micro-trak DUAL CONTROL MT-3405D Reference Manual Download Page 66

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WIDTH

CAL

FLOW

CAL

MIN

FLOW

ADJUST

RATE

TARGET

RATE

SPEED

CAL

INLINE

BYPASS

TEST

SPEED

VOLUME /

MINUTE

DISTANCE

AREA /

HOUR

VOLUME

(1) (2) (3)

RATE

SPEED

AREA

(1) (2) (3)

OFF

CONTROLLER 1 B O O M S

OFF

CAL

CONT

SEL

RESET

CONTROLLER 1

APPLICATION RATE 2

TANK

___

CONTROLLER 2

APPLICATION RATE 1

AUTO

MAN

OFF

AUTO

MAN

MASTER

HOLD

MANAUTO

CAL

HOLD

This procedure is used to verify the speed/distance calibration.

In order to achieve accurate measurements, each step in this

fine tuning procedure should be performed as precisely as

possible.

CAUTION: Do not perform this procedure with the nurse

tank connected to the system.

PREPARATION

•

Once the system is fully installed and calibrated, se lect a

straight tract of ground that is similar to your ac tu al field

conditions and as level as pos si ble.

NOTE: Us ing a course with a different ground sur face,

such as a hard-surface road, will re sult in dif fer ent

read ings than exact field con di tions.

• Measure a distance of 1000 feet (500 meters). Clear ly

mark the beginning and end points with flags or some-

thing highly visible to the operator.

PROCEDURE

1. With the console turned ON, place the Controller 1

switch in the MASTER HOLD position. The HOLD icon

will be displayed. Turn the rotary dial to the “DISTANCE”

position. Be sure the display shows 0. If not, reset the

distance counter by pressing and holding “RESET” until

the display returns to 0 (approximately one second).

The word CLEAr will be displayed when reset is pressed.

Make sure all Ch1 boom switches are OFF. Make sure

Ch2 switch is set to OFF.

2. You are now ready to drive the measured course. Pick a

location on the vehicle to use as a marker for starting and

stopping the distance counting function (door handle,

mirror, step, etc.). You should begin driving the course

well ahead of the starting flag and drive past the ending

flag, using the Auto/Man/Master Hold switch to start and

stop the counting function. It is not recommended to

start from a dead stop at the starting flag and stop at the

ending flag.

3. Place the Ch1 switch in MAN (or AUTO) when the

marker on the vehicle passes the starting flag to activate

the distance counting function. The console display

numbers will increase, adding to the distance total as

you drive. Drive the pre-measured course and place the

Controller 1 switch in the MASTER HOLD position, when

the marker on the vehicle passes the ending flag, to

stop the distance counting function. The console display

should read “HOLD”.

See Illustration to the right.

Stop

the vehicle in a level and safe area and continue with this

procedure.

4. With the rotary dial still at DISTANCE (SPEED CAL), press

and hold the “CAL” key for one second. Once the con-

sole is in “CAL,” CAL and the speed calibration value

will be displayed. Momentarily press CAL and the word

CAL will begin to flash and the distance travelled will be

displayed.

See Illustration below.

5. When the display shows distance (“CAL” is flashing),

ver i fy wheth er the number displayed is the ex act

dis tance you drove (with in +/- 1 - 2 %). If not, press the

“+” or “-” key to ad just the fig ure to match the dis tance

you ac tu al ly drove. If the display reads too high, use the

“-” key to lower the dis played value. If the display reads

too low, use the “+” key to raise the displayed value.

6. When the number shown on the display match es

(as close ly as possible)

the ac tu al dis tance driv en, you

have ar rived at the cor rect cal i bra tion val ue. If you

can not adjust the displayed distance to exactly match

the actual dis tance driven, adjust the figure as close

as possible to the actual distance. You may check the

calibration number by momentarily pressing CAL. The

word CAL and the SPEED CAL number will appear. Exit

“CAL” by pressing “CAL” for one second.

The speed sen sor is now calibrated. To verify proper

calibration, repeat the procedure a sec ond time. Write

down the new speed calibration number and keep it in a

safe place. If the cal i bra tion values are ever accidentally

changed, you can simply re-en ter this num ber.

WIDTH

CAL

FLOW

CAL

MIN

FLOW

ADJUST

RATE

TARGET

RATE

SPEED

CAL

INLINE

BYPASS

TEST

SPEED

VOLUME /

MINUTE

DISTANCE

AREA /

HOUR

VOLUME

(1) (2) (3)

RATE

SPEED

AREA

(1) (2) (3)

OFF

CONTROLLER 1 B O O M S

OFF

CAL

CONT

SEL

RESET

CONTROLLER 1

APPLICATION RATE 2

TANK

___

CONTROLLER 2

APPLICATION RATE 1

AUTO

MAN

OFF

AUTO

MAN

MASTER

HOLD

MANAUTO

CAL HOLD

Driving the Pre-measured Course

“Fine Tuning” Speed/Distance Calibration Value

Appendix F

(cont)

MT-3405D - NH3 Specific

(cont)

Fine Tuning Speed/Distance Calibration Val ue NH3 Systems

Summary of Contents for DUAL CONTROL MT-3405D

Page 1: ...REFERENCE MANUAL DUAL CONTROL AUTOMATIC RATE CONTROLLER MT 3405D ...

Page 2: ...with this manual and the actual components before beginning Following the procedures described in this manual will ensure proper per for mance and help avoid problems or questions once you are in the field This manual is written for the MT 3405D Model MT 34D 05 which may be used for either English or Metric mea sure ment Please read the manual carefully and follow the instructions as they apply to...

Page 3: ...s of form arising out of the transactions under this agreement may be brought by the Buyer more than one 1 year after the cause of action has occurred Seller agrees to extend the term of the foregoing warranty period should the Buyer return completed warranty registration information with dated proof of purchase to the Seller within one 1 year from the original date of purchase All conditions and ...

Page 4: ...ctric Relief Valve Ch1 Only 23 Boom Connections 23 Care and Maintenance of your MT 3405D 23 Console Functions 24 25 Calibration 26 30 English Metric Selection 26 Entering Calibration Values 27 29 Ch1 Ch2 Cal Selection 27 Calibration Factors Flow Cal Min Flow Target Rate Width Inline Bypass 27 28 Determining the Speed Cal 29 Radar or GPS Speed Sensor Calibration 29 Drive Shaft Speed Sensor Calibrat...

Page 5: ...ed sensor mounting installation 48 50 Appendix B Fine Tuning Speed Distance Calibration Value 51 Appendix C Fine Tuning Flowmeter Calibration Value 52 Appendix D Flowmeter Assembly 53 Appendix E EPD for MT 3405D 54 55 Appendix F MT 3405D NH3 Specific 56 71 Appendix G Various Ball Valve Configurations 72 Appendix H Radar Adapter Cables 73 Appendix I Conversion Chart 74 75 Appendix J Replacement Par...

Page 6: ...iate interface kit 6 WIDTH CAL FLOW CAL MIN FLOW ADJUST RATE TARGET RATE SPEED CAL INLINE BYPASS TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 ON OFF 1 2 3 4 5 CONTROLLER 1 BOOMS ON OFF CAL CONT SEL RESET CONTROLLER 1 APPLICATION RATE 2 TANK ___ CONTROLLER 2 APPLICATION RATE 1 AUTO MAN OFF AUTO MAN MASTER HOLD MANAUTO Lighted LED indicates source of data shown in D...

Page 7: ... Boom Sections 5 Boom Sections and 5 Boom Valves 7 ON OFF 1 2 3 4 5 CONTROLLER 1 BOOMS APPLICATION RATE 1 AUTO MAN MASTER HOLD In INJection mode both systems share the Controller 1 boom section switches Both loops use the status of boom section switches 1 through 5 to control their respective application rates per the active width Typical application the chemical in controller 2 is injected into C...

Page 8: ...th is determined by Controller 1 Boom Switches Master Hold toggle switch turns both Controllers off all boom sections and both display Hold Setting Ch1 auxiliary switch OFF turns all Ch1 boom sections off while the Ch2 sections remain active Setting Ch2 Auto Man Off switch OFF turns all Ch2 booms section off while the Ch1 sections remain active Controller 1 5 Boom Sections Controller 2 5 Boom Sect...

Page 9: ...om Cable Kit P N 14318 3 3 pin M P Speed Adapter Cable P N 14324 Branch Cable for NH3 System P N 13273 INCLUDED IN NH3 KITS 10 Flow Servo Pressure Hold Relief Harness P N 14320 Console Mount Kit P N 13774 Control Loop 2 Harness Options for Liquid Granular or NH3 OPTIONAL Remote Speed Cable Liquid Granular NH3 18 Loop 2 Remote Speed Cable P N 17165 Branch Cable Kit for Liquid or Granular System P N...

Page 10: ...SS Flowmeter P N 10131 Kit P N 01504 5 Hall effect Flow Sensor Cable with threaded sensor comes with Flowmeter Kit P N 13096 Run Hold Adapter Bulkhead P N 14793 Flowmeter Kits Available Electric Motor Driver EPD P N 14692 Astro 5 GPS Speed Sensor P N 01425 Component Parts Cont Optional Equipment F Hardware Bag P N 13251 D Speed Sensor Mounting Bracket P N 10013 A 5 Hall effect Speed Flow Sensor Ca...

Page 11: ...FLOWMETER FLOWMETER SECTIONS 1 5 CONTROL SERVO REMOTE RUN HOLD P N 13096 P N 13096 P N 17436 FUSE HOLDER AND TERMINALS INSTALLED BY USER GND 12 VDC Channel 1 Channel 2 SPEED MT 3405D System Layout with Liquid Branch on Loop 2 11 Channel 1 Standard Liquid Harness Channel 2 Ch2 Liquid branch Harness ...

Page 12: ...DIVIDUAL HEAT SHRINK 5 20 BRN 20 RED 20 ORG 20 YEL 20 GRN A B C A B C 3 PIN W P 150 SHROUD 3 PIN M P 150 TOWER LOOP 1 FLOW LOOP 1 SERVO MT 3405D DUAL CONTROLLER A B C A B C 3 PIN M P 150 SHROUD 3 PIN M P 150 TOWER 18 GA RED 18 GA WHT 18 GA BLK 36 IN P N 14324 A B C 3 PIN M P 150 TOWER SPEED A B C D E F G H J K 20 GA BRN 20 GA RED 20 GA ORG 20 GA YEL 20 GA GRN 20 GA BLU 20 GA VIO 20 GA GRY 20 GA WH...

Page 13: ...iquid Harness Channel 2 Standard NH3 Harness B O O M 5 B O O M 4 B O O M 3 B O O M 2 B O O M 1 G N D 12 VDC GND FUSE HOLDER AND TERMINALS INSTALLED BY USER SPEED 10 PIN EXT CABLE R E M O T E S P E E D A C C E S S P N 13273 NORMALLY PRE INSTALLED ON NH3 PLUMBING PANEL ...

Page 14: ...WHT 20 GA BLK P N 14320 120 IN RESERVED RESERVED REMOTE HOLD RELIEF RESERVED INDIVIDUAL HEAT SHRINK 5 HEAT SHRINK 20 BLK 20 WHT 20 GRY 20 VIO 20 BLU 20 BRN 20 RED 20 ORG 20 YEL 20 GRN A B C 3 PIN M P 150 TOWER 3 PIN W P SHROUD LOOP 1 FLOW LOOP 1 SERVO A B C A B C A B C A B C 18 GA RED 18 GA WHT 18 GA BLK 3 PIN M P 150 TOWER P N 14324 36 IN 3 PIN M P 150 SHROUD 3 PIN M P 150 TOWER A B C D E F G H J...

Page 15: ... SENSOR FLOWMETER ITEMS NOT INCLUDED WITH SYSTEM AGITATION VALVE TANK SHUT OFF VALVE STRAINER THROTTLE VALVE SERVO VALVE BOOM 5 RED GND BLACK GND BLACK GND BLACK BOOM 1 YELLOW GND BLACK BOOM 2 BROWN 1 BOOM 3 GRAY 2 3 5 4 BOOM 4 BLACK PUMP Ch1 and Ch2 can be independently set for either INLINE or BYPASS configuration See Calibration Section ...

Page 16: ...OOM 1 YELLOW BOOM 2 BROWN FLOWMETER SERVO VALVE ITEMS NOT INCLUDED WITH SYSTEM STRAINER TANK SHUT OFF VALVE SPEED SENSOR AGITATION VALVE PUMP GND BLACK GND BLACK GND BLACK GND BLACK 3 4 5 2 1 BOOM 5 RED BOOM 4 BLACK BOOM 3 GRAY Ch1 and Ch2 can be independently set for either INLINE or BYPASS configuration See Calibration Section ...

Page 17: ...ct to the mating connector on the console Connect the blue chassis ground wire to a good frame ground See Il lus tra tion to the right Make sure there is good metal to metal contact Route the power cable from the console to the battery Cut off excess length In routing cable to battery avoid ar eas where the ca ble may be subjected to abra sion or ex ces sive heat Install the in line fuse provided ...

Page 18: ...n wheel on tractor vehicle or implement This is less susceptible to errors resulting from wheel slip Locate the following parts Speed sensor cable Green body Mounting L bracket Magnets Cable ties 2 Tractor vehicle or planter drive shaft This type of mounting is recommended for trucks four wheel drive tractors or other equipment that has poor or no access to a non driven wheel See Appendix A for ma...

Page 19: ...d flow sensors However the Run hold sensor has a GRAY tie near the 3 pin connector the sensor body is BLACK and it always connects to the main harness lead with the GRAY tie See MT 3405D Wiring Diagrams on pages 12 and 14 See Appendix L for required adapter if using the remote speed connection on the Ch2 harness SENSOR IDENTIFICATION CHART SENSOR SENSOR BODY COLOR MAIN HARNESS TIE COLOR Speed Gree...

Page 20: ...Ch1 and Ch2 go into Hold acts the same as throwing the MASTER HOLD switch The right hand displays show rHold to indicate the remote hold condition 20 APPLICATION RATE 2 APPLICATION RATE 1 AUTO MAN OFF AUTO MAN MASTER HOLD Installation cont Remote Run Hold Ch1 only This could be done nearer the console by connecting one switch terminal to ground and the other switch terminal to the gray wire on the...

Page 21: ...e Clamp NPT Male Fitting Not Supplied L Bracket Hose Clamps FLOWMETER Sensor Green Body Lock Nut Hose Clamp A B C C B A Flow Sensor Cable Connector Main Harness Flow Connector Green Tie The flowmeter must be installed in the main line after any strainers return lines or valves Securely mount flowmeter in an area away from intense vibration A vertical installation with flow entering the bottom is p...

Page 22: ...on line Slow response time and marginal operation may result The return line should tee from the main line just after the throttling valve See Illustration to the right The throttling valve is used to limit the output set maximum output of the pump to the flowmeter and servo valve The throttling valve is adjusted to put the servo valve in its optimal operating range Please refer to Pre Field Syste...

Page 23: ...r FM750 GFN should not exceed 150 PSI 1034 kpa Do not expose the flowmeter to liquid temperatures exceeding 130 degrees F 55 degrees C Some chemicals may damage the Noryl turbine or the nylon body of the flowmeter If you are in doubt contact the chemical manufacturer The relief valve is used to dump pressure when your boom valvesareturnedoff Wheneveralltheboomcontrolswitches are turned off or when...

Page 24: ...our WIDTHCAL Usedincalibrationmodeto enter the working width of your sprayer booms or other equipment SPEED Displays ground speed in miles per hour kilometers per hour SPEED CAL Used in calibration mode to enter the speed calibration number in inches cm per pulse INLINE BYPASS For establishing servo polarity If servo is in the main spray line select Inline If servo is installed in a return line se...

Page 25: ... respective boom shut off valve should be off All Ch1 booms valves are OFF when MASTER HOLD or remote Hold is selected The Ch1 boom valves are also automatically turned off if in AUTO while speed is zero NOTE If all the Ch1 boom switches are OFF switches down all boom valve outputs are also shut off but the counters distance area volume still continue to count AUTO MAN OFF Ch2 Selecting either the...

Page 26: ...e you must enter and exit cal i bra tion Press and hold the CAL key until CAL icon appears on the display The con sole is now in cal i bra tion and Metric mode is selected Exit CAL by pressing and holding the CAL key until CAL disappears from the display ap prox i mate ly 1 second NOTE You must exit CAL to lock in Metric units ENGLISH You must be in HOLD or have all booms OFF to enter Cal To activ...

Page 27: ...MAN OFF AUTO MAN MASTER HOLD CAL HOLD 1 27 The illustration shows a WIDTH CAL value of 240 which is the default for Loop1 boom section 1 Denoted by the 1 icon in the lower right display Calibration cont Entering Calibration Values cont MIN FLOW The pur pose of this calibration value is to prevent the system from applying below the recommended minimum rate for the nozzles The minimum flow rate in g...

Page 28: ...meters for the Ch2 single boom section NOTE If you are using either INJection or PARallel mode See Spec Cal the display will show none Instead Ch2 will use the same swath booms turned on as Ch1 and will adjust the flow rate as the Ch1 boom switches are turned on and off WIDTH CAL AREA 1 2 3 Calibration cont Entering Calibration Values cont INLINE BYPASS The display will show Inline or Bypass Use t...

Page 29: ... SPEED CAL number see Appendix B on page 51 SPEED CAL DISTANCE WIDTH CAL FLOW CAL MIN FLOW ADJUST RATE TARGET RATE SPEED CAL INLINE BYPASS TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 ON OFF 1 2 3 4 5 CONTROLLER 1 BOOMS ON OFF CAL CONT SEL RESET CONTROLLER1 APPLICATION RATE 2 TANK ___ CONTROLLER2 APPLICATION RATE 1 AUTO MAN OFF AUTO MAN MASTER HOLD MANAUTO CAL HOL...

Page 30: ... 3 Area Application Rate 240 inches 6 000 meters SPEED CAL Distance Area Application Rate Area Hour 1 750 inches 4 44 centimeters INLINE BYPASS Application Rate Bypass Bypass TEST SPEED None 0 0 0 0 Calibration cont Factory Loaded Calibration Values Channel 1 Calibration Factor Measurements Affected Default Values English Metric TARGET RATE Application Rate in Auto 10 0 Gallons Acre 100 0 liters h...

Page 31: ... operation NOTE you must exit Special Calibration to save changes Special Cal Fill Tank Size Units and Valve Voltage Material Valve Response Speed Tank Set Point Auto Shutoff On Off Auto Delay Time WIDTH CAL FLOW CAL MIN FLOW ADJUST RATE TARGET RATE SPEED CAL INLINE BYPASS TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 CAL CONT SEL RESET TANK ___ HOLD Ch2 Operating ...

Page 32: ...ow lit and the SPEC message has moved to the Application Rate 2 window IMPORTANT Controller2 Special Cal parameters are identical to the Controller1 parameters EXCEPT in the 1 o clock position WIDTH CAL FLOW CAL MIN FLOW ADJUST RATE TARGET RATE SPEED CAL INLINE BYPASS TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 ON OFF 1 2 3 4 5 CONTROLLER 1 BOOMS ON OFF CAL CONT ...

Page 33: ...otals will be displayed in pounds kg anhydrous ammonia NH3 NOTE IfNH3isselected seeAppendixFforNH3 specific instructions INLINE BYPASS AREA HOUR 33 VALVE RESPONSE SPEED Allows adjustment of response to tune the system for use with very fast or slow valves For example if using a ball valve that takes several seconds to open or close in manual mode and the system responds sluggishly use the button t...

Page 34: ...lve Ch1 in MASTER HOLD If the console is in MASTER HOLD or if remote Hold signal is active all boom output valves are shut off for both channels The counters distance area volume for both Ch1 and Ch1 stop counting WIDTH CAL FLOW CAL MIN FLOW ADJUST RATE TARGET RATE SPEED CAL INLINE BYPASS TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 ON OFF 1 2 3 4 5 CONTROLLER 1 B...

Page 35: ...tank counter can still be used but the counter must be manually adjusted when filled by pressing and holding the button until the desired value is reached Operation cont Automatic Operation Ch1 Ch2 Turn rotary dial to display desired readout WIDTH CAL FLOW CAL MIN FLOW ADJUST RATE TARGET RATE SPEED CAL INLINE BYPASS TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 ON ...

Page 36: ...st reset to zero This counter does not accumulate when the console is in HOLD This counter may be reset to zero independent of other system counters AREA HOUR Rate of coverage in acres hour hectare hour SPEED Ground speed in miles kilometers per hour IMPORTANT all booms automatically shut off if system is in HOLD or if in AUTO with NO SPEED After the RESET button has been held for 1 second the CLE...

Page 37: ...that the selected pair of counters has been cleared Both channels have 3 counters use the CONT SEL button to choose either the Controller 1 counters or the Controller 2 counters as indicated by the LED 37 WIDTH CAL FLOW CAL MIN FLOW ADJUST RATE TARGET RATE SPEED CAL INLINE BYPASS TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 ON OFF 1 2 3 4 5 CONTROLLER 1 BOOMS ON O...

Page 38: ...ntrol valve NOTE Assumeservoisplumbedinabypassline Maximum bypass allowed minimum flow output to booms NOTE must increase and decrease output If opposite check Inline Bypass setting on page 28 CAN T GET THERE If you can t get to the desired ap pli ca tion rate you may need different nozzles pump or you may need to make modifications to your plumbing configuration Please refer to Trou ble shoot ing...

Page 39: ...red application rate Now is a good time to confirm that GPA GPM MPH WIDTH and PSI all coincide with the nozzle man u fac tur er s charts PSI may be slightly higher than indicated by the charts due to pressure drop across the solenoid valves nozzle diaphragm check valves nozzle screens etc ENTER MINIMUM APPLICATION TEST SPEED INTO CON SOLE Turn rotary switch to TEST SPEED position Use the square or...

Page 40: ...ton for one second Check to make sure TANK set point is properly calibrated The Warn LED next to each of the right hand displays flashes when the Rate error is over 10 or Volume Minute is below the Minimum or Tank is less than Tank Set Point The data display LED under the rotary knob is on steady when in CAL mode or SPECIAL CAL mode or Test Speed Special Calibration mode is active First appears on...

Page 41: ...heck to see that a FLOW CAL number has been entered Also check cable for breaks or incomplete connection If the flowmeter is new or has not been used for a long period of time the turbine may be sticky Flushing the system out with water should make the turbine spin freely Flow rate may be too low to register a reading or foreign material may be lodged in the flowmeter BOOMS SHUT OFF If you are in ...

Page 42: ...et should result in a very high resistance infinite Troubleshooting cont Checking Individual Components 42 MAGNETIC HALL EFFECT SPEED AND FLOW SENSORS Caution Improper connection or voltage could damage the Hall effect sensor The Hall effect sen sor works similar to a reed switch but re quires pow er in order to func tion Also this par tic u lar type of Hall effect sen sor re quires al ter nat ing...

Page 43: ...position and turn at least one boom switch to ON Using a voltmeter or simple test light check from a good frame ground to each of the servo wires on the main harness connector You should get 0 volts on each wire Holding the button should cause one wire to pulse toward 12 volts light will pulse Holding the button should cause the other wire to pulse toward 12 volts light will pulse SERVO VALVE The ...

Page 44: ...oses Reduce agitation Adjust Pressure Speed and Spray Rate don t check out according to charts Inaccurate pressure reading Dirty or worn tips Use a different gauge and check each boom Clean or place Pressure always goes too high in AUTO Minimum flow rate too high Inline Bypass setting Re calibrate Set appropriately Pressure fluctuates greatly in AUTO Sagging or kinked hoses Throttle valve too far ...

Page 45: ...between tee B and the servo can usually be 3 4 but 1 will also work The hose between the servo and tee C should be at least as large as the servo If these lines are too small you may experience little or no pressure adjustment FLOWMETER The line feeding the flowmeter and the boom shut off valves should be at least as large as the flowmeter The size of lines going from the shut off valves to each b...

Page 46: ... the range adjust valve is determined by the throttle valve Start with the range valve fully closed and perform the Pre field System Checkout on pages 38 39 If the throttle valve needs to be more than two thirds closed open the Range valve slightly and perform the Pre field System Checkout again THROTTLE VALVE BYPASS PLUMBING The throttle valve limits your high end to maximize servo performance St...

Page 47: ...Appendices 47 ...

Page 48: ...position the sensor make a bracket similar to the one shown at right 3 Install sensor adjust to correct spacing 1 4 to 1 2 or 6 to 13 mm is recommended and secure with 3 8 locking nuts FABRICATED BRACKET Sensor 3 8 nut Optional section of hose to protect cable 3 8 nut 3 8 hole for sensor Hub Top View Appendix A Optional Speed Sensor Mounting Installation ATV Wheels Two mounting examples are illust...

Page 49: ...6mm to 13mm Spacing Sensor Body Green Fasten Sensor Bracket with Existing Transmission Bolts or Rigidly Attach with Clamps Attach magnets onto drive shaft one NORTH pole side out and the other SOUTH dashed pole side out by wrapping ca ble tie around shaft and magnets Position each mag net so that its longest dimension moves in the di rec tion of rotation Pull cable tie tight and trim off excess An...

Page 50: ...flag to activate the distance counting function The console display numbers will increase adding to the distance total as you drive Drive the pre measured course and place the Controller 1 switch in the MASTER HOLD position when the marker on the vehicle passes the ending flag to stop the distance counting function The console display should read HOLD See Illustration to the right Stop the vehicle...

Page 51: ...calibration value and the CAL icon 7 Momentarily press the CAL button The CAL icon will begin to flash and the total volume will be displayed See Illustrations 8 When the TOTAL FLOW value is displayed use the or button to adjust the value to match the amount of water run 9 Momentarily press the CAL button The CAL icon and the flowmeter calibration number will be displayed You will notice that the ...

Page 52: ...each half It should spin freely If it does not spin freely remove the turbine wipe the shaft and try again If is still does not spin freely the shaft or bearings may have excessive wear Service may be necessary ASSEMBLING THE FLOWMETER Stainless steel meters use a Teflon gasket Sealants are normally not required Plastic meters use an o ring Quad ring Apply a small amount of silicon grease for lubr...

Page 53: ... 20 PUMP POWER CABLE P N 14499 SERVO CABLE P N 10450 G N D B L A C K B O O M 5 R E D G N D B L A C K B O O M 2 B R O W N G N D B L A C K B O O M 3 G R A Y G N D B L A C K B O O M 4 B L A C K G N D B L A C K G N D 1 2 V D C B O O M 1 Y E L L O W 1 2 V D C G N D Appendix E EPD ElectricPumpDriver forMT 3405D System Diagram MATING CONNECTOR FOR PUMP WIRES HOUSING 1 P N 11132 SEALS 2 P N 10399 TERMINAL...

Page 54: ...s where the cable may be subject to abrasion or excessive heat Attach the BLACK wire ground to a screw or bolt on the equipment frame See Illustration to the upper right Be sure there is a good metal to metal contact Connect the ORANGE wire to the positive battery terminal Connect the power to the EPD by plugging the 3 pin W P tower on the power cable into the 3 pin W P shroud of the EPD module Lo...

Page 55: ...ed on NH3 Plumbing Panel Speed Access Extension Cable P N 13222 15 ft NH3 Adapter Cable P N 14366m 10 ft Fuse Holder Terminals Installed by User 12 VDC Gnd Appendix F MT 3405D NH3 Specific MT 3405D System Layout for NH3 Channel 1 55 ...

Page 56: ...P N 14366 56 Appendix F cont MT 3405D NH3 Specific cont MT 3405D Wiring Diagram for NH3 Channel 1 ...

Page 57: ... 13273 Normally Pre installed on NH3 Plumbing Panel The standard NH3 Wiring Harness P N 13273 can plug directly into the Channel 2 10 Pin Connector on the MT 3405D Console 57 Appendix F cont MT 3405D NH3 Specific cont MT 3405D System Layout for NH3 Channel 2 ...

Page 58: ...RY 20 GA WHT 20 GA BLK A B C D E F G H J K A B C D E F G H J K 10 PIN M P 150 SHROUD 10 PIN M P 150 TOWER 18 GA RED 18 GA WHT 18 GA BLK 18 GA RED 18 GA WHT 18 GA BLK 18 GA RED 18 GA BLK 18 GA RED 18 GA BLK WHT A B C A B C A B C A B C A B C A B C BLACK TIE GREEN TIE YELLOW TIE DUST COVER NH3 SHUTOFF VALVE BROWN TIE SERVO REMOTE SPEED FLOW P N 13096 INCLUDED WITH 13273 3 PIN M P SHROUD 3 PIN W P SHR...

Page 59: ...fect Speed Sensor or Vansco or Optional Radar or GPS Speed Sensor Magnets on Hub of Non driven Wheel Local Access Speed Connection Battery Rear Speed Connection Nurse Tank NH3500 Kit or Liquifier Kit TM Main Harness Hitch Connection MT NH3 II Console with Vacuum Mount ...

Page 60: ...be any positive shut off valves installed in the plumbing between the NH3500 kit shut off valve and the knives Locate a convenient area on the applicator to install the NH3500 plumbing panel When selecting an installation location keep in mind that the hose from the break away coupler must reach the strainer inlet with enough length to allow for proper operation of the break away coupler disconnec...

Page 61: ... bottom brackets of the system Trim any excess length off the bolts if required Attach the hose from the breakaway coupler to the strainer inlet Check for proper hose length for operation of the disconnect mechanism of the breakaway coupler Connect the manifold hose to the servo valve outlet Check for proper hose length to avoid kinking at the hinge points LIQUIFIER VAPOR TUBE INSTALLATION Locate ...

Page 62: ...nnect this tee fitting to the vapor tube connection on the NH3500 plumbing panel Secure all hoses with properly sized hose clamps Secure the hoses to the tool bar frame with cable ties NH3500 Kit Vapor Line Installation Electrical Connections The main wiring harness is made specifically for use on anhydrous ammonia applicators The harness combines the wires for the servo valve flowmeter shut off v...

Page 63: ...ss the CONT SEL button Controller 2 LED lights up to select the units for Ch2 63 Appendix F cont MT 3405D NH3 Specific cont MT 3405D Console Functions in NH3 Mode WIDTH CAL FLOW CAL MIN FLOW ADJUST RATE TARGET RATE SPEED CAL INLINE BYPASS TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 ON OFF 1 2 3 4 5 CONTROLLER 1 BOOMS ON OFF CAL CONT SEL RESET CONTROLLER1 APPLICAT...

Page 64: ...ET TANK ___ HOLD FLOW CAL This po si tion is used to cal i brate the flow me ter for ac cu rate liquid mea sure ment The flowmeter has been calibratedatthefactory to read in pounds of actual N ADJUSTRATE Enterthedesiredamountofchangeinpounds kg of actual N applied per acre hectare for on the go adjustments to the Target Rate when operating in AUTOmatic mode Enter 0 to disable this feature ADJUST R...

Page 65: ...s See Illustration below Working width WIDTH CAL AREA 1 2 3 SPEED CAL This position is used to calibrate the speed sensor for ac cu rate speed and dis tance measurement When this position is selected the display will show the SPEED CAL value along with CAL on the display See Speed Calibration section page 29 for details To fine tune the SPEED CAL see Fine Tuning SPEED CAL for NH3 on page 67 SPEED ...

Page 66: ...le display numbers will increase adding to the distance total as you drive Drive the pre measured course and place the Controller 1 switch in the MASTER HOLD position when the marker on the vehicle passes the ending flag to stop the distance counting function The console display should read HOLD See Illustration to the right Stop the vehicle in a level and safe area and continue with this procedur...

Page 67: ...two amounts are within one or two percent no fine tuning is required If the two amounts are more than two or three percent different continue with the next step 5 With the console still in the VOLUME position enter calibration hold the CAL button until red warning light comes on about one second The dis play will show the flowmeter calibration value and the CAL icon 6 Momentarily press the CAL but...

Page 68: ...es are present Additional Troubleshooting Tips for NH3 See Troubleshooting section starting on page 40 68 Appendix F cont MT 3405D NH3 Specific cont Field Operation Troubleshooting for NH3 In hilly or rough conditions the nurse tank dip tube will not remain submerged allowing extra vapor in the system This vapor is to too much for the heat exchanger to condense and the system will exhibit erratic ...

Page 69: ...ut will eventually need to be replaced Pipe thread compound is not absolutely necessary but will insure a good seal Be careful not to get compound inside flowmeter or turbine will stall Carefully put other flowmeter housing sensor half in place Position the housing so that the two square lugs are lined up with each other Drop all three bolts into holes Hold lock washers in place and finger tighten...

Page 70: ...direction install the flowmeter so that liquid flows that direction Complete Assembly FM1500 N Flowmeter P N 14348 70 Appendix F cont MT 3405D NH3 Specific cont Flowmeter Assembly FM 1500 N WARNING TO PREVENT SERIOUS INJURY DO THE FOLLOWING 1 ALWAYS WEAR gloves goggles and other necessary equipment when handling NH3 apparatus 2 DO NOT cross thread Use anti seize lead base thread compound 3 THOROUG...

Page 71: ...ring other than shown contact Micro Trak for wiring instructions 12 volts Valve Switching Wire Ground Valve Switching Wire 12 volts Ground Relay Relay Motor Motor For 2 wire voltage reversing valves use P N 17159 2 wire ball valve adapter cable 5 Boom This cable would be used in place of the standard boom harness P N 14319 71 ...

Page 72: ...4 3 1 2 P N14810 Signal Ground Common B A DICKEY johnRadarFordConnector DICKEY johnRadarDeutschConnector DICKEY johnRadarCannonConnector DICKEY johnRadarAmpConnector In CabJohnDeereMetri PackConnector 8000 9000Series RavenRadarConxallConnector Magnavox PhillipsRadarPackardConnector DICKEY johnRadarPackardConnector In CabJohnDeere Y Connector P N14926 VanscoRadarAmpConnector RADAR CONNECTOR SIGNAL ...

Page 73: ...ters 3 28 feet meters 1 09 yards kilometers 62 miles LAND MEASUREMENT square millimeters 0 00155 square inches square meters 10 764 square feet square meters 1 195 square yards hectares 2 47 acres square kilometers 0 386 square miles LIQUID MEASUREMENT milliliters 0 034 fluid ounces liters 0 529 pint liters 0 264 quart liters 2 64 gallons VOLUME cubic meters 35 314 cubic feet cubic meters 1 307 cu...

Page 74: ...lefromyourdealer or distributor To find your nearest dealer or distributor visit www micro trak com or call Micro Trak at 800 328 9613 Optional 2 Pin 3 Pin and 10 Pin Metri Pack 150 extension cables The Console Mount Kit is available only as a kit some parts are not available in individual components Parts and design specifications subject to change without notice Part Number Description 13226 5 f...

Page 75: ...ER 1 BOOMS APPLICATION RATE 2 APPLICATION RATE 1 AUTO MAN OFF AUTO MAN MASTER HOLD 1 2 3 4 1 2 3 4 AUX ON OFF 1 2 3 4 5 CONTROLLER 1 BOOMS APPLICATION RATE 2 APPLICATION RATE 1 AUTO MAN OFF AUTO MAN MASTER HOLD 1 2 3 4 AUX ON OFF 1 2 3 4 5 CONTROLLER 1 BOOMS APPLICATION RATE 2 APPLICATION RATE 1 AUTO MAN OFF AUTO MAN MASTER HOLD 1 2 3 4 AUX 5 ON OFF 1 2 3 4 5 CONTROLLER 1 BOOMS APPLICATION RATE 2 ...

Page 76: ...17228 10 P N 17148 Ch 2 Liquid Branch Cable 10 P N 14147 7 Pin 10 Extension P N 17314 36 P N 17227 P N 1 7 2 3 4 2 4 Gnd 12 VDC Speed Blue Boom 1 Yellow Blue Aux Pwr Orange Gnd Gnd Boom 5 Red Boom 4 Black Boom 3 Gray Boom 2 Brown Boom 1 Yellow Boom 3 Gray Boom 2 Brown Boom 5 Red Boom 4 Black Aux Pwr Orange ...

Page 77: ...WHT 20 GRY 20 VIO 20 BLU INDIVIDUAL HEAT SHRINK 5 HEAT SHRINK 20 BRN 20 RED 20 ORG A B C A B C 20 YEL 20 GRN LOOP 1 FLOW LOOP 1 SERVO MODULE C B A C B A 3 PIN M P 150 TOWER 3 PIN W P SHROUD 3 PIN M P 150 SHROUD 3 PIN M P 150 TOWER A B C D E F G A B C D E F G 7 PIN MIXED SHROUD 7 PIN MIXED TOWER P N 17234 HEAT SHRINK 250 FEMALE QD 10 24 IN VES 10 ORG 18 BLK 18 BLK 18 BLK 18 BLK 18 BLK SPLICE AND HE...

Page 78: ... B C A B C A B C D E F G H J K A B C D E F G H J K A B C D E F G H J K 20GA BRN 20GA RED 20GA ORG N C 20GA GRN N C 20GA VIO 20GA GRY 20GA WHT 20GA BLK 20GA BRN 20GA RED 20GA ORG 20GA YEL 20GA GRN 20GA BLU 20GA VIO 20GA GRY 20GA WHT 20GA BLK 3 PIN M P150 SHROUD 3 PIN M P150 TOWER 20GA YEL N C 20GA BLU YELLOWTIE REMOTESPEED 18IN 10 PIN M P 150 SHROUD MT 3405 D DUAL CONTROLLER 10 PIN M P 150 TOWER P ...

Page 79: ...le s adjust rate buttons are disabled However sometimes you may encounter conditions in the field where you want to apply more or less than what is prescribed The MT 3405D console provides two different methods to override the prescribed application rate for either Ch1 or Ch2 MANUAL OVERRIDE Simply toggling the switch to the MAN position allows the operator to override the currently prescribed VRA...

Page 80: ...e Sprocket x Third Stage Driven Sprocket Third Stage Drive Sprocket EXAMPLE 32 16 x 28 16 x 24 18 4 666 In the above example the First Stage Drive Sprocket will need to make 4 666 complete revolutions in order for the Third Stage Driven Sprocket to make 1 revolution Appendix N Calculating Planter Drive Ratio Calculating your Flow Cal for a Planter Drive 1 Rows equals the number of rows the drive i...

Page 81: ...x 5280 x 12 Inches traveled per hour Inches traveled per hour DSS Seeds per hour Seeds per hour SMD Seed meter revolutions per hour Seed meter revolutions per minute x Ratio Hydraulic motor revolutions per minute Hydraulic motor revolutions per minute x CID Cubic inches of hydraulic oil per minute Cubic inches of hydraulic oil per minute 231 Gallons of hydraulic oil per minute 5 x 5280 x 12 316500...

Page 82: ...82 NOTES ...

Page 83: ......

Page 84: ... Y 1305 Stadium Road Mankato MN 56001 5355 Toll Free 800 328 9613 Phone 507 257 3600 www micro trak com trakmail micro trak com 2006 2012 Micro Trak Systems Inc Printed in U S A P N 17290 Rev D Copyright 2006 2012 Micro Trak Systems Inc ...

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