Midtronics HYB-1000 Instruction Manual Download

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INSTRUCTION MaNUal

May 2010

167-000199B

HYB-1000

Hybrid Battery

System analyzer

For testing automotive hybrid battery packs

and auxiliary lead-acid batteries

Summary of Contents for HYB-1000

Page 1: ...INSTRUCTION ManuAl May 2010 167 000199B HYB 1000 Hybrid Battery System Analyzer For testing automotive hybrid battery packs and auxiliary lead acid batteries...

Page 2: ...shield when working with or around batteries Keep hair hands and clothing as well as the analyzer cords and cables away from moving engine parts Remove any jewelry or watches before you start servici...

Page 3: ...at uses live vehicle sensor information while performing an accelerated drive test The technician can print the results to an IR printer at the end of the test The large backlit graphical screen and i...

Page 4: ...aded data card slot for DTC code definitions test data storage and software upgrades DB 9 Connector Data Card Slot Connecting The Battery Test Cable Connect the battery test cable to the HYB 1000 hand...

Page 5: ...r on and off The analyzer also turns on automatically when you connect its test leads to a battery Title Bar The Title Bar shows you the name of the current menu test tool utility or function Selectio...

Page 6: ...ighlight it Highlighting changes the icon to a white picture on a black background To confirm your selection press the appropriate soft key Option Buttons Some lists have option buttons before each it...

Page 7: ...esults in its memory until you perform another test To review or print results before you retest select a test type in the Print View Menu Menu Icon Description Displays the last Battery and System Te...

Page 8: ...before the Main Menu is displayed The user selection screen is displayed when the unit is powered up for the first time 1 The first 4 user ID s are displayed on the screen when the tester is turned o...

Page 9: ...II Port This port is usually located on the drivers side of the vehicle underneath the dashboard Installed CVG 2 Module Once a successful connection has been made the blue status light at the end of...

Page 10: ...ICLE MODEL The models displayed on this screen will vary depending on the manufacturer selected on the previous screen The HYBRID TEST menu appears on the screen Hybrid Test Menu NOTE Make sure the HY...

Page 11: ...ROW key to se lect the TROUBLE CODES icon and press the SELECT soft key Hybrid Tests Menu The TROUBLE CODES menu appears on the screen 2 Using the ARROW keys highlight the CLEAR TROUBLE CODES icon and...

Page 12: ...e of temperature change across all the blocks within the pack The drive test requires the vehicle to repeatedly accelerate and decelerate until sufficient data has been collected The testing process w...

Page 13: ...n AVG BLK 77 0S Average conductance per block measured in Siemens AVG BLK 100 Average State Of Health per block AVG BLK 13 60V Average voltage per block BLK 8 Percentage of conductance change from the...

Page 14: ...properly install lead terminal adapt ers or using adapters that are dirty or worn may cause false test results To avoid damage never use a wrench to tighten the adapters more than turn At the start o...

Page 15: ...g Amps 3 MCA Marine Cranking Amps 4 JIS Japanese Industrial Standard 5 DIN Deutsch Industry Norm 6 SAE Society of Automotive Engineers 7 IEC International Electrotechnical Commission 8 EN European Nor...

Page 16: ...harge the battery before retesting may cause false readings If CHARGE RETEST appears again after you fully charge the battery replace the battery REPLACE BATTERY A REPLACE BATTERY result may also mean...

Page 17: ...o find the source of the noise fully charge the battery and retest If the message appears after recharging test the battery out of the vehicle Disconnect the battery cables and retest Unstable Battery...

Page 18: ...ther and the pack requires servicing HYBRID BATTERY PACK REQUIRES SERVICE PACK CONDUCTANCE LOW AND OUT OF BALANCE The HYB 1000 tester has determined hybrid battery pack state of health is low and the...

Page 19: ...TOTALS displays the total tests performed by User ID four IDs per screen User Totals Screen Totals by Decision The first screen displays the number of battery tests by decision The second screen displ...

Page 20: ...utility described in this section is listed in order by its icon title If you use the alphanumeric keypad to enter the number preceding the option button no additional keypress is needed to save or c...

Page 21: ...ntinue 3 To clear the default characters press the LEFT ARROW key To add a space move the cursor forward by pressing the RIGHT ARROW key ENTER USER ID USER01 4 Insert a character by pressing the alpha...

Page 22: ...D OPTIONS utility allows you to adjust the contrast of the text on the display and the backlight time Contrast Level The contrast level is 0 lightest to 10 darkest To change it 1 Press the UP or DOWN...

Page 23: ...with a maxi mum of 17 characters per line To create and edit a coupon see the procedure under Shop in this chapter for using the keypad to enter and backspace over characters Use the template to plan...

Page 24: ...rts on the top of the an alyzer and on the printer below the MODE button should be pointed directly at each other The maximum distance for reliable transmission between the ports is 17 in 45 cm To rea...

Page 25: ...isplay a warning message when the batteries need replacing Full Powered by test battery Decreasing Low Replacing the HYB 1000 Batteries 1 Turn the HYB 1000 face down 2 Remove the screw 3 Press gently...