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HYB-1000 KIT

Battery Test Results

The  HYB-1000  displays  the  complete  results  on  multiple 

screens.  The  HYB-1000  generates  a  test  code  for  REPLACE 

decisions. To view the code, press the UP (

) or DOWN (

ARROW key.
To  send  the  results  to  the  IR  printer,  align  the  analyzer’s  IR 

transmitter  with  the  printer’s  receiver,  and  press  the  PRINT 

soft key. To return to the Main Menu, press the END soft key.

Battery 

decision

Measured 

voltage

Selected 

rating

Battery 

temperature

Measured 

CCA 

RESUlTS Screen 1

Battery state-

of-health

RESUlTS Screen 2

Battery state-

of-charge

RESUlTS Screen 3

Battery Decision

Recommended Action

GOOD BATTERY Return the battery to service.

GOOD–

RECHARGE

Fully charge the battery and return it to 

service.

CHARGE & 

RETEST

Press the 

UP

 (

) or 

DOWN

 (

ARROW

 key to view the estimated 

charging time.  Fully charge the battery 

using a Midtronics Diagnostic Charger 

and retest.

Failure to fully charge the battery 

before retesting may cause false 

readings. 

If CHARGE & RETEST 

appears again after you fully charge the 

battery, replace the battery.

REPLACE 

BATTERY

A REPLACE BATTERY result may also 

mean a poor connection between the 

battery and the vehicle. If you tested 

the battery using the SYSTEM Test, 

disconnect the battery cables and retest 

the battery again using the BATTERY 

TEST before replacing it.

BAD CELL–

REPLACE

Replace the battery.

WARNING:

 

Do not charge the battery. 

Charging a battery with one or more 

bad cells could cause an explosion 

and serious harm to the user.

aux Battery Test Results

NOTES: 

If the HYB-1000 displays 24 VOLT BATTERY after the Auto

-

motive System Test, you are attempting to test in-vehicle 

both batteries in a 24-volt system. Disconnect the batter

-

ies and test them individually.
When testing at REMOTE POSTS, the HYB-1000 may need 

to verify a possible REPLACE result. It will give you the op

-

tion of retesting at the battery posts.
When testing at SIDE POSTS, the HYB-1000 may find that 

the data is inconclusive and ask you to test with side post 

adapters.

Summary of Contents for HYB-1000

Page 1: ...INSTRUCTION ManuAl May 2010 167 000199B HYB 1000 Hybrid Battery System Analyzer For testing automotive hybrid battery packs and auxiliary lead acid batteries...

Page 2: ...shield when working with or around batteries Keep hair hands and clothing as well as the analyzer cords and cables away from moving engine parts Remove any jewelry or watches before you start servici...

Page 3: ...at uses live vehicle sensor information while performing an accelerated drive test The technician can print the results to an IR printer at the end of the test The large backlit graphical screen and i...

Page 4: ...aded data card slot for DTC code definitions test data storage and software upgrades DB 9 Connector Data Card Slot Connecting The Battery Test Cable Connect the battery test cable to the HYB 1000 hand...

Page 5: ...r on and off The analyzer also turns on automatically when you connect its test leads to a battery Title Bar The Title Bar shows you the name of the current menu test tool utility or function Selectio...

Page 6: ...ighlight it Highlighting changes the icon to a white picture on a black background To confirm your selection press the appropriate soft key Option Buttons Some lists have option buttons before each it...

Page 7: ...esults in its memory until you perform another test To review or print results before you retest select a test type in the Print View Menu Menu Icon Description Displays the last Battery and System Te...

Page 8: ...before the Main Menu is displayed The user selection screen is displayed when the unit is powered up for the first time 1 The first 4 user ID s are displayed on the screen when the tester is turned o...

Page 9: ...II Port This port is usually located on the drivers side of the vehicle underneath the dashboard Installed CVG 2 Module Once a successful connection has been made the blue status light at the end of...

Page 10: ...ICLE MODEL The models displayed on this screen will vary depending on the manufacturer selected on the previous screen The HYBRID TEST menu appears on the screen Hybrid Test Menu NOTE Make sure the HY...

Page 11: ...ROW key to se lect the TROUBLE CODES icon and press the SELECT soft key Hybrid Tests Menu The TROUBLE CODES menu appears on the screen 2 Using the ARROW keys highlight the CLEAR TROUBLE CODES icon and...

Page 12: ...e of temperature change across all the blocks within the pack The drive test requires the vehicle to repeatedly accelerate and decelerate until sufficient data has been collected The testing process w...

Page 13: ...n AVG BLK 77 0S Average conductance per block measured in Siemens AVG BLK 100 Average State Of Health per block AVG BLK 13 60V Average voltage per block BLK 8 Percentage of conductance change from the...

Page 14: ...properly install lead terminal adapt ers or using adapters that are dirty or worn may cause false test results To avoid damage never use a wrench to tighten the adapters more than turn At the start o...

Page 15: ...g Amps 3 MCA Marine Cranking Amps 4 JIS Japanese Industrial Standard 5 DIN Deutsch Industry Norm 6 SAE Society of Automotive Engineers 7 IEC International Electrotechnical Commission 8 EN European Nor...

Page 16: ...harge the battery before retesting may cause false readings If CHARGE RETEST appears again after you fully charge the battery replace the battery REPLACE BATTERY A REPLACE BATTERY result may also mean...

Page 17: ...o find the source of the noise fully charge the battery and retest If the message appears after recharging test the battery out of the vehicle Disconnect the battery cables and retest Unstable Battery...

Page 18: ...ther and the pack requires servicing HYBRID BATTERY PACK REQUIRES SERVICE PACK CONDUCTANCE LOW AND OUT OF BALANCE The HYB 1000 tester has determined hybrid battery pack state of health is low and the...

Page 19: ...TOTALS displays the total tests performed by User ID four IDs per screen User Totals Screen Totals by Decision The first screen displays the number of battery tests by decision The second screen displ...

Page 20: ...utility described in this section is listed in order by its icon title If you use the alphanumeric keypad to enter the number preceding the option button no additional keypress is needed to save or c...

Page 21: ...ntinue 3 To clear the default characters press the LEFT ARROW key To add a space move the cursor forward by pressing the RIGHT ARROW key ENTER USER ID USER01 4 Insert a character by pressing the alpha...

Page 22: ...D OPTIONS utility allows you to adjust the contrast of the text on the display and the backlight time Contrast Level The contrast level is 0 lightest to 10 darkest To change it 1 Press the UP or DOWN...

Page 23: ...with a maxi mum of 17 characters per line To create and edit a coupon see the procedure under Shop in this chapter for using the keypad to enter and backspace over characters Use the template to plan...

Page 24: ...rts on the top of the an alyzer and on the printer below the MODE button should be pointed directly at each other The maximum distance for reliable transmission between the ports is 17 in 45 cm To rea...

Page 25: ...isplay a warning message when the batteries need replacing Full Powered by test battery Decreasing Low Replacing the HYB 1000 Batteries 1 Turn the HYB 1000 face down 2 Remove the screw 3 Press gently...

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