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HYB-1000 KIT

Chapter 4: Hybrid Testing

CVG-2 Convergence Module

The CVG-2 Wireless Convergence Module is an integral part of 

the hybrid battery test.  When this module is plugged into a 

vehicle’s OBD-II communications port, this module allows the 

HYB-1000 to communicate with the on-board computer via RF 

radio communications.

Connecting To A ODB-II Port

Operating a vehicle with obstructed  

foot pedals creates a hazardous driving 

condition.

For safe driving, make sure the CVG-2 module 

does not interfere with the proper operation of 

the vehicle’s foot pedals.

The CVG-2 module is designed connect with a vehicle’s ODB-II 

communications port.

ODB-II Port

This port is usually located on the drivers side of the vehicle 

underneath the dashboard.

Installed CVG-2 Module

Once a successful connection has been made the blue status 

light at the end of the module will illuminate.

Installation Problems

Depending  on  the  vehicle  being  tested,  the  location  of  the 

ODB-II port will vary.  In some cases, the CVG-2 module may 

interfere with the operation of the vehicle’s foot pedals when 

connected to the port.

CVG-2 Module Blocking Pedals

Since testing a hybrid vehicle often involves driving it, make 

sure  the  CVG-2  does  not  hinder  the  operation  of  the  foot 

pedal.  You can do this by pivoting the module using the built-

in hinge.

CVG-2 Module Rotated Up

You  can  also  use  the  included  OBD-II  extension  cable  to 

remove the module from the driver’s foot well completely.

CVG-2 With OBD-II Extension Cable

Summary of Contents for HYB-1000

Page 1: ...INSTRUCTION ManuAl May 2010 167 000199B HYB 1000 Hybrid Battery System Analyzer For testing automotive hybrid battery packs and auxiliary lead acid batteries...

Page 2: ...shield when working with or around batteries Keep hair hands and clothing as well as the analyzer cords and cables away from moving engine parts Remove any jewelry or watches before you start servici...

Page 3: ...at uses live vehicle sensor information while performing an accelerated drive test The technician can print the results to an IR printer at the end of the test The large backlit graphical screen and i...

Page 4: ...aded data card slot for DTC code definitions test data storage and software upgrades DB 9 Connector Data Card Slot Connecting The Battery Test Cable Connect the battery test cable to the HYB 1000 hand...

Page 5: ...r on and off The analyzer also turns on automatically when you connect its test leads to a battery Title Bar The Title Bar shows you the name of the current menu test tool utility or function Selectio...

Page 6: ...ighlight it Highlighting changes the icon to a white picture on a black background To confirm your selection press the appropriate soft key Option Buttons Some lists have option buttons before each it...

Page 7: ...esults in its memory until you perform another test To review or print results before you retest select a test type in the Print View Menu Menu Icon Description Displays the last Battery and System Te...

Page 8: ...before the Main Menu is displayed The user selection screen is displayed when the unit is powered up for the first time 1 The first 4 user ID s are displayed on the screen when the tester is turned o...

Page 9: ...II Port This port is usually located on the drivers side of the vehicle underneath the dashboard Installed CVG 2 Module Once a successful connection has been made the blue status light at the end of...

Page 10: ...ICLE MODEL The models displayed on this screen will vary depending on the manufacturer selected on the previous screen The HYBRID TEST menu appears on the screen Hybrid Test Menu NOTE Make sure the HY...

Page 11: ...ROW key to se lect the TROUBLE CODES icon and press the SELECT soft key Hybrid Tests Menu The TROUBLE CODES menu appears on the screen 2 Using the ARROW keys highlight the CLEAR TROUBLE CODES icon and...

Page 12: ...e of temperature change across all the blocks within the pack The drive test requires the vehicle to repeatedly accelerate and decelerate until sufficient data has been collected The testing process w...

Page 13: ...n AVG BLK 77 0S Average conductance per block measured in Siemens AVG BLK 100 Average State Of Health per block AVG BLK 13 60V Average voltage per block BLK 8 Percentage of conductance change from the...

Page 14: ...properly install lead terminal adapt ers or using adapters that are dirty or worn may cause false test results To avoid damage never use a wrench to tighten the adapters more than turn At the start o...

Page 15: ...g Amps 3 MCA Marine Cranking Amps 4 JIS Japanese Industrial Standard 5 DIN Deutsch Industry Norm 6 SAE Society of Automotive Engineers 7 IEC International Electrotechnical Commission 8 EN European Nor...

Page 16: ...harge the battery before retesting may cause false readings If CHARGE RETEST appears again after you fully charge the battery replace the battery REPLACE BATTERY A REPLACE BATTERY result may also mean...

Page 17: ...o find the source of the noise fully charge the battery and retest If the message appears after recharging test the battery out of the vehicle Disconnect the battery cables and retest Unstable Battery...

Page 18: ...ther and the pack requires servicing HYBRID BATTERY PACK REQUIRES SERVICE PACK CONDUCTANCE LOW AND OUT OF BALANCE The HYB 1000 tester has determined hybrid battery pack state of health is low and the...

Page 19: ...TOTALS displays the total tests performed by User ID four IDs per screen User Totals Screen Totals by Decision The first screen displays the number of battery tests by decision The second screen displ...

Page 20: ...utility described in this section is listed in order by its icon title If you use the alphanumeric keypad to enter the number preceding the option button no additional keypress is needed to save or c...

Page 21: ...ntinue 3 To clear the default characters press the LEFT ARROW key To add a space move the cursor forward by pressing the RIGHT ARROW key ENTER USER ID USER01 4 Insert a character by pressing the alpha...

Page 22: ...D OPTIONS utility allows you to adjust the contrast of the text on the display and the backlight time Contrast Level The contrast level is 0 lightest to 10 darkest To change it 1 Press the UP or DOWN...

Page 23: ...with a maxi mum of 17 characters per line To create and edit a coupon see the procedure under Shop in this chapter for using the keypad to enter and backspace over characters Use the template to plan...

Page 24: ...rts on the top of the an alyzer and on the printer below the MODE button should be pointed directly at each other The maximum distance for reliable transmission between the ports is 17 in 45 cm To rea...

Page 25: ...isplay a warning message when the batteries need replacing Full Powered by test battery Decreasing Low Replacing the HYB 1000 Batteries 1 Turn the HYB 1000 face down 2 Remove the screw 3 Press gently...

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