Miele Classic G 4205 Technical Information Download Page 97 | Manualshive

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Technical Information

97

G 5xxx

2.  Disconnect the appliance from the power supply.
3.  Remove the left side panel (Section 010-4.1).
4.  Disconnect the wiring harness from the flow meter circuit board.
5.  Release the circuit board retaining tab and slide the board out of the

water diverter.

4.8

Removing EGS Valve Y5

1.  Uninstall the appliance.
2.  Disconnect the appliance from the power supply.
3.  Remove the left side panel (see Section 010-4.1).
4.  Tip the appliance onto its back.
5.  Remove the drip pan. See Section 010-4.2.
6.  Remove the connecting strip. See Section 030-4.5.
7.  Remove the left multi-plinth. See Section 040-4.3.
8.  Disconnect the wiring harness from the EGS valve.
9.  Using a small flathead screwdriver, push the locking clip away from the

valve.

10. Pull the EGS valve up and out of the water diverter.

4.9

Removing Reactivation Valve Y38

1.  Uninstall the appliance.
2.  Disconnect the appliance from the power supply.
3.  Remove the left side panel (see Section 010-4.1).
4.  Tip the appliance onto its back.
5.  Remove the drip pan. See Section 010-4.2.
6.  Remove the connecting strip. See Section 030-4.5.
7.  Remove the left multi-plinth. See Section 040-4.3.
8.  Disconnect the wiring harness from the reactivation valve.
9.  Turn the reactivation valve 90° (1/4 turn) clockwise.
10. Pull the reactivation valve up and out of the resin chamber.

4.10

Heater Relay Removal

1.  Uninstall the appliance.
2.  Disconnect the appliance from the power supply.
3.  Remove the drip pan (Section 010-4.2).
4.  Disconnect all electrical connections from the heater relay.
5.  Release and remove the heater relay from the water diverter.

4.11

Salt Container and Salt Container Reed Switch Removal

1.  Uninstall the appliance.
2.  Disconnect the appliance from the power supply.
3.  Open the door.
4.  Remove the bottom basket.
5.  Unscrew the salt container cap.
6.  Remove the seal.
7.  Empty the salt container.

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Summary of Contents for Classic G 4205

Page 1: ...TECHNICAL INFORMATION G 5xxx Futura Dishwashers All US Models 2015 Miele USA ...

Page 2: ... 3 2 Hard Wired Electrical Connection 18 3 3 Plumbing Connections 19 3 3 1 Intake Connection 19 3 3 2 Drain Connection 19 D Layout of Electrical Components 19 1 Control Panels 19 1 1 Touchtronic 19 1 2 Incognito 20 1 3 Navitronic 20 2 Appliance Overviews 21 2 1 Integrated Models 21 2 2 Fully Integrated Models 22 3 Component Layouts 23 3 1 G 4205 G 45x0 Classic Slimline Dimension with Touchtronic w...

Page 3: ...Holder Removal 51 4 3 Locking Plate Adjustment Replacement 51 4 4 Bottom Door Seal Removal 52 4 5 Door Lock with Contact Switch Removal 53 4 5 1 Fully Integrated Models 53 4 5 2 Integrated Models 53 4 6 Activating the Door Lock Emergency Release Fully Integrated Models 54 4 7 Automatic Door Opener and Drive Removal 55 030 Front Panel 58 4 Service 59 4 1 Custom Door Panel GDU Removal 59 4 2 Door Te...

Page 4: ...e Sensor R30 86 2 15 Turbidity Sensor ECO Sensor III Autosensor B3 10 87 2 16 Spray Arms 89 2 17 Spray Arm Sensing Middle and Bottom Spray Arms 89 2 18 Filter Combination with Microfine Filter 90 2 19 Drain Pump 91 3 Fault Repair 92 3 1 Jammed Circulation Pump 92 3 2 Drain Pump Switches On and Off at Short Intervals 92 3 3 Intake Drain LED Flashes and Lights up Alternately Incognito 92 3 4 Foreign...

Page 5: ...Function 120 2 7 Normal Program 120 2 8 Extra Quiet Program MPPW Only 120 2 9 Intensive Lower Basket Option 121 2 10 Demo Mode 122 2 11 Electronics ID Summary 123 2 12 Programming of Language and Time of Day at First Commissioning Models with Display Only 123 3 Fault Repair 123 3 1 Main Switch Is On No Message in Display 123 3 2 Rinse Aid Used Up Too Quickly Models with SensorDry 123 3 3 Program C...

Page 6: ...rculation Pump Blocked 145 3 33 Fault Code F70 Float Switch Fault 145 3 34 Fault Code F78 Circulation Pump Fault 146 3 35 Fault Code F79 Circulation Pump Interaction Fault 147 3 36 Fault Code F84 Slide Shutter Positioning Fault 147 3 37 Fault Code F85 Slide Shutter Signal Change Fault 148 3 38 Fault Code F86 Salt Container Lid Contact Fault 148 3 39 Fault Code F88 Turbidity Sensor Fault 149 3 40 F...

Page 7: ...igure 020 1 Door Handle Release 40 Figure 020 2 Child Safety Lock 40 Figure 020 3 Drying Plus before Program End 41 Figure 020 4 Drying Plus after Program End 42 Figure 020 5 Door Lock Latch Plugs 42 Figure 020 6 Door Lock Latch Position 1 43 Figure 020 7 Door Lock Latch Position 2 44 Figure 020 8 Door Lock Latch Position 3 45 Figure 020 9 Door Lock Latch Intermediate Opening Position 46 Figure 02...

Page 8: ...ng Cap MPPW 101 Figure 050 20 Removing the Drain Pump 103 Figure 050 21 Combination Filter 106 Figure 050 22 Microfine Filter Installation 107 Figure 050 23 Filter Combination Lock Unlock Positions 107 Figure 050 24 Combination Filter Locking Clip Unlocked 108 Figure 050 25 Combination Filter Locking Clip Locked 109 Figure 050 26 WaterProof System 110 Figure 050 27 Removing the WaterProof System R...

Page 9: ...Table C 6 Door Springs Summary 18 Table C 7 Standard Door Springs by Model 18 Table 050 1 MPPW Pump Pressure versus Wash Program 84 Table 050 2 Temperature Sensor R30 Resistance Values 87 Table 050 3 Spray Arm Speeds 89 Table 080 1 Normal Program 120 Table 080 2 Extra Quiet Program 121 Table 080 3 Programs with Intensive Lower Basket Option 121 Table 080 4 Circulation Pump Function With and Withou...

Page 10: ...ly spaced and using thicker probes may cause short circuits For extra safety it is advisable to install a residual current device RCD with a trip current of 30mA or less in accordance with DIN VDE 0664 VDE 0100 part 739 All regulations of the appropriate utility supply companies and standards relating to safety not limited to electrical safety are to be complied with After any repair or service wo...

Page 11: ...ning If it is necessary to tip the machine when working on its lower areas it may only be tilted onto its back The appliance must not be tilted onto its left side as this would cause brine to run out of the salt container After work has been completed and the machine installed again a short program without load should be carried out This is to remove any salt residues that might be present and to ...

Page 12: ...ssica Naples Minor changes throughout 5 16 2014 Jessica Naples Added tech service bulletin removed programming and service modes separate documents updated data sheets in Section C and component layouts in Section D 2 13 2012 Jessica Naples Drain pump info and tech service bulletins added 9 15 2011 Jessica Naples Programming updated 6 10 2011 Jessica Naples Compilation for Website ...

Page 13: ...300W Circulation pump type MPEH without slide shutter or frequency converter Electrical connection 120VAC 1 5kW 15A Water flow pressure 4 4 145 psi 0 3 10 bar Hot water connection Max 140 F Drain pump head height Max 3 4 Drain hose length Max 13 1 Salt container in door No Drying system Circulation Turbothermic drying Auto door lock latch No Power cord length Approx 5 6 Capacity 13 place settings ...

Page 14: ... pump type MPEH no slide shutter or frequency converter MPEW w slide shutter w out frequency converter Electrical connection 120VAC 1 5kW 15A Water flow pressure 4 4 145 psi 0 3 10 bar Hot water connection Up to max 140 F Drain pump head height Max 3 4 Drain hose length Max 13 1 Salt container in door No Drying system Circulation Turbothermic drying Auto door lock latch No Connection cable length ...

Page 15: ...W Circulation pump type MPPW with frequency converter and slide shutter Electrical connection 120VAC 1 5kW 15A Water flow pressure 4 4 145 psi Hot water connection Up to max 140 F Drain pump head height Max 3 4 Drain hose length Max 13 1 Salt container in door No Drying system Circulation Turbothermic drying BrilliantLight Yes Auto door lock latch Yes electrical Power cord length Approx 5 6 Capaci...

Page 16: ...Electrical connection 120VAC 1 5kW 15A Water flow pressure 4 4 145 psi 0 3 10 bar Hot water connection Max 140 F Drain pump head height Max 3 4 Drain hose length Max 13 1 Salt container in door No Drying system Recirculation Turbothermic drying Auto door lock latch No Power cord length Approx 5 6 Capacity 10 place settings 16 place settings Table C 4 US Data Sheet Futura Dimension Models 1 Circula...

Page 17: ...ng 1300W Circulation pump type MPPW frequency converter slide shutter Electrical connection 120VAC 1 5kW 15A Water flow pressure 4 4 145 psi 0 3 10 bar Hot water connection Max 140 F Drain pump head height Max 3 4 Drain hose length Max 13 1 Salt container in door No Drying system Circulation Turbothermic drying Auto door lock latch Yes mechanical Power cord length Approx 5 6 Capacity 16 place sett...

Page 18: ...equipped with a 4 foot power cord and molded NEMA 515 plug for connection to a NEMA 5 15R receptacle 120VAC 15 amp 3 prong grounded outlet It is recommended that the power outlet for the appliance be installed on the wall within the cabinets adjacent to under counter space where the appliance is installed Ensure that the cabinets contain no rough edges that could damage the power cord or drain hos...

Page 19: ...nch female hose connection This hose connection can be directly connected to a water supply valve or to an appropriate coupler adapter not included with appliance 3 3 2 Drain Connection The appliance is equipped with a 5 foot long drain hose with an internal diameter of D Layout of Electrical Components 1 Control Panels Miele Futura dishwashers are categorized into three 3 product series based on ...

Page 20: ...e Navitronic touch display consists of two electronic boards located behind the control panel The front program electronic board contains touchpad sensors which respond to finger contact Three touchpad sensors are present on each side of the display to control the menu items displayed next to them indicated by a small arrow within the display area During operation the display will show The program...

Page 21: ...er spray arm not visible 7 Filter combination 2 Cutlery tray model dependent 8 Data tag 3 Upper basket 9 Child safety lock in door handle model dependent 4 Middle spray arm 10 Rinse aid reservoir 5 Air inlet for drying model dependent 11 Dual compartment detergent dispenser 6 Lower spray arm 12 Salt container ...

Page 22: ...Model 1 Upper spray arm not visible 7 Filter combination 2 Cutlery tray model dependent 8 Data tag 3 Upper basket 9 Optical interface 4 Middle spray arm 10 Rinse aid reservoir 5 Air inlet for drying model dependent 11 Dual compartment detergent dispenser 6 Lower spray arm 12 Salt container ...

Page 23: ...on solenoid Y38 15 Terminal block X3 1 4 Wash water hardness solenoid Y5 16 Interference suppression Z1 or Z2 5 Heater relay K1 1 17 Circulation pump capacitor C6 6 Rinse aid float switch B8 1 18 Heater R1 7 Combination dispenser solenoid Y50 19 Temperature sensor NTC R30 8 Flow rate sensor B3 4 20 Fan M2 9 Electronic 1N1 21 Overflow float switch B8 3 10 Door contact switch S24 22 Drain pump M8 11...

Page 24: ...ater hardness solenoid Y5 16 Interference suppression Z1 or Z2 5 Heater relay K1 1 17 Circulation pump capacitor C6 6 Rinse aid float switch B8 1 18 Heater R1 7 Combination dispenser solenoid Y50 19 Temperature sensor NTC R30 8 Flow meter B3 4 20 Fan M2 9 Electronic 1N1 21 Overflow float switch B8 3 10 Door contact switch S24 22 Drain pump M8 11 Turbidity sensor B3 10 Not shown Inlet valve Y63 12 ...

Page 25: ...PPW M6 4 Wash water hardness solenoid Y5 17 Terminal block X3 1 5 Heater relay K1 1 18 Interference suppression Z1 or Z2 6 Rinse aid float switch B8 1 19 Circulation pump capacitor MPEW 7 Combination dispenser solenoid Y50 only C6 8 Flow meter B3 4 20 Heater R1 9 Electronic 1N1 21 Temperature sensor NTC R30 10 Door contact switch S24 22 Fan M2 11 Automatic door opener A2 G 5705 only 23 Overflow fl...

Page 26: ...tivation solenoid Y38 15 Terminal block X3 1 4 Wash water hardness solenoid Y5 16 Interference suppression Z1 5 Heater relay K1 1 17 Circulation pump capacitor C6 6 Rinse aid float switch B8 1 18 Heater R1 7 Combination dispenser solenoid Y50 19 Temperature sensor NTC R30 8 Flow meter B3 4 20 Fan M2 9 Electronic 1N1 21 Overflow float switch B8 3 10 Door contact switch S24 22 Drain pump M8 11 Turbi...

Page 27: ...ater hardness solenoid Y5 17 Terminal block X3 1 5 Heater relay K1 1 18 Interference suppression Z1 6 Rinse aid float switch B8 1 19 Circulation pump capacitor C6 7 Spray arm sensor 20 Heater R1 8 Combination dispenser solenoid Y50 21 Temperature sensor NTC R30 9 Flow meter B3 4 22 Fan M2 10 Electronic modules 1N1 and 2N1 23 Overflow float switch B8 3 11 Door contact switch S24 24 Drain pump M8 12...

Page 28: ...17 MPPW freq conv electronic 5 Heater relay K1 1 18 Terminal block X3 1 6 Spray arm sensing B3 20 19 Interference suppression Z1 7 Rinse aid float switch B8 1 20 Circulation pump MPPW M6 8 Combination dispenser solenoid Y50 21 Heater R1 9 Flow meter B3 4 22 Temperature sensor NTC R30 10 Electronic 1N1 and 2N1 23 Fan M2 11 Automatic door opener A2 24 Overflow float switch B8 3 12 Door contact switc...

Page 29: ...ronic 5 Heater relay K1 1 20 Terminal block X3 1 6 Spray arm sensing B3 20 21 Interference suppression Z1 7 Rinse aid float switch B8 1 22 Circulation pump MPPW M6 8 Combination dispenser solenoid Y50 23 Heater R1 9 Flow meter B3 4 24 Temperature sensor NTC R30 10 Electronic modules 1N1 and 2N1 25 Fan M2 11 Automatic door opener A2 26 Overflow float switch B8 3 12 Door contact switch S24 27 Drain ...

Page 30: ...electronic 5 Heater relay K1 1 20 Terminal block X3 1 6 Spray arm sensing B3 20 21 Interference suppression Z1 7 Rinse aid float switch B8 1 22 Circulation pump MPPW M6 8 Combination dispenser solenoid Y50 23 Heater R1 9 Flow meter B3 4 24 Temperature sensor NTC R30 10 Electronic 1N1 and 2N1 25 Fan M2 11 Door contact switch S24 26 Overflow float switch B8 3 12 Automatic door opener A2 27 Drain pum...

Page 31: ...Technical Information 31 G 5xxx 4 Data Tag Figure D 14 Data Tag Location Figure D 15 Data Tag Information 5 Model Numbering Figure D 16 Model Numbering ...

Page 32: ...Technical Information 32 G 5xxx 010 Casing ...

Page 33: ...the door is open for longer than 15 minutes or closed less than 12 the light is dimmed and switched off Note BrilliantLight can be deactivated by the customer 4 Service 4 1 Side Panel Removal 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Open the door 4 Remove screw caps as necessary 5 Remove the three T20 screws securing the appropriate side panel Figure 010 1 Item ...

Page 34: ...salt container cap briefly then close it firmly this empties the water diverter Then pump all water out of the cabinet 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Tip the dishwasher on its back Ensure that the intake and drain hoses are not crushed 4 Remove the four retaining screws T20 see Figure 010 2 Item 1 ...

Page 35: ...ood ground connection 4 3 Hinge Removal Note Hinges must be replaced in pairs 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Remove the outer door panel See Section 030 4 1 4 Remove the left and right side panels see Section 010 4 1 5 Close the door 6 Release the spring tension 7 Unhook the door spring cords see Figure 010 3 Item 1 8 Bend the hinge upwards using plier...

Page 36: ... 010 4 Item 1 Figure 010 4 Front Hinge Retaining Screw 14 Remove the two T20 screws securing each hinge to the side of the inner door panel see Figure 010 5 Item 1 Figure 010 5 Side Hinge Retaining Screws 15 Remove each hinge from the door 4 4 BrilliantLight Deactivation Note With the door open the interior light is switched off automatically after 15 minutes In order to permanently deactivate the...

Page 37: ...eplaced the circuit board must also be replaced 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 If removing the side lighting assemblies remove both side panels Section 010 4 1 If removing the top lighting assemblies move the top insulating mat out of the way Continue as follows for all assemblies 4 Disconnect the wiring harness Figure 010 6 Item A 5 Unclip the circuit...

Page 38: ...Technical Information 38 G 5xxx 9 Remove the lens holder from its guide in the cabinet Figure 010 7 BrilliantLight Lens ...

Page 39: ...Technical Information 39 G 5xxx 020 Door ...

Page 40: ...it clicks into place 2 2 Door Lock Incognito The door lock is integrated in the electronic s holder 2 3 Child Safety Lock To lock the door push the slider below the door grip to the right To unlock the door push the slider to the left See Figure 020 2 Figure 020 2 Child Safety Lock 2 4 Automatic Door Lock Latch Drying Plus Function This motorized door lock latch is used to close the door automatic...

Page 41: ...the room air which has been taken in by the fan and slightly warmed by the condenser is discharged into the room from the top part of the panel Figure 020 3 This heats up the countertop preventing large temperature differences between the cold countertop and the warm moist cabinet air released by the Drying plus process This prevents the expelled moisture from collecting on the bottom edge of the ...

Page 42: ...a DC motor 16V 10W For the electronically controlled comfort door closing aid G 59x5 models positioning is controlled via the control power module SLT and monitored via 2 single pole limit switches Position 1 Door closed latch completely retracted To close the door the door lock is locked and the latch is completely retracted See Figure 020 6 1 Plug 1 2 Plug 2 ...

Page 43: ...tch is moved from position 1 to position 2 The latch then extends by approximately 2 6 inches 6 centimeters so that the door can be automatically closed again See Figure 020 7 1 2 3 Latch positions 1 2 3 4 Plug 2 5 Plug 1 S4 Door switch 120VAC closed S80 Door movement switch low voltage open S24 Door contact switch 120VAC closed M23 Door locking motor DC motor no voltage applied ...

Page 44: ... the end of the wash sequence the latch extends by approximately 3 5 inches 9 centimeters but the door lock remains locked See Figure 020 8 1 2 3 Latch positions 1 2 3 4 Plug 2 5 Plug 1 S4 Door switch 120VAC open S80 Door movement switch low voltage closed S24 Door contact switch 120VAC open M23 Door locking motor DC motor no voltage applied ...

Page 45: ... 020 8 Door Lock Latch Position 3 1 2 3 Latch positions 1 2 3 4 Plug 2 5 Plug 1 S4 Door switch 120VAC open S80 Door movement switch low voltage closed S24 Door contact switch 120VAC closed M23 Door locking motor DC motor no voltage applied ...

Page 46: ...atch Intermediate Opening Position 1 2 3 Latch positions 1 2 3 4 Direction of latch movement 5 Plug 2 6 Plug 1 S4 Door switch 120VAC open S80 Door movement switch low voltage open S24 Door contact switch 120VAC closed M23 Door locking motor DC motor voltage applied motor is opening door ...

Page 47: ...osition can be recognized Irrespective of whether the control shaft is in an intermediate position or the position switch has not activated the motor will be activated in the opening direction until a clear position is identified During this procedure it is possible that the action of the internal safety slip coupling can be clearly heard 1 2 3 Latch positions 1 2 3 4 Direction of latch movement 5...

Page 48: ...an be deactivated by the customer if desired Drying Plus is inoperative in the following programs Rinse Hold Express Glassware warm Glassware cold 2 5 Combination Dispenser Figure 020 12 Combination Dispenser 1 Bowden cable 2 Locking latch 3 Electromechanical unlocking mechanism 4 Switch 5 Spring 1 Reed switch 2 Solenoid ...

Page 49: ...the rinse aid to flow into the cabinet The pause between individual pulses is also approximately 10 seconds If the rinse aid container is empty a reed switch is activated and this lights up an LED in the control panel or display The rinse aid container has a capacity of 3 7 fluid ounces 110 milliliters 3 Fault Repair 3 1 Door Can t Be Closed Cause Locking bolt is in the wrong position fully integr...

Page 50: ...e for door closing has elapsed a fault is registered and indicated in the display If the door is slammed shut too forcefully the motorized latch can be forced out of position causing a fault to be registered Remedy The fault is reset by switching the appliance off and on and then closing the door correctly 4 Service 4 1 Removing the Combination Dispenser 1 Uninstall the appliance 2 Disconnect the ...

Page 51: ...s 8 retaining clips with a small flathead screwdriver 6 Disconnect the ground wire from the door inner panel 7 Release all wiring from the cable holder 8 Remove the cable holder 4 3 Locking Plate Adjustment Replacement Note Ensure that the appliance is installed perfectly level 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Open the door 4 Loosen the flat round screw ...

Page 52: ...e power supply 3 Remove the door outer panel See Section 030 4 3 4 Remove the cable holder See Section 020 4 2 5 Using needlenose pliers squeeze together each of the retainers at the top of the bottom door seal s plastic holder Figure 020 15 Item 1 one per side Pull the top of the plastic holder away from the door inner panel 6 Remove the bottom of the plastic holder from the U shaped slot in the ...

Page 53: ...nce 2 Disconnect the appliance from the power supply 3 Remove the fascia panel Section 100 4 1 4 Remove the T20 screw securing the top of the door lock to the door inner panel Figure 020 16 Item 1 5 Remove the two T20 screws securing the sides of the door lock electronic mounting bracket to the door inner panel 6 Separate the door lock electronic mounting bracket from the door inner panel 7 Discon...

Page 54: ...der the plug area when the retaining bracket is re installed Important Ensure that the small plastic seal under the door lock retaining screw is re installed correctly during reassembly 4 6 Activating the Door Lock Emergency Release Fully Integrated Models 1 Disconnect the appliance from the power supply 2 Remove the door outer panel Section 030 4 3 3 To return the locking latch to the right posit...

Page 55: ...top insulating mat 2 Disconnect the wiring harnesses from both subassemblies 3 Carefully pull off the adhesive sealing strip 4 Release the two retainers see Figure 020 18 Item A and remove the subassembly from the guide in the cabinet 5 Pull out the Bowden cable protective sleeve see Figure 020 18 Item 1 in the direction of the arrow 6 To release the Bowden cable press the latch bar back see Figur...

Page 56: ...or 3 Pull the Bowden cable protective sleeve Figure 020 19 Item 1 out of the drive assembly in the direction of the arrow 4 Release the Bowden cable Figure 020 19 Item 2 5 Unhook the door cord Figure 020 19 Item 3 if applicable 6 Disconnect the electrical connections from the lighting microswitch if applicable not shown 7 Remove the retaining T20 screw Figure 020 19 Item 4 8 Unclip Figure 020 19 I...

Page 57: ...Technical Information 57 G 5xxx Figure 020 19 Drive ...

Page 58: ...Technical Information 58 G 5xxx 030 Front Panel ...

Page 59: ...door adjustment This includes the installation of the GDU or custom panel 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Remove the toekick 4 Open the door halfway See Figure 030 2 5 Adjust the tension using a T20 screwdriver Figure 030 2 Door Tension Adjustment Important 1 Loosen the screws only do NOT completely remove them 2 During reassembly do NOT over tighten th...

Page 60: ...rews T20 see Figure 030 3 Item 2 around the inner edge 4 Close the door and take off the door outer panel Figure 030 3 Outer Door Panel Removal Note Touchtronic only When installing the door outer panel make sure that the cutouts in the door outer panel are correctly located in the mounting bracket Navitronic only When mounting the outer door panel make sure that the tabs under the fascia panel ar...

Page 61: ...5 Connecting Strip Removal 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Remove the drip pan see Section 010 4 2 4 Remove the cover plate See Section 030 4 4 5 Remove the retaining screws six T20s see Figure 030 4 Item 1 6 Unscrew the two front machine feet enough that the connecting strip can be removed 7 Take off the connecting strip 4 6 Terminal Block Removal 1 Un...

Page 62: ...lock Cover 3 Remove the retaining screws Figure 030 6 Item 1 Figure 030 6 Terminal Block Screws 4 Disconnect the interference suppression capacitor connections see Figure 030 7 Item 1 5 Disconnect the ground wire from the terminal block Figure 030 7 Item 2 ...

Page 63: ...Technical Information 63 G 5xxx Figure 030 7 Interference Suppression Capacitor and Ground Wire ...

Page 64: ...Technical Information 64 G 5xxx 040 Inner Cabinet ...

Page 65: ...mic drying Figure 040 1 Recirculation Turbothermic Drying Recirculation Turbothermic drying UTT operates with two separate air paths 1 Condensing circuit To obtain a dry load the cabinet must be dehumidified During this process the remaining moist warm air in the cabinet is cooled down gradually This is because cold air stores less humidity than warm air During the cooling process drops of condens...

Page 66: ...et air brings the following advantages Good drying performance is achieved independently of the type of water connection cold or hot water The clear separation of condensation and cooling means there is no air outlet in the fascia panel The interior air remains entirely in the appliance The function of both versions of circulation Turbothermic drying is comparable However version 2 has no condense...

Page 67: ... panel Section 010 4 1 2 Seal the opening behind the rib of the condenser with silicone sealer such as Therostat see Figure 040 2 Figure 040 2 Condenser Pocket Note In some models the opening at the condenser pocket may already be closed Remedy Modify the dishwasher with the Vapors VI conversion kit 3 2 Noises during Drying Cycle Symptom After the fan is switched on there may be noises during the ...

Page 68: ...n press middle of the new seal into the groove under the locking plate see Figure 040 3 Item 2 At the same time press the seal into the corners 8 Now press the remaining seal parts into the groove working upward in the direction of the arrows see Figure 040 3 Item 3 Figure 040 3 Seal Install Guide 4 2 Basket Guide Removal 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3...

Page 69: ...ket Guide Figure 040 5 Clip with Bolt 6 Insert a small screwdriver under the clip between the bolt on the cabinet wall and the basket guide and remove the clip upwards 7 Remove the basket guide Note If the clip is damaged during removal it must be replaced The clip can be ordered under mat no 01107900 4 3 Multi Plinth Removal 1 Uninstall the appliance 2 Disconnect the appliance from the power supp...

Page 70: ...move the bottom basket 8 Unscrew the vent from the right hand wall of the cabinet 9 Close the door 10 Pull the top of the steam condenser assembly away from the cabinet 11 Remove the air channel from the top of the steam condenser 12 Using a small flathead screwdriver unclip the retainers between the condenser and fan see Figure 040 6 Item 1 Remove the steam condenser from the fan Note When re ins...

Page 71: ...el in the bottom left hand corner 4 Remove the retaining screws see Figure 040 7 Item 1 5 Insert a suitable screwdriver under the connection box and release it see Figure 040 7 Item 2 6 Slide the connection box downward and remove it see Figure 040 7 Item 3 Figure 040 7 Connection Box Note When re installing ensure that the retainers between the condenser and fan engage properly Note Position of t...

Page 72: ...ll the appliance 2 Disconnect the appliance from the power supply 3 Remove the drip pan See Section 010 4 2 4 Unclip the control module assembly Figure 040 8 Item 1 and remove it from its guide 5 Disconnect the control module plug connections Figure 040 8 BrilliantLight Control Module ...

Page 73: ...Technical Information 73 G 5xxx 050 Water Paths ...

Page 74: ... pipe 18 Soft water outlet to sump 7 Middle spray arm feed pipe 19 Water outlet to salt container 8 Circulation pump M6 heater R1 20 Supply to water diverter 9 Feed to circulation pump 21 Non return valve 10 Bottom spray arm feed pipe 22 Flow meter B3 4 11 Sump 23 Wash water hardness solenoid Y5 EGS 12 Non return valve Water is drawn into the system from the cabinet sump by a circulation pump and ...

Page 75: ...f a microswitch which closes the inlet valves to cut off the water supply 3 Protection against dishwasher overflow If some defect has caused the water level in the appliance to rise so that it overflows into the drip pan and the water quantity sensor has also failed the float switch is activated This switches off a microswitch which closes the inlet valves to cut off the water supply At the same t...

Page 76: ...e inlet valve and the water diverter through the ion exchanger water softener into the sump The water softener resin container is at the bottom of the water diverter The inlet valve is a double solenoid valve and forms part of the WaterProof System The water diverter includes a number of safety features in accordance with German water supply laws valves and sensors The EGS valve for the electronic...

Page 77: ...ion to inlet valve 3 Softener reactivation water reservoir 11 Reactivation valve 4 Overflow 12 EGS water softener valve 5 Non return device 13 Water outlet to sump 6 Vent 14 Cabinet ventilation 7 Ion exchanger 15 Middle spray arm sensor 8 Water outlet to salt container 16 Bottom spray arm sensor Detail view of valves inlets and outlets ...

Page 78: ...Technical Information 78 G 5xxx 2 5 1 Water Diverter without EGS Figure 050 5 Water Diverter without EGS 1 Water outlet to sump 2 EGS valve not activated 3 Reactivation valve 4 Connection to inlet valve ...

Page 79: ...Technical Information 79 G 5xxx 2 5 2 Water Diverter with EGS Figure 050 6 Water Diverter with EGS 1 Water outlet to sump 2 EGS valve activated 3 Reactivation valve 4 Connection to inlet valve ...

Page 80: ...e 050 7 Reactivation 1 Water outlet to sump 2 EGS valve 3 Reactivation valve open 4 Connection to inlet valve Note The two connections between the water diverter and the salt container have each been fitted with 2 seals O rings see Figure 050 3 items 8 and 9 ...

Page 81: ...target value has not been reached after 4 minutes the program is interrupted and the pump operates Then depending on model either the Intake Drain LED flashes or fault code F13 see Section 080 3 13 is displayed Note For specific information regarding permissible minimum flow pressure see the appropriate operating installation instructions 2 8 Electronically Controlled Water Hardness EGS The EGS va...

Page 82: ...ngs with a time delay This circulation pump has thermal winding protection Figure 050 8 MPEH Circulation Pump 1 Water intake suction area 2 Output to middle spray arm 3a Output to top spray arm 3b Output to bottom spray arm 2 10 MPEW Circulation Pump with Slide Shutter No Frequency Converter With spray arm alternation the spray arms are only intermittently supplied with water This is achieved via ...

Page 83: ...pump starting relay are supplied with power at the same time The changeover relay switches the windings with a time delay The circulation pump has thermal winding protection Figure 050 9 MPEW Circulation Pump 2 11 MPPW Circulation Pump with Frequency Converter Slide Shutter Circulation pump MPPW is fitted with a frequency converter and a slide shutter The MPPW pump can be adjusted in various ways ...

Page 84: ...certain fixed basic quantity of water is taken into the machine The load is sprayed with this water and some is thus retained on items in the machine The less water that flows back into the sump the larger the load because more water has been needed to wet the individual items The pump then has less water to circulate and its mechanical load is reduced By measuring current peaks the control power ...

Page 85: ...eing used Integrating the heater element in the pump housing also ensures that it is always cooled sufficiently thus preventing the baking on of soil particles or impurities in the water The heater rating is 1 30 kilowatts at 120 volts Various safety measures protect the heater element against overheating such as the following Heater pressure switch NTC temperature sensor Electronic control The he...

Page 86: ... area of the sump The electronic constantly monitors the current wash water temperature via the resistance of this sensor If the maximum safety temperature of 194 F at the NTC sensor is exceeded the program is interrupted boiling prevention and fault code F26 is registered see Fault Code F26 Section 080 3 20 If the sensor or its connections are open or short circuited the heating is switched off T...

Page 87: ...aluate the particle measurement Principle of operation Water circulation and the presence of detergent cause bubbles to be developed in the suds and measurement technology cannot differentiate between these bubbles and suspended soil particles With the turbidity sensor a proportion of the suds are directed into a bypass channel which is wider at one end This causes the flow rate to reduce and henc...

Page 88: ...pipe to the top spray arm see Figure 050 14 Item 1 Figure 050 14 Turbidity Sensor Location The flow rate is approximately 4 gallons 15 liters per minute In order to compensate for residues on the sensor and aging of the optical system the turbidity sensor must be recalibrated regularly This process is carried out automatically by the electronic and cannot be modified in any way Measurements are ca...

Page 89: ...y arm is monitored when the circulation pump is in operation and the slide shutter is in the middle spray arm position The sensor for the bottom spray arm is monitored when the circulation pump is in operation and the slide shutter is in the top and bottom spray arm position If the slide shutter position is undefined or if a fault occurs monitoring is not carried out The time period during which t...

Page 90: ...tains a small hole for ventilation of the suction area of the circulation pump Both partial currents are continually redistributed via constant circulation in the cabinet so that all suds flow through the microfine filter Soil that is retained by the microfine filter either collects there or falls onto the filter cap where it will eventually be flushed out by the drain pump The crown coarse filter...

Page 91: ...from below the microfine filter This reverses the direction of flow through the microfine filter that normally exists during the dishwashing cycle Soil particles that have been trapped in the filter during dishwashing are then flushed out with the drain water Pump capacity Max 13 1 hose length Max 3 3 head height Most faults will cause the program in operation to be interrupted and the drain pump ...

Page 92: ...n pump must be replaced only if the above measures were not successful 3 2 Drain Pump Switches On and Off at Short Intervals Symptom The drain pump operates with 1 second on and 4 seconds off Cause Electronic fault Remedy Replace the electronic See Section 100 4 5 or 100 4 6 3 3 Intake Drain LED Flashes and Lights up Alternately Incognito Cause On site water supply valve closed Remedy Open water s...

Page 93: ...ary 3 4 Foreign Object in Drain System Symptom Dishes were not or were inadequately cleaned Cause The drain pump or the non return valve is blocked by a foreign object Remedy Install the ring for the microfine filter mat no 5672961 refer to Figure 050 17 Figure 050 17 Microfine Filter Trap Note Once the ring is installed the filter has to be cleaned more often ...

Page 94: ...e door 4 Remove the bottom basket 5 Remove the spray arm 4 4 Removing the Top Spray Arm Feed Pipe with Turbidity Sensor 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Open the door 4 Remove the top spray arm see Section 050 4 1 5 Unscrew the locknut 6 Close the door 7 Remove the right side panel see Section 010 4 1 8 Disconnect the turbidity sensor plug connections 9 ...

Page 95: ...Tip the appliance onto its back 9 Remove the drip pan See Section 010 4 2 10 Remove the right side multi plinth See Section 040 4 3 11 Disconnect the hose clip connection to the circulation pump 4 6 Replacing the Spray Arm Sensor 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Remove the right side panel see Section 010 4 1 4 Remove the appropriate spray arm sensor fro...

Page 96: ...m Sensor 4 7 Flow Meter Circuit Board Removal Note The circuit board is the only part of the flow meter that can be replaced individually In the event of mechanical failure within the flow meter the water diverter must be replaced 1 Uninstall the appliance ...

Page 97: ...ivation Valve Y38 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Remove the left side panel see Section 010 4 1 4 Tip the appliance onto its back 5 Remove the drip pan See Section 010 4 2 6 Remove the connecting strip See Section 030 4 5 7 Remove the left multi plinth See Section 040 4 3 8 Disconnect the wiring harness from the reactivation valve 9 Turn the reactivati...

Page 98: ...nstall the wiring harness in its guides on the salt container 3 Check all electrical components in the drip pan area for residual moisture 4 Thoroughly remove any traces of brine that may have leaked in the toekick area 5 After reassembly fill the salt container with salt and water 6 A short program such as Short or Express without load should be carried out This is to remove any salt residues tha...

Page 99: ...to the sump 23 Pull the water diverter out of the seal to the sump tilt it to the side and remove it Note Reassemble by following these instructions in reverse order The following should also be noted 1 Pre install the vent screw on the water diverter and apply soap solution to it as a slip lubricant 2 Apply soap solution to the O rings as a slip lubricant and install them on the water diverter st...

Page 100: ...fied with compressed air 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Remove the screw securing the pump mounting bracket to the rear panel 4 Tip the appliance onto its back 5 Remove the drip pan See Section 010 4 2 6 Disconnect all electrical connections from the pump 7 Place towels or rags underneath the circulation pump s hose connections to collect any residual ...

Page 101: ...ump Furthermore ingredients in silicone grease can evaporate and damage electrical components such as heater relays 4 14 Removing the Circulation Pump Housing Cap with Ring Heater Warning MPPW only In the open motor housing there is an electronic module circuit board PCB which must be protected from moisture and water ingress in order to avoid short circuits 1 Uninstall the appliance 2 Disconnect ...

Page 102: ...he power supply 3 Remove the circulation pump see Section 050 4 13 4 Disconnect the wiring harness from the heater pressure switch 5 Press the locking tabs open with a suitable screwdriver Figure 050 19 Item 1 6 Remove the heater pressure switch Warning To prevent leaks the seals must always be installed onto the heater pressure switch connection stubs Note Care must be taken not to break the lock...

Page 103: ...le for use in dishwashers because of the damage they can cause If e g hoses or seals are treated with silicone in order to facilitate installation this could jam the circulation pump Furthermore ingredients in silicone grease can evaporate and damage electrical components such as heater relays 4 18 Removing the Float 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Remo...

Page 104: ...ature sensor 12 Remove the NTC temperature sensor from the sump 13 Remove the seal from the temperature sensor 4 21 Non Return Valve Removal 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Open the door 4 Remove the bottom basket 5 Remove the bottom spray arm 6 Unscrew the bottom spray arm flange 7 Remove the filter combination 8 Push the locking tab inward toward the ...

Page 105: ...of the cabinet as otherwise these could cause a fault indication see Fault Code F52 Section 080 3 28 5 Make sure that the arrows on the sump and cabinet base are aligned 6 Align the sump with the connection to the drain Install the cover and filter combination 7 Locate the clip lock in the middle between the two stoppers 8 Tighten the hose clip on the sump Warning To prevent possible leakages late...

Page 106: ...d Handle Note During assembly the dishwasher is used as a guide If a new microfine filter and handle crown coarse filter are used a locking piece is not required 1 Disconnect the appliance from the power supply 2 Place the microfine filter in the sump Ensure that the lug is positioned towards the rear of the machine 3 Turn the microfine filter clockwise as far as possible see Figure 050 22 4 Insta...

Page 107: ... 6 Install the handle crown coarse filter and turn it clockwise as far as possible see Figure 050 23 Item 2 7 Carry out a visual check The handle crown coarse filter should be parallel to the door as shown in Figure 050 23 8 Carry out a functional check Remove the filter combination and re install it Figure 050 23 Filter Combination Lock Unlock Positions ...

Page 108: ...l the large surface area fine filter in position 5 Press the large surface area fine filter downwards see Figure 050 23 Item 1 6 Install the handle crown coarse filter and turn it clockwise as far as possible see Figure 050 23 Item 2 7 Carry out a visual check The handle crown coarse filter should be parallel to the door as shown in Figure 050 23 8 Remove the filter combination 9 Open the filter c...

Page 109: ...oof System 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Lay the machine on its back 4 Remove the drip pan See Section 010 4 2 5 Release the hose clamp securing the drain hose to the sump 6 Open the plastic cover securing the WaterProof system mounting assembly 7 Unscrew the WaterProof system from its mounting assembly 8 Remove the rubber seal Figure 050 26 Item 1 an...

Page 110: ... Remove the restrictor Figure 050 26 Item 3 with needlenose pliers Figure 050 27 Figure 050 27 Removing the WaterProof System Restrictor 10 Install the new green restrictor using a suitable metric 5 millimeter socket wrench to press it firmly into place Figure 050 28 ...

Page 111: ... 4 28 Filling the Salt Container in the Sump 1 Open the door remove the lower basket and unscrew the salt container lid Note When opening the salt container water will run out Open the container only to refill salt 2 Before adding salt for the first time fill the salt container with 2 quarts 2 liters of water Important The salt container must be filled with 2 quarts 2 liters of water before adding...

Page 112: ...e door to observe the water level in the bottom of the wash cavity 4 If the water level is within close proximity of the filter handle about 4 millimeters above the filter then sufficient water has been taken in see Figure 050 30 Figure 050 30 Water Level Reference Warning Inadvertently filling the salt container with dishwashing detergent will damage the water softener Warning Only use water soft...

Page 113: ...Technical Information 113 G 5xxx 080 Electronic Touchtronic Incognito Navitronic ...

Page 114: ...displayed Figure 080 1 Touchtronic Navitronic Main Menu 6 Select the desired program according to the type of load and soiling 7 The display changes to the program menu 8 Options can be added to the selected program See Figure 080 2 Figure 080 2 Selected Program Display Note Information about the selected program can be displayed by touching the i control 9 Select the desired options a will appear...

Page 115: ...g the service mode Section 080 4 2 and successfully accessing the component test program individual electrical components can be activated via the program selection button or the Start Stop button depending on model During this procedure certain components can only be activated via special mini programs 2 2 1 Test Sequence and Background Information Note In models without displays one of the LEDs ...

Page 116: ...d 5 Y5 EGS valve The EGS valve is activated for 60 seconds Vacant in models without EGS valve 6 M6 circulation pump auxiliary winding relay The circulation pump with switched auxiliary winding is activated With a controlled circulation pump the activation is at the maximum speed for controlled operation The circulation pump is activated for 30 seconds but the auxiliary winding relay is only activa...

Page 117: ...n activated on models with and without slide shutter until 1 4 gallons 5 4 liters has been taken in At the same time the water inlet valve is activated the slide shutter is set to the middle spray arm position The circulation pump with switched auxiliary winding is then operated If a spray arm fault is registered during circulation pump operation the pump is switched off after 60 seconds otherwise...

Page 118: ...ndard running times by 20 to 30 percent depending on the program Water consumption Water consumption is the same in the Light Soiling and Express programs In other programs such as Normal Heavy Soil or Pots and Pans water consumption is even slightly reduced because the pre wash step is skipped Energy consumption Energy consumption increases by approximately 0 2 kilowatt hours as the suds in the w...

Page 119: ... as fan running time The second influential factor is the load size The drying efficiency classification is based on a standard load 12 standard place settings A smaller load can have a negative impact on drying results because the larger the load the greater the heat transfer The load size is established during the final rinse Here an indirect measurement is taken depending on the rise in tempera...

Page 120: ...deactivate the Drying plus function in the Settings menu Drying plus is inoperative in the following programs Rinse Hold Express Glassware cold Glassware warm 2 7 Normal Program Individual results may vary from those shown below depending on load and soiling level Prewash Main wash Interim rinse Rinse Drying 1 2 3 1 2 1 14 1 15 DOS 120 F 20 5 1 15 95 F DOS 145 F 30 5 drain 25 fan 1 15 DOS 140 F 34...

Page 121: ...ntle cleaning in the top basket the Intensive lower basket option has been developed With this function active the following wash technology modifications apply Soak Alternating spray arm action with integrated pauses Soil removal phase Washing with increased wash pressure and only the bottom and top spray arms active Power phase Water is reheated to the desired temperature Program name Intensive ...

Page 122: ... programs These show the operating structure by means of some examples They show among other things how wash programs are selected how related background information is accessed how extra options are programmed and how the timer function is set In the Trade show demo program initial commissioning in the display can be suppressed In the Demo with sound program the circulation pump is activated to d...

Page 123: ...e program sequence 3 Fault Repair 3 1 Main Switch Is On No Message in Display Cause No supply voltage Remedy 1 Check electrical connection 120VAC to appliance If hardwired check for voltage at terminal block X3 1 2 If no voltage is present at appliance check on site fuse GFI If hardwired check for proper connection at terminal block X3 1 3 Check for power to electronic If no power is present check...

Page 124: ...m closing Remedy Reset the adjustable door lock latch Cause Door seal incorrectly seated preventing the door contact switch from closing Remedy Check the door seal seating and adjust as necessary Cause Connections between the electronic module and the door contact switch are open circuited Remedy 1 Check the connection wires for continuity 2 Replace plugs and wires if necessary 3 4 Program Interru...

Page 125: ...elected During Initial Commissioning Are Not Saved Symptom After successful initial commissioning settings that have been made such as language or time of day are not saved If the appliance is switched off and on the desired settings must be made again Cause These settings are only saved after the first program is completely finished see the operating instructions Remedy Carry out initial commissi...

Page 126: ... does not close F33 see Section 080 3 22 Door lock does not open F36 see Section 080 3 23 Door lock switch defective F40 see Section 080 3 24 Electronic fault F42 see Section 080 3 25 Line frequency registration fault F47 see Section 080 3 26 Faulty electronic interface between BAE SLT F51 see Section 080 3 27 Heater pressure switch F52 see Section 080 3 28 Heater pressure switch has reset during ...

Page 127: ...nse aid will not be dispensed Cause NTC temperature sensor R30 or its connection leads open circuited Remedy 1 Check the temperature sensor and its leads for continuity At 68 F 20 C the temperature sensor resistance should be approximately 14 9kΩ 750Ω at 77 F 25 C approximately 12kΩ 600Ω guide figures only 2 Check the plug connections 3 Replace the temperature sensor if necessary See Section 050 4...

Page 128: ...her cabinet Select and start a new wash program first step should be a 30 second drain Ensure that the drain hose is held in place within the bucket or container 3 If water flows from the drain hose the dishwasher is not the cause of the blockage Blockage is in the piping and should be checked by a specialist If water does not flow from the drain hose then check the filters 1 Clean the on site dra...

Page 129: ...ter a drain step Replace if necessary See Section 050 4 16 Cause Heater relay defective Heater relay coil or contacts becomes defective during the drainage step after fault code F51 register check Remedy Replace the heater relay See Section 050 4 10 3 12 Fault Code F12 Water Intake Fault at Start of Step Symptom During the first 5 seconds of any water intake step at least 15 pulses from flow meter...

Page 130: ...ction 100 4 5 or 100 4 6 6 Check the control lead from the electronic to flow meter B3 4 7 Replace the water diverter if necessary See Section 050 4 12 Cause Flow meter electrical connection open circuited Remedy 1 Check the wires to the flow meter reed switch for continuity 2 Check the plug connections Cause WaterProof System valve filter is clogged Remedy 1 Uninstall the dishwasher and disconnec...

Page 131: ... 4 minutes the buzzer is activated for 2 minutes Background information This fault is registered when the desired number of pulses which varies depending on program has not been detected within a certain given time maximum 4 minutes If the selected program starts with a water softener flushing cycle the fault code register check is carried out earlier In the event of a fault the selected program i...

Page 132: ... the WaterProof system mounting assembly 7 Unscrew the WaterProof system from its mounting assembly 8 Remove the filter with needlenose pliers 9 Clean or replace the filter as necessary see Section 050 4 26 Cause On site shutoff valve water supply closed Remedy Open the shutoff valve Cause Water inlet valve defective Remedy Check the water inlet valve for proper operation by performing the followi...

Page 133: ...is defective by performing the following steps a Open the dishwasher door and insert the yellow bypass tool into the latching mechanism b Turn on the dishwasher and select and start a wash program c After the 30 second drain step pay attention to the lower spray arm As water enters the cabinet the circulation pump should be operating increasing the water flow pressure There should be a small strea...

Page 134: ...eck the control lead from the electronic to flow meter B3 4 5 Remove the water diverter and replace if necessary See Section 050 4 12 Cause Circulation pump winding overheated winding protection has cut out Remedy Replace the circulation pump See Section 050 4 13 Cause After a water intake step heater pressure switch B1 13 has not opened switching steps 11 12 and 21 22 This causes the anti stictio...

Page 135: ...when the water inlet valve is not activated Cause Water inlet valve defective Remedy Check the water inlet valve for proper operation may be stuck in open position a Access the water inlet valve b Start a wash program c Wrap one hand around the inlet valve during the water inlet step There should be a vibration which indicates that the valve is energized d At the end of the water inlet step the va...

Page 136: ... test routine is started See below Test routine Figure 080 8 F19 Test Routine a Measuring time for 0 26 gallons one liter b Test routine successful water intake time is extended c Test routine unsuccessful fault code F19 is registered a During the first step water intake solenoid Y63 is activated in order to let another 0 52 gallons 2 liters flow into the machine The required time is calculated on...

Page 137: ...f heater pressure switch B1 13 is activated the program is interrupted immediately the drain pump is operated and fault F19 is registered Cause Flow meter defective Remedy Replace the water diverter See Section 050 4 12 Fault F19 will be displayed if the check to test the sluggish movement of the flow meter impeller counter during the water intake is not successful 3 18 Fault Code F24 Heater Relay...

Page 138: ...heater partial wiring harness must be replaced 3 19 Fault Code F25 Target Temperature Fault Background information During the heating stage the desired temperature has not been reached within the given time minimum 75 minutes In subsequent wash blocks after this fault has been registered the heater is not activated and no rinse aid is dispensed Cause Heater defective Remedy Replace the heater See ...

Page 139: ... a zero position and interprets it incorrectly After the first or a later water intake the fault loop occurs The machine drains for 4 minutes and after the water intake synchronizes the heating relay Spray arm heating occurs up to activation of the boiling protection Remedy 1 Replace the heater relay See Section 050 4 10 2 Install a new electronic SLT See Section 100 4 5 or 100 4 6 3 21 Fault Code...

Page 140: ...upted Cause S4 and S80 closed at the same time Remedy Replace the automatic door lock latch see Section 020 4 9 3 24 Fault Code F40 Electronic Fault Symptom The dishwashing program is interrupted and the drain pump is operated Cause The electronic has a fault that cannot be repaired by the service department such as a hardware fault Remedy Replace the electronic See Section 100 4 5 or 100 4 6 3 25...

Page 141: ...See Section 100 4 5 or 100 4 6 3 27 Fault Code F51 Heater Pressure Switch Symptom The program is interrupted and the drain pump is operated Background information Start position Figure 080 10 Circuit Test Path for F51 Initial State One second after program start heater relay K1 1 is activated This enables a check as to whether the contacts on heater pressure switch B1 13 have closed on switching s...

Page 142: ...ions are clean and secure 2 Check the connection wires for continuity Cause Heater pressure switch open or short circuited Remedy 1 Ensure that the heater pressure switch is in positions 21 22 and 11 12 If not perform the following checks a Ensure that all plug connections are clean and secure b Check the connection wires for continuity c Remove the heater pressure switch Section 050 4 16 and chec...

Page 143: ...n the circulation pump Section 050 4 13 and remove any foreign objects that may be present Cause An item has tipped over and a large quantity of water is retained e g in a bowl and is then not available for the wash water circuit This reduces the pump pressure Remedy Follow the loading information given in the operating instructions 3 29 Fault Code F63 Slide Shutter Fault Symptom If this fault is ...

Page 144: ...00 4 6 b If pulses are not present first check wire connections for an open or short circuit Replace the circulation pump if necessary See Section 050 4 13 3 30 Fault Code F67 Circulation Pump Speed Too Low Symptom If this fault is registered the program is not interrupted The fault will only be indicated when the fault memory is checked in service mode Background information The check is carried ...

Page 145: ... Heater relay defective Remedy Replace the heater relay See Section 050 4 10 Cause Circulation pressure too low because circulation pump is blocked by foreign objects Remedy Remove and clean the circulation pump Section 050 4 13 and remove any foreign objects that may be present 3 33 Fault Code F70 Float Switch Fault Symptom After the float switch has switched the program is interrupted and the dr...

Page 146: ...etween the cabinet and the salt container Non return valve in the sump water running back from the drain hose 3 Check overflow float switch B8 3 for continuity and correct operation 4 Carefully dry all electrical components in the drip pan area Cause Float switch defective Remedy Replace overflow float switch B8 3 Section 050 4 19 Cause Drip pan warped after transport Remedy Remove the drip pan Be...

Page 147: ...e voltage at the wiring harness c Measure the voltage at the circulation pump 2 Carry out appropriate remedial action replacement of the electronic wiring harness or circulation pump Cause Frequency converter electronic defective Remedy Replace the circulation pump See Section 050 4 13 Cause Control electronic SLT defective Remedy Replace the control electronic See Section 100 4 5 or 100 4 6 3 36 ...

Page 148: ...t Remedy 1 Check for dirty contacts clean or replace circulation pump as necessary 2 Check for pulses during operation at ST14 on the electronic using a multimeter set for low voltage DC If there are pulses every 30 seconds then replace the electronic Section 100 4 5 or 100 4 6 If there are no pulses replace the circulation pump Section 050 4 13 Cause Electronic defective Remedy Replace the electr...

Page 149: ...the measurement path Remove blockage or replace feed pipe Section 050 4 4 if necessary Cause Turbidity sensor connection wires open circuited Remedy Check connections to electronic board and turbidity sensor B3 10 and perform a continuity check 3 40 Fault Code F91 Load Size Registration Inactive Symptom If this fault is registered the program is not interrupted The fault will only be indicated whe...

Page 150: ...Technical Information 150 G 5xxx 4 Service 4 1 Programming Mode Please see the separate programming mode guide 4 2 Service Mode Please see the separate service mode guide ...

Page 151: ...Technical Information 151 G 5xxx 100 Fascia Panel Touchtronic Navitronic Incognito ...

Page 152: ...eams up during drying Cause Condensation conduit with open capillary barrier mat no 5829110 Remedy Replace the conduit Note Since August 2005 machines have been fitted with condensation conduits featuring closed capillary barriers mat no 6208972 4 Service 4 1 Fascia Panel Removal Touchtronic Navitronic 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Open the door 4 Rem...

Page 153: ...all first install the fascia panel and screw it into position then restore the switch buttons 4 2 Fascia Panel Removal Incognito 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Remove the retaining screws Figure 100 2 Item 1 4 Take off the pushbuttons 5 Slide the fascia panel upwards ...

Page 154: ...otronic 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Remove the fascia panel See Section 100 4 1 4 Slightly bend open the clamp on the inner side of the fascia panel with a suitable screwdriver 5 Remove the control panel 4 4 On Off Switch Removal Touchtronic Novotronic 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Fascia panel removal ...

Page 155: ...il is pulled down at the bottom so that it is below the plug area 4 5 Electronic Removal Incognito 1 Uninstall the appliance 2 Disconnect the appliance from the power supply 3 Door outer panel removal Section 030 4 3 4 Fascia panel removal Section 100 4 2 5 Open the appliance door 6 Remove the 6 T20 screws securing the electronic mounting bracket assembly to the fascia panel 7 Disconnect the displ...

Page 156: ...inner panel 5 Remove the middle screw from the top of the door inner panel 6 Tilt the mounting bracket to the front Note If the dishwasher has a furniture front take care to insert a towel or similar between its top edge and the fascia to prevent scratching 7 Disconnect all plugs 8 Use a small screwdriver to press in all the locking tabs 6 securing the electronic to the mounting bracket bottom fir...

Page 157: ... the major dishwasher detergent manufacturers agreed to stop producing phosphate laden detergents by July 2010 The quantity of the active ingredient STPP sodium tripolyphosphate was reduced from nearly 35 by weight down to 0 5 by weight Why use phosphates As a detergent additive STPP is really the key ingredient Phosphates help remove food and grease keep insoluble dirt in suspension maintain prop...

Page 158: ...www appliance net 2010 states ban phosphate laden dishwasher soap 1988 http pressroom consumerreports org pressroom 2010 08 low phosphate dishwasher detergents that work html 3 G 5000 Inlet Hoses Update There is a new inlet hose available for the G 5000 dishwashers The inlet hose inlet valve assembly has been updated with a new part number 07934070 will no longer be available 07934071 or higher sh...

Page 159: ...ting channels on the power control unit frame have broken or chipped away see first photo Currently there is a repair kit available to re attach the fascia and electronic Use part number 09852170 When encountering this issue be sure to mark the bulletin number when closing the AMS order The repair kit is a metal bracket that links the electronic and fascia panel Detailed instructions are packed wi...

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