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Milnor COLFM 111, Installation And Service

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Milnor COLFM 111 Installation And Service Download Page 84

R

Pellerin

Milnor

Corporation

Pellerin

Milnor

Corporation

P.

O.

Box

400,

Kenner

,L

A

70063-0400

Litho

in

U.S.A.

Item

Part

Number

Description

Assembly

Find

the

correct

assembly

first,

then

find

the

needed

components.

The

item

letters

(A,

B,

C,

etc.)

assigned

to

assemblies

are

referred

to

in

the

"Used

In"

column

to

identify

which

components

belong

to

an

assembly

.The

item

numbers

(1,

2,

3,

etc.)

assigned

to

components

relate

the

parts

list

to

the

illustration.

Item

Part

Number

Description

Comments

Assembly

Parts

List,

cont.

Parts

List

120

15G228

01Z

HXCPNUT

1/2-13

UNC

GR-2

130

15N140

RDMACSCR

10-24UNC2AX3/4

ZINC

140

15G126SZ

01Z

HXLOCKNUT

10-24

UNC

STL/ZNC

150

15K039

HXCAPSCR

1/4-20UNC2AX3/4

GR5

160

15U180

LOCKW

ASHER

MEDIUM

1/4

ZINCPL

170

15G165

HXNUT

1/4-20UNC2BSAE

ZC

GR2

190

15K060

HXCAPSCR

5/16-18UNCAX3/4

GR5

200

15U200

FLA

TW

ASHER(USS

STD)

5/16"ZNC

210

15U210

LOKW

ASHER

MEDIUM

5/16

ZINCPL

220

15G185

HXNUT

5/16-18UNC2B

SAE

ZINC

G

230

09RM01312S

03Z

CAPSW

12FT

90DEG

ROLLER

SIL

VE

240

09RM01312S

03Z

CAPSW

12FT

90DEG

ROLLER

SIL

VE

ALC50074

98323N

FEST

OON

PULLING

ASSEMBL

Y

10

04-22409

99267C

SHUTL

FEST

OON

MTG

BRKT

20

04-22410

99267B

FEST

OON

PULL

ANGLE

30

15K069

HXCAPSCR

5/16-18UNC2AX1.25

GR

50

15U200

FLA

TW

ASHER(USS

STD)

5/16"ZNC

51

15U210

LOKW

ASHER

MEDIUM

5/16

ZINCPL

60

15G185

HXNUT

5/16-18UNC2B

SAE

ZINC

G

70

04-20750

85381B

PAD=FEST

OON

CABLE

CLAMP

80

04-20750A

85243B

SUPPOR

T=FEST

OON

FLA

T

CABLE

90

04-20750B

85243B

CHANNEL=P

AD

CLAMP

FEST

OON

100

15A009

CARBOL

T

5/16-18NC2X3.5

FUL

THD

11

0

15G193

HEXLOKNUT

5/16-18UNC2A

NYL

ST

ALC50075

2001014N

BED

ASSY

44WX62L-COSHM1

11

A01

15K065

HEXCAPSCR

5/16-18UNC2AX1

GR5

A02

15U210

LOKW

ASHER

MEDIUM

5/16

ZINCPL

A03

15G185

HXNUT

5/16-18UNC2B

SAE

ZINC

G

A04

15K095

HXCPSCR

3/8-16UNC2AX1

GR5

ZIN

A05

15A01

1

CARBOL

T

3/8-16UNC2X1

ZINC

GR2

A06

15U255

LOCKW

ASHER

MEDIUM

3/8

ZINCPL

A07

15G205

HXNUT

3/8-16UNC2B

ZINC

GR2

A12

15A008C

CARRBOL

T

5/16-18NCX1''ZINC

GR

P01

ALC50081

2001226CBED

FRAME

44WX62LG

ASSEMBL

Y

P05

04-22256

2001014CSIDE

UPPER

62L

BED-R

T

P06

04-22256A

2001014#SIDE

UPPER

62L

BED-LF

P14

54STB3183R

91

136N

REDCR30

B#SF718-30T-B5-G

+OIL

P15

04-22260

2001014BT

ORQARM-12DEG

LOWER

BED

P16

04-22233

95391C

TORQUE

ARM

GROMET

MTG

BRKT

P17

ALC420063

95452N

TORQUE

ARM

BUSHING

ASSEMBL

Y

290

04-23360

2000266CBED

ST

OP

SW

MTG

P22

Y4-20832D

2000244DROLLER

V

GROOVED-COSHM

P23

Y4-20833

98203D

ROLLER

4X40

GROOVED

1"IDLER

P24

54AF10001

FLG

BRG

1"

BROWN#VF2S-1

16M

P25

54C400

01Z

BEL

T

40"

SMTH

TO

P

W/VEE

GUIDE

P25A

54G201C

CLIPERBL

T

H#UX-1SP430SS

EA=1B

P25B

54G301C

BL

TLACERCONN

#13NYL-SS

EA=1FT

400

04-23421

99403B

BED

SIDE

MTG

CHAN-COSHM1

11

ALC50077

2001

144C

UPPERBED

SLIDING

PA

D

ASSY

10

04-23322

98282B

UPPER

BED

SLIDER

PA

D

20

04-23322A

2000326BUPPER

BED

SLIDER

SHIM

30

15K105

HXCAPSCR

3/8-16UNC2A1.25

GR5

40

15G218

01Z

HXLOKNUT

NYL

3/8-16

STL/ZNC

50

15U200

FLA

TW

ASHER(USS

STD)

5/16"ZNC

60

27B2100G0L

SPCRROLL.39ID.562L.048T

STLZN

70

27B25002SZ

SPCRROLL.39ID.125L.048T

STLZN

80

W4-23308

2000465CUPPER

BED

SLIDER

WLMT

ALC50078

2001303D

ST

AND

ASSEMBL

Y-COLFM/P

120

04-22308

2000243CCR

TLBOX

BASE-COLFM/P

130

04-22309

2000243BCR

TLBOX

TO

P

TIE-IN

BRKT

10

15K147

HXCAPSCR

1/2-13UNC2X1

GR5

ZIN

20

15U300

LOKW

ASHER

REGULAR

1/2

ZINC

PL

30

15U286

FLA

TW

ASHER

2"0DX17/32"IDX1/4"

40

15G230

HXNUT

1/2-13UNC2B

SAE

ZINC

GR

50

15K085

HEXCAPSCR

3/8-16UNC2AX3/4

GR5

51

17A065

01Z

EYEEND

1/2-13

X2.25

ZINC

60

15U255

LOCKW

ASHER

MEDIUM

3/8

ZINCPL

70

15U240

FLA

TW

ASHER(USS

STD)

3/8"

ZNC

80

15G205

HXNUT

3/8-16UNC2B

ZINC

GR2

90

04-22305

2000243CST

AND-COLFM/P

100

04-22306

2000243BST

AND

END

CHANNEL

11

0

04-22307

2000243CST

AND

CROSS

MEMBER

ALC50079

2000235N

LOAD

TARGET

ASSY-COSHM

30

15U180

LOCKW

ASHER

MEDIUM

1/4

ZINCPL

40

15U185

FLA

TW

ASHER(USS

STD)

1/4"

ZNC

50

17N058

HEXRIBNUT

1/4-20

UNC-2B

#2520

10

04-23344

2000235DBED

ST

OP

TARGET-LOAD

20

15K046

HXCAPSCR

1/4-20

UNC2A

X

2"GR5

ALC50081

2001226C

BED

FRAME

44WX62LG

ASSEMBL

Y

10

04-22215

2001

144DBED

HALF

40WX62LG-R

T

SIDE

20

04-22215A

2001

144#BED

HALF

40WX62LG-LF

SIDE

30

W4-22831

2001216CBED

X-MEMBER

WLMT

40

04-22217

2000496BBED

CONNECTING

PLA

TE

50

04-22220

95377C

BRNGCARR

3.5H

FRAME-LOADEND

60

04-22221

95383C

BRNGCARR

3.5H

FR-UNLOAD

END

70

04-22752

2001075BBED

CORNER

BRKT

LOAD

END

80

04-22748

2001

142BLOADEND

BRNGCARR

CHANNEL

81

04-22749

2000333BLOADEND

BRNGCARR

SHIM

90

04-22761

94061B

BRNG

CARRIER

ADJ

BRKT

00

15P010

12Z

PHILP

AN

TRDCUTSCR

TYP10-24X1/2

11

0

15K060

HXCAPSCR

5/16-18UNCAX3/4

GR5

MLQ

/2002423V

(Sheet

4

of

7)

COSHMCE

P

a

rt

s

List

COSHP

,C

OSHM,

COSHQ

11

1/1

12

COLFP

,C

OLFM,

C

OLFQ

11

1/1

12

80

Summary of Contents for COLFM 111

Page 1: ...2A Publishing System TPAS2 Access date 03 26 2015 Document ECNs Latest Installation and Service Shuttle Conveyors COSHM COSHP COSHQ 111 112 COLFM COLFP COLFQ 111 112 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ......

Page 3: ...quirements BIUUUM04 20080506 59 Parts Identification COSHM COSHP COSHQ 111 112 COLFM COLFP COLFQ111 112 MGQCOSHMCE 2015122A 70 Low Headroom Double Chain Hoist Option BMP140055 2015026A 77 Parts List MLQCOSHMCE 2002423V 85 4 Dimensional Drawings 87 Dimensional Drawing COSHM111 112 60K Cakes BDCOSHM2EE 2010306D 88 Dimensional Drawing COSHM P Q111 112 Double Chain Hoist Option BDCOSHM2EB 2015122D 89 ...

Page 4: ......

Page 5: ...Safety Information 1 1 ...

Page 6: ...those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in such a way ...

Page 7: ...rstand and abide by the warnings on the machine and precautions in the instruction manuals 1 3 Safety Devices Ensure that no one eliminates or disables any safety device on the machine or in the facility Do not allow machine to be used with any missing guard cover panel or door Service any failing or malfunctioning device before operating the machine 1 4 Hazard Information Important information on...

Page 8: ...entrap you if you ride on it or enter its path Traveling machines or their components can move automatically in any direction Placing a system machine on line by energizing the machine control may immediately summon a shuttle or other traveling machine Keep yourself and others off of machine Keep yourself and others clear of movement areas and paths Understand the consequences of placing a system ...

Page 9: ...oy the machine damage property and or void the warranty Do not operate a damaged or malfunctioning machine Request authorized service WARNING 11 Crush Hazards Chain and hoist A broken chain or a malfunctioning hoist can permit the belt bucket assembly to fall or descend Do not operate the machine with any evidence of damage or malfunction 4 2 Careless Use Hazards 4 2 1 Careless Operation Hazards V...

Page 10: ...ents normally isolated by guards covers and panels can entangle and crush your limbs These components move automatically Do not service the machine unless qualified and authorized You must clearly understand the hazards and how to avoid them Abide by the current OSHA lockout tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in ...

Page 11: ...rd for Industrial Robots and Robot Systems Safety Requirements ANSI ASME B15 1 2000 Safety Standard for Mechanical Power Transmission Apparatus OSHA Publication 3067 Concepts and Techniques of Machine Safeguarding European Standard prEN ISO DIS 10472 1 Safety Requirements for Industrial Laundry Machinery 3 Hazards To Personnel in Proximity to Shuttle Conveyors Milnor automated laundering systems u...

Page 12: ...cation When Milnor provides equipment layout drawings for an automated laundering system it indicates on the drawing the perimeter of the shuttle movement area that must be guarded The following hazard statement is displayed on connection point tags as well as equipment layout drawings prepared by Milnor WARNING 2 Strike Crush Sever and Entrapment Hazards Serious bodily injury or death can result ...

Page 13: ...n floor Provide multiple gates for long fence runs I Fence restricts access to unload end of press but does not obstruct access to press controls Figure 2 Example Fence Layout for Automated Laundering System Where Two Tunnels Serve a Bank of Dryers Plan View of Laundering System Legend A Continuous Batch Washers tunnels B Traversing and elevating shuttle conveyor for wet goods C Centrifugal extrac...

Page 14: ... s are closed Milnor shuttles presses and centrifugal extractors provide such functionality when properly interfaced with gate interlock switches 5 5 System Emergency Stop Switches The laundry must establish rules and procedures that prohibit personnel from remaining within the fenced area with machine s enabled except in accordance with published maintenance procedures System emergency stop switc...

Page 15: ...OSHA114 COSHA121 COSHA122 COSHB111 COSHB112 COSHE122 COSHJ112 COSHJH12 COSHK111 COSHK112 COSHM111 COSHM112 COSHP111 COSHP112 COSHQ111 COSHQ112 COSHR111 COSHR112 COSTA112 COSTA113 COSTA114 COSTA121 COSTA122 COSTA123 COSTA124 COSTE112 COSTE113 COSTE114 COSTE122 COSTE123 COSTE124 COSTQ114 COSTR112 Several installation guidelines and precautions are displayed symbolically on tags placed at the appropr...

Page 16: ...particularly important to installers B2TAG88005 This carefully built product was tested and inspected to meet Milnor performance and quality standards by B2TAG94078 Do not forklift here do not jack here do not step here whichever applies B2TAG94079 Rig for crane lifting either 3 point or 4 point depending on the number of lifting eyes provided using a steep angle on the chains closer to vertical t...

Page 17: ...e removed This tag will appear on the outside of the machine to alert you to the presence of internal shipping restraints A tag will also appear on the restraint to help identify it Most but not all shipping restraints display the color red Some shipping restraints are also safety stands Do not discard these B2T2007003 Install the shuttle rail in accordance with this instruction and the installati...

Page 18: ...Litho in U S A BMP070024 2007215B Sheet 1 of 2 Safety Placard Use and Placement Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine Use 8 self tapping screws Replace placard immediately if removed or unreadable 2 ALL ELEVATING CONVEYORS 10 10 20 40 30 14 ...

Page 19: ...mblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP070024 2007215B Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10564A NPLT COSHA HAZARDS TCATA all 20 01 10377A NPLT ELEC HAZARD LG TCATA all 30 01 10699A NPLT SERV HZRD ...

Page 20: ...P070025 2007215B Sheet 1 of 2 Safety Placard Use and Placement ISO Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine Use 8 self tapping screws Replace placard immediately if removed or unreadable 2 ALL ELEVATING CONVEYORS ISO Placards shown on this page 10 10 20 30 16 ...

Page 21: ...m letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Safety Placard Placement BMP070025 2007215B Sheet 2 of 2 ASSEMBLIES none COMPONENTS all 10 01 10564X WARNINGS SHUTTLE ISO all 20 01 10377 NPLT WARNING 4X4 all 30 01 ...

Page 22: ......

Page 23: ...Installation 2 19 ...

Page 24: ...T LASER LEVEL LEVEL ROD FOOTPAD HIGHEST POINT FOOTPAD HIGHEST POINT MINIMUM GROUT 1 25mm MINIMUM GROUT 1 25mm FOOT PAD FOOT PAD GROUT GROUT GROUT SYSTEM ZERO LINE SYSTEM ZERO LINE DRYER REFERENCE LINE DRYER REFERENCE LINE SHUTTLE FLOOR RAIL 5 MINIMUM LEVEL FLUSH 125 3mm FLUSH 125 3mm EQUAL EQUAL EQUAL SHUTTLE FLOOR RAILS Use rail spacing guide to insure the two rails are parallel to each other SHU...

Page 25: ... System Zero Line or Z is 1 above highest point MOVE TO FOOTPAD LOCATIONS TO NEXT FOOTPAD Z MARK POINT LASER LEVEL LEVEL ROD FOOTPAD HIGHEST POINT MINIMUM GROUT 1 25mm FOOT PAD FOOT PAD SYSTEM ZERO LINE SHUTTLE RAIL BRACKETS MUST BE GROUTED TO Z Shim level to System Zero Line or Z Grout anchor all brackets Z MINIMUM GROUT 1 25mm SYSTEM ZERO LINE SHUTTLE FLOOR RAIL 5 MINIMUM LEVEL Z GROUT Floor Rai...

Page 26: ...Floor Rails Rail Leveling Plates Shim level to System Zero Line or Z All floor rails must be along the entire length of rail Locate each rail support bracket and level uneven finished floor with with a minimum of 1 25MM of grout under and around all floor rail support brackets Use rail leveling plates to fill the gap and level the rail Make sure there is no gap between floor rails and floor rail s...

Page 27: ... 112 MIQCOSHMCE 2012333A SHUTTLE RAILS MUST BE PERFECTLY PARALLEL TO DRYER FACES Floor rails must be parallel level and square along entire length of rail Y 90 DRYER REFERENCE LINE EQUAL EQUAL EQUAL SHUTTLE FLOOR RAILS Use rail spacing guide to insure the two rails are parallel to each other SHUTTLE Gap between Dryer Load Shelf and Shuttle should be 1 25mm Rail Installation Floor Rails 23 ...

Page 28: ... 0400 Sheet 4 of 11 Litho in U S A Rail Installation Rail Placement See Dimensional Drawing of specific Shuttle model for additional dimensions Grout under and anchor all hold down brackets OOPS Shuttle Dryer Shuttle at Last Discharge Shuttle at OOPS Target Location of positive Stop when Shuttle at Last Discharge Positive Stop Floor Rail Festoon Rail Festoon Rail Flow of Goods 24 ...

Page 29: ...400 Sheet 5 of 11 Litho in U S A Shuttle Rail Installation COSHP COSHM COSHQ111 112 COLFP COLFM COLFQ111 112 MIQCOSHMCE 2012333A See Page 4 of 11 and Dimensional Drawings for proper placemsnt of floor rails OOPS Target Target Rail Floor Rail Proximty Switch Rail Installation Floor Rail 25 ...

Page 30: ... Rail Installation COSHP COSHM COSHQ111 112 COLFP COLFM COLFQ111 112 MIQCOSHMCE 2012333A Positive Stop Bring Shuttle to the Last Discharge Locate the Positive Stop 24 away from the kick plate See Page 4 of 11 Target Rail Floor Rail Target Rail Connector Support Bracket Floor Rail Connector Support Connector Rail Installation 26 ...

Page 31: ...et 7 of 11 Litho in U S A COSHP COSHM COSHQ111 112 COLFP COLFM COLFQ111 112 MIQCOSHMCE 2012333A OOPS Proximity switch 3 16 gap maximum OOPS Target locate 10 from last stop Finished Floor 12 318 Grout under and anchor the rail at all hold down brackets Switch Target Installation Rail Installation Switch Target Settings 27 ...

Page 32: ...ga Rail Installation Festooning Rail Festooning Rail Festoon Rail Dryer Support Festoon Rail Hanger Ceiling Mounted Festoon rail connector Ceiling Mounted Rail Support Supporting the festoon rail properly is the responsibility of others Festoon rail hanger may also be used to support rail from ceiling Field innovation is required See Dimensional Drawing for proper location of festoon rail Ceiling ...

Page 33: ...HM COSHQ111 112 COLFP COLFM COLFQ111 112 MIQCOSHMCE 2012333A Hoist Installation Mounting Chain Lubrication Electrical Connection Check lift plate to see if it properly actuates Loose chain switch Check the chain to insure it is not twisted Lubricate the chain per hoist manufacturer s recommendation See hoist manual Hoist Motor Hoist Power Supply Cable 29 ...

Page 34: ... COSHM COSHQ111 112 COLFP COLFM COLFQ111 112 MIQCOSHMCE 2012333A R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Sheet 10 of 11 Litho in U S A Hoist Installation Pre filled Hoist No Plug 30 ...

Page 35: ... 70063 0400 Sheet 11 of 11 Litho in U S A Tow Bar Tow Trolley Festoon Pulling Bar Strap the festoon to the frame Attach the tow bar to the shuttle as shown Festoon Installation Shuttle Festoon Connection Festoon Junction Box Fixed Festoon Car This end of festoon rail should be supported to the floor with mechanical tubing or similar Filed innovation is required Festoon Car 31 ...

Page 36: ...sh Hazards A traveling machine such as a shuttle can strike crush or entrap you if you ride on it or enter its path Traveling machines or their components can move automatically in any direction Placing a system machine on line by energizing the machine control may immediately summon a shuttle or other traveling machine Except where specified in this instruction remove power from the machine to wo...

Page 37: ...Installation of the Laser Positioner for Traversing Shuttles PELLERIN MILNOR CORPORATION Figure 1 Laser to Post Figure 2 Reflector to Shuttle Tube or J rail frame 33 ...

Page 38: ...50 15G178 1 4 20 HEXFLANGE NUT ZINC A 160 15N125 RDMACSCR 10 24UNC2AX1 2 ZC GR2 A 170 15U135 FLATWASH 10 4370DX 203IDX 04T A 180 15G126SZ HXLOCKNUT 10 24 UNC STL ZNC A 190 15P011 TRDCUT F PANHD 10 24X1 2 NIKST A 200 04 24178 LASER TARGET J RAIL MTG Use with J rail vertical frame member all 210 09RLE0001 Banner L Gage LT7 Laser and mounting bracket all 220 09RLE0001B Mounting Bracket and included f...

Page 39: ...tle processor box through the hole in the box shown in Figure 3 3 Set jumper J1 on the shuttle processor board to the GPX position as shown in Figure 4 Figure 3 Hole in Shuttle Processor Box for Cable Figure 4 Jumper Position Only four of the conductors the green white red and blue wires and the cable shield are used for this application If the cable must be field wired make electrical connections...

Page 40: ... LT7 laser device You received a manual with this device Review the safety information in this manual The manual provides more information than necessary to implement the laser positioner system for the shuttle The following sections give the pertinent instructions You can find detailed information in the Banner manual Display or Action Explanation M M M M Energize the shuttle at the MultiTrac or ...

Page 41: ...les between mm and inch each time the key is pressed Locks in the selected value UNIT inch Indicates that the laser is configured for inch units When the laser is properly aligned the Run display will show the distance between the laser and target in hundredths of inches Scrolls the sub menus Select the SERIAL sub menu SERIAL RS422 This is the display you should see and indicates that the currentl...

Page 42: ...ta method RS422 REPEAT REPEAT is the correct value If SINGLE appears on the bottom line access this field and correct the value Otherwise return to the Run mode Returns to each higher level menu then the Run mode 3 2 Laser and Reflector Alignment 1 At the laser device access the program mode as previously explained This activates the visible pilot laser used for alignment 2 Adjust the orientation ...

Page 43: ... and reflect the beam back to the laser Otherwise the laser will not register changes in distance in the run mode 3 3 Drynet Configuration and Programming of Shuttle Stop Positions The Drynet Dryer Shuttle controller requires configure data to use the laser positioner For example it must know the distance between the laser and the target as detected by the laser device for each position at which t...

Page 44: ...ured Hence read the displayed value 26147 as 261 inches or millimeters c At the Drynet controller enter this value whole inches or millimeters in the appropriate field Distance at Home Station Distance at Load Station ___ Distance at Discharge Station ___ Table 2 Guidelines for Encoder Values for Laser Device Data Field Required Value or Guideline Using laser tracking 1 Number of Load Stations Per...

Page 45: ...Each stop position must align with the device it receives from typically a press or discharges to typically a dryer After you configure the laundering system in the Miltrac or other system controller and you initially define each stop position use this procedure to test and adjust each stop position Supplement 1 How Shuttle Stop Positions are Controlled To initially define each stop position you m...

Page 46: ...To test the home position and any stop positions that coincide with it 1 Move the shuttle manually H away from the home position if it is at home 2 Set the shuttle to the automatic mode B 3 Stop then start the machine 0 1 The shuttle will seek the home position 4 When the shuttle stops at the home position set the shuttle to the manual mode H 5 Check shuttle alignment and adjust as required 6 Repe...

Page 47: ...huttle will likely be loaded by a storage device such as an elevating shuttle To cause the traversing shuttle to move to the non home loading position 1 Set the traversing shuttle to the automatic mode B 2 Place a rag or similar object in the center of the top belt of the device at the test position the non home device that loads the traversing shuttle 3 Energize and start this device M 1 The stor...

Page 48: ......

Page 49: ...Service and Maintenance 3 45 ...

Page 50: ...hine Damage Hazard Improper lubrication can damage machine components and cause the machine to malfunction Do not mix petroleum and synthetic based lubricants Do not use an unspecified lubricant without consulting the lubricant manufacturer Do not apply grease with a pneumatic grease gun Use only a hand operated grease gun Do not over lubricate Always clean grease fittings before adding grease Cle...

Page 51: ...un Determine the flow rate of your grease gun by pumping one ounce into a calibrated container If fewer than 16 stokes are required all quantities in strokes in the chart should be reduced accordingly and if more than 16 strokes are required the number of strokes should be increased Before starting lubrication make sure your grease gun is working and that you get a full charge of grease with every...

Page 52: ...Check fasteners for tightness Annually DG 68 gear grease Figure 2 Hook Assembly Check hook bearing for wear Annually Figure 2 Check hook for cracks deformation and wear Annually Bed Lifting Frame Check channels frame and sliding pads for wear Check fastener tightness and corrosion Test loose chain switch operation Annually Figures 2 and 3 Shuttle Belts Check condition tension and tracking Adjust a...

Page 53: ... roller grease points Slowly grease 2 strokes 0 12 ounces 3 54 grams at multiple locations Every 6 weeks Figure 3 Figure 2 Hoist Maintenance Points Hoist Mounting Pin Bed Lifting Frame Hook Assembly Legend 1 Check hoist mounting pin 17A097 and retaining cotter key 15H060 2 Grease chain per hoist manufacturer s recommendations 4 Suspension eye 5 Collector supports 6 Loose chain switch Suspension Ey...

Page 54: ...e rail grease wheel point Load side rail wheel grease point Legend 1 Rail wheel grease point 2 Roller grease point 3 Belt condition tension and tracking 4 Stop switch 5 Sliding pads 6 Rail wheel grease point Emergency stop and sliding pads 4 5 Conveyor roller grease point Shuttle bed belts End of BIVUUM01 50 ...

Page 55: ...STM A307 and stainless steel B ASTM A354 Grade BC C SAE Grade 5 ASTM A449 D SAE Grade 8 and ASTM A354 BD 1 Torque Values The tables below list the standard size grade threadlocking compound and torque requirements for fasteners commonly used on Milnor equipment Note 1 Data derived from Pellerin Milnor Corporation Bolt Torque Specification bolt_torque_milnor xls 2002096 1 1 Carbon Steel Fasteners 1...

Page 56: ... 7 8 x 9 167 226 429 582 606 821 531 719 7 8 x 14 184 249 473 641 668 906 1 x 8 250 339 644 873 909 1232 796 1079 1 x 12 274 371 704 954 994 1348 1 x 14 281 381 723 980 1020 1383 1 1 8 x 7 354 480 794 1077 1287 1745 1126 1527 1 1 8 x 12 397 538 891 1208 1444 1958 1 1 4 x 7 500 678 1120 1519 1817 2464 1590 2155 1 1 4 x 12 553 750 1241 1682 2012 2728 1 3 8 x 6 655 888 1469 1992 2382 3230 2085 2827 1...

Page 57: ...2 376 246 329 3 14 x 16 144 192 223 297 315 420 7 8 x 9 125 166 322 430 455 606 398 531 7 8 x 14 138 184 355 474 501 668 1 x 8 188 250 483 644 682 909 597 796 1 x 12 205 274 528 716 746 995 1 x 14 210 280 542 735 765 1037 1 1 8 x 7 266 354 595 807 966 1288 845 1126 1 1 8 x 12 298 404 668 890 1083 1444 1 1 4 x 7 375 500 840 1120 1363 1817 1192 1590 1 1 4 x 12 415 553 930 1261 1509 2013 1 3 8 x 6 49...

Page 58: ...22 30 5 16 x 24 13 18 19 26 27 37 27 37 3 8 x 16 20 27 31 42 44 60 38 52 3 8 x 24 23 31 35 47 50 68 7 16 x 14 32 43 49 66 70 95 61 83 7 16 x 20 36 49 55 75 78 106 1 2 x 13 49 66 75 102 107 145 93 126 1 2 x 20 55 75 85 115 120 163 9 16 x 12 70 95 109 148 154 209 134 182 9 16 x 18 78 106 121 164 171 232 5 8 x 11 97 132 150 203 212 287 186 252 5 8 x 18 110 149 170 230 240 325 Table 8 Torque Values fo...

Page 59: ...ions of LocTite 277 Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound feet N m Pound feet N m Pound feet N m Pound feet N m 1 x 8 325 441 837 1135 1181 1601 1034 1402 1 x 12 356 483 916 1242 1293 1753 1 x 14 365 495 939 1273 1326 1798 1 1 8 x 7 461 625 1032 1399 1674 2270 1464 1985 1 1 8 x 12 516 700 1158 1570 1877 2545 1 1 4 x 7 650 881 1456 1974 2362 3202 2067 2802 1 1 4 x 12 719 975 1...

Page 60: ...3 709 314 425 1 1 4 x 12 504 683 480 651 288 390 1 1 2 x 6 930 1261 888 1204 533 722 1 1 2 x 12 732 992 703 953 422 572 2 Preparation WARNING 1 Fire Hazard Some solvents and primer products are flammable Use in a well ventilated area Do not use flammable products near ignition sources 1 Clean all threads with a wire brush a tap or a die 2 Degrease the fasteners and the mating threads with a cleani...

Page 61: ...compound to the bolt 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 3 2 Through Holes 1 Insert bolt through assembly 2 Apply several drops of threadlocking compound to the bolt thread area that will engage the nut 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 Figure 3 Through Hole Application Legend A No threadlocking compound here...

Page 62: ...Fastener Torque Requirements PELLERIN MILNOR CORPORATION Figure 4 Disassembly Use Localized Heat Legend A Soldering gun heating small fastener B Torch heating large fastener End of BIUUUM04 58 ...

Page 63: ... MGQCOSHMCE 2015122A COLFM COLFP COLFQ COSHM COSHP COSHQ ZXSRRSFF1A FESTOON PARALLEL TRACK SEE PARTS LIST ATTACHED FOR A LISTING OF PARTS UNDER ASSEMBLIES Parts Identification HOIST SUPPORT ASSEMBLY ALC420001P EMERGENCY STOPS BOTH SIDES CART FLOOR DRIVE ALC420047D KICK PLATE ASSEMBLY ALC50069 5 SUPPORT ROLLER ALC420010 COLF STAND ASSEMBLY ALC50078 EMERGENCY STOPS BOTH SIDES 59 ...

Page 64: ...orporation P O Box 400 Kenner LA 70063 0400 Litho in U S A Parts Identification MGQCOSHMCE 2015122A Sheet 2 of 11 R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 HOIST SUPPORT ASSEMBLY ALC420001P FOR HOIST MOTOR SEE ELECTRICAL SCHEMATIC FESTOON PULLING ASSEMBLY 60 ...

Page 65: ...rin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 LOW HEADROOM DOUBLE CHAIN HOIST OPTION COSHQ112 Shown ALC420001T DOUBLE CHAIN HOIST ASSEMBLY SEE BMP140055 ALC420001T DOUBLE CHAIN HOIST ASSEMBLY SEE BMP140055 JACK SHAFT DRIVE ASSEMBLY SEE BMP140055 STANDARD CART FLOOR DRIVE ALC420047D STANDARD KICK PLATE ASSEMBLY ALC50069 USES STANDARD BEDS COSHM COSHP COSHQ FEST...

Page 66: ...063 0400 Litho in U S A UPPER BED ASSEMBLY BED ASSEMBLIES UPPER BED ALC50091 44X51 COSHP111 COLFP111 ALC50089 44X51 COSHP112 COLFP112 ALC50075 44X62 COSHM111 COLFM111 ALC50066 44X62 COSHM112 COLFM112 ALC50084 44X77 COSHQ111 COLFQ111 ALC50085 44X77 COSHQ112 COLFQ112 LOWER BEDS ALC50090 48X51 COSHP112 COLFP112 ALC50067 48X62 COSHM112 COLFM112 ALC50086 48X77 COSHQ112 COLFQ112 LOWER BED ASSEMBLY 62 ...

Page 67: ...00 Kenner LA 70063 0400 Litho in U S A Parts Identification BED LIFTING FRAME ASSEMBLIES ALC420002T COSHP111 COLFP111 ALC420002M COSHP112 COLFP112 ALC420002T COSHM111 COLFM111 ALC420002M COSHM112 COLFM112 ALC420002P COSHQ111 COLFQ111 ALC420002S COSHQ112 COLFQ112 BED LIFTING FRAME ASSEMBLY MGQCOSHMCE 2015122A Sheet 5 of 11 63 ...

Page 68: ...CE 2015122A Sheet 6 of 11 R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 VERTICAL RAIL ASSEMBLY ALC420016D VERTICAL RAIL ASSEMBLY ALC420016D BED SLIDER ASSEMBLY BED SLIDER ASSEMBLIES ALC50088 ALC50082 COSHP111 COLFP111 COSHM111 COLFM111 COSHP112 COLFP112 COSHM112 COLFM112 ALC50087 COSHQ111 COLFQ111 ALC50077 COSHQ112 COLFQ112 SHUTTLE MOVING BEACON 64 ...

Page 69: ... U S A Parts Identification MGQCOSHMCE 2015122A Sheet 7 of 11 R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 CART FLOOR DRIVE COSHM COSHP COSHQ ONLY TRACK GUIDE ASSEMBLY ALC420101 5 TRACTOR SUPPORT ROLLER ALC420010 CART FLOOR DRIVE ALC420047D TARGET RAIL 04 20233 FLOOR RAIL 04 20232 KICK PLATE ASSEMBLY ALC50069 65 ...

Page 70: ...0 Litho in U S A Parts Identification MGQCOSHMCE 2015122A Sheet 8 of 11 R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Parts Identification 9 WHEEL 60C509UT BUSHING 56Q1CSK ALC420047D CART FLOOR DRIVE ASSEMBLY DRIVE LIFTING WHEEL ASSEMBLY ALC50069 X4 21946 ROLLER COVER 04 23330 GEAR REDUCER 54STB42660 66 ...

Page 71: ...70063 0400 Litho in U S A MGQCOSHMCE 2015122A Sheet 9 of 11 R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 OOPS HOME DISCHARGE DISCHARGE 5 TRACTOR SUPPORT ROLLER ALC420010 TARGET RAIL 04 20233 DISCHARGE TARGETS 04 23417 HOME TARGET ALC420106 OOPS TARGET ALC420107 Rail Component Identification 67 ...

Page 72: ... Component Identification RAIL HANGER 27A755B ZXSRRSFF1A FESTOON RAIL ZXSRKSFF4A DRYER MOUNT RAIL SUPPORT FIXED CAR FESTOON RAIL ELECTRIC BOX ALC420015A FESTOON CAR CONTAINED IN ZXSRKSFE1A TARGETS 04 23417 ZXSRMSFE2A ADDITIONAL FLOOR RAIL CONSISTS OF 1 FLOOR RAIL 1 TARGET RAIL 6 FLOOR RAIL CONNECTORS 3 TARGETS POSITIVE STOP 04 23358 FLOOR RAIL TUBING XXXX FLOOR RAIL CONNECTOR 04 20234 15G234N 15K2...

Page 73: ...11 112 R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Sheet 11 of 11 Litho in U S A LIFTING BAR FOR SHIPPING 04 23400 COSHM MOVING BEACON FESTOON CABLE JUNCTION BOX Parts Identification MGQCOSHMCE 2015122A 69 ...

Page 74: ...ERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Figure 1 Low Headroom Double Chain Hoist Shuttle BMP140055 2015026A Low Headroom Double Chain Hoist Option COSHM111 112 COSHP111 112 COSHQ111 112 COSHQ112 Shown 70 ...

Page 75: ...CORPORATION PELLERIN MILNOR CORPORATION Figure 2 Double Chain Hoist Load Side COSHM111 112 COSHP111 112 COSHQ111 112 Low Headroom Double Chain Hoist Option BMP140055 2015026A B B 9 10 36 41 13 14 14 13 1 10 23 21 9 30 32 33 71 ...

Page 76: ...OSHM111 112 COSHP111 112 COSHQ111 112 Low Headroom Double Chain Hoist Option BMP140055 2015026A Detail A Shaft Chain Connection 2 places KEY See Detail A 2 Lifting Shaft 9 Lifting Bar 18 KEYS 18 KEYS 19 KEY 51 51 52 52 54 56 3 3 43 53 55 49 57 57 24 24 42 4 17 17 5 6 7 5 6 7 16 20 20 20 15 12 11 72 ...

Page 77: ...MILNOR CORPORATION Figure 4 Double Chain Hoist Views COSHM111 112 COSHP111 112 COSHQ111 112 Low Headroom Double Chain Hoist Option BMP140055 2015026A 21 1 22 41 26 27 34 25 C C Jackshaft Drive Housing 36 35 37 38 39 40 29 47 48 47 48 2 Places 28 73 ...

Page 78: ... Page 5 7 PELLERIN MILNOR CORPORATION Low Headroom Double Chain Hoist Option BMP140055 2015026A 1 5 8 2000 lbs Lift 2 1 8 Overload Safety Switch Loose Chain Safety Switch 40 Mounting Bracket 11 11 View C C 45 46 View B B Switch Mounting 45 36 40 50 50 11 11 38 46 47 48 74 ...

Page 79: ...INK ANSI 80 SPRING CLIP all 9 W4 22333 LIFTING BAR WLMT DBLCHAIN all 10 04 23305 VERT SLIDER ANGLE all 11 09RM01212G CAPSW 12FT 180DEG ROLLER GOLD all 12 03 06211A SPRING 154 WIREX4 56LG all 13 X4 23342 TUBE CONNECTING BAR all 14 04 23331 VERT TUBE ALIGN BAR all 15 X4 22341 BED LIFTING SHAFT DBLCHAIN all 16 X4 22342 LIFTING SHAFT CHAIN CONN all 17 54E001 DRILLBUSHING FOR 50 CHAIN all 18 15E225 SQM...

Page 80: ...ET all 40 04 22337 TORQARM OVERLOAD SW MTG all 41 54STB33260 REDUCER 60 1 SF732 60T B7 G all 42 X4 22339 CHAIN HOIST JACK SHAFT all 43 54AF1437 FLGEBRG HUBCITY 3 BOLT FB150URX1 7 16 DURALINE 1002 07201 all 44 27B270 SPCRROLL 5ID 2 5L 062T STL ZNC all 45 02 18187S SPRING DOOR STAINLESS STEEL all 46 15D122C HEXTAPSCR 1 2 13UNCK 8 5 FLTHD all 47 15U280 FL WASHER USS STD 1 2 ZNC PL D all 48 15G231 HXF...

Page 81: ...OOR 60WEHU CAD 160 15N141 RDMACSCR 10 24NCX3 4 SLOTTED 170 15G126 01Z HXLOCKNUT NYLON 10 24 UNC SS ALC420002P 2001015N BED LIFTING FRAME COSHQ111 10 ALC50087 2001015NRT LF COSHQ111 BED SLIDER 20 04 23375 2000313BBED LIFTING CHANNEL 30 W4 23347 2001204CBED LIFT PLATE WLMT 50 15K151 HXCAPSCR 1 2 13UNC24X1 25 GR5 60 15U300 LOKWASHER REGULAR 1 2 ZINC PL 70 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR 210 04 2...

Page 82: ... 20 04 23335 2001134BVERTICAL RAIL MTG ANGLE 40 04 23386 2000464CFESTOON ELEC BOX BRKT 200 X4 23342 2000093BTUBE CONNECTING BAR 220 15K180 HXCAPSCR 1 2 13UNCAX2 GR5 ZIN 240 15U280 01Z FL WASHER USS STD 1 2 ZNC PL 250 15U300 LOKWASHER REGULAR 1 2 ZINC PL 280 04 23345 2001245BVERTRAIL TIE ROD BRKT 290 04 23345A 99113B VERTRAIL TIE ROD ANGLE 300 15K085 HEXCAPSCR 3 8 16UNC2AX3 4 Gr5 310 15U255 LOCKWAS...

Page 83: ...LC420063 95452N TORQUE ARM BUSHING ASSEMBLY 290 04 23360 2000266CBED STOP SW MTG P22 Y4 20832D 2000244DROLLER V GROOVED COSHM P24 54AF10001 FLG BRG 1 BROWN VF2S 116M P25 54C400 01Z BELT 40 SMTH TOP W VEE GUIDE P25A 54G201C CLIPERBLT H UX 1SP430SS EA 1B P25B 54G301C BLTLACERCONN 13NYL SS EA 1FT 400 09RPE011 PHOTOEYE VALU BEAM 10 30DC 410 03 BL1X2V 94461C BRKT Q40 SERIES PHOTOEYE MNT 420 09RPE001A R...

Page 84: ... 04 22233 95391C TORQUE ARM GROMET MTG BRKT P17 ALC420063 95452N TORQUE ARM BUSHING ASSEMBLY 290 04 23360 2000266CBED STOP SW MTG P22 Y4 20832D 2000244DROLLER V GROOVED COSHM P23 Y4 20833 98203D ROLLER 4X40 GROOVED 1 IDLER P24 54AF10001 FLG BRG 1 BROWN VF2S 116M P25 54C400 01Z BELT 40 SMTH TOP W VEE GUIDE P25A 54G201C CLIPERBLT H UX 1SP430SS EA 1B P25B 54G301C BLTLACERCONN 13NYL SS EA 1FT 400 04 2...

Page 85: ...0 95377C BRNGCARR 3 5H FRAME LOADEND 60 04 22221 95383C BRNGCARR 3 5H FR UNLOAD END 70 04 22752 2001075BBED CORNER BRKT LOAD END 80 04 22748 2001142BLOADEND BRNGCARR CHANNEL 81 04 22749 2000333BLOADEND BRNGCARR SHIM 90 04 22761 94061B BRNG CARRIER ADJ BRKT 100 15P010 12Z PHILPAN TRDCUTSCRTYP10 24X1 2 110 15K060 HXCAPSCR 5 16 18UNCAX3 4 GR5 120 15U200 FLATWASHER USS STD 5 16 ZNC 130 15U210 LOKWASHE...

Page 86: ...LG COSHQ112 A01 15K065 HEXCAPSCR 5 16 18UNC2AX1 GR5 A02 15A008C CARRBOLT 5 16 18NCX1 ZINC GR A03 15U210 LOKWASHER MEDIUM 5 16 ZINCPL A04 15G185 HXNUT 5 16 18UNC2B SAE ZINC G A05 15K095 HXCPSCR 3 8 16UNC2AX1 GR5 ZIN A06 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL A07 15G205 HXNUT 3 8 16UNC2B ZINC GR2 80 15K033 BUTSOKCAPSCR 1 4 20X5 8 SS18 90 15K042 BUTSOKCAPSCR 1 4 20NCX1 SS18 100 15G164NE HEXLOKNUT NYL 1 ...

Page 87: ...BUTSOKCAPSCR 1 4 20NCX1 SS18 100 15G164NE HEXLOKNUT NYL 1 4 20 UNC2A SS P04 ALC50081B 2001145ZBED FRAME 44WX50LG ASSEMBLY P05 04 22265 2001146CSIDE UPPER 51L BED RT P06 04 22265A 2001146 SIDE UPPER 51L BED LF P09 04 23304 2001145CTOP BED MTG PLATE P14 54STB3183R 91136N REDCR30 B SF718 30T B5 G OIL P15 04 22258 2001014BTORQARM 12DEG UPPER BED P16 04 22259 2001014BTORQARM BRKT UPPER BED P17 ALC42006...

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