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Operating Instructions Synchroprint 5000

Operating instructions SP5000 V1-0.docx

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OPERATING INSTRUCTIONS

(Translation of the original instructions)

MHM SCREEN PRINTING MACHINE

SYNCHROPRINT 5000

Summary of Contents for SYNCHROPRINT 5000

Page 1: ...print 5000 Operating instructions SP5000 V1 0 docx Page 1 of 52 OPERATING INSTRUCTIONS Translation of the original instructions MHM SCREEN PRINTING MACHINE SYNCHROPRINT 5000 2005 2016 Machines Highest...

Page 2: ...y further questions regarding your Synchroprint 5000 please contact the MHM service team Wishing you every success with your future production Machines Highest Mechatronic GmbH Important advice regard...

Page 3: ...ions 12 4 Transportation and packaging 13 4 1 General Notes with Regard to Transportation and Danger Warnings 13 4 2 Packaging 13 4 3 Unloading of the crates 13 4 4 Packaging material 13 5 Assembly 14...

Page 4: ...c 37 9 6 4 BasicSetup 39 9 6 5 Help 40 9 7 Blocked operation 40 9 8 Operating the machine with the terminal 41 9 8 1 Adjust 43 9 8 2 Manual 44 9 8 3 Automatic 45 9 9 Error display 45 9 9 1 Error messa...

Page 5: ...ection 3 Special safety instructions if they are important for detailed sequences of operation before the description of that respective sequence of operation 4 Indications to read such instructions i...

Page 6: ...y relevant standards regulations rules of accident prevention and internal conditions etc Every person instructed to perform any operation on the Synchroprint must 1 Be physically and mentally capable...

Page 7: ...position x x x x Applying substrates x x x Enable and disable printing heads x x x Enable and disable of dryer x x x Start of all printing processes and adjustment work x x x Activities at the mainten...

Page 8: ...MHM authorized approved technician All working spaces passageways escape and emergency routes and exits must be kept clear No tools or other objects must be kept or left in the area of the machine An...

Page 9: ...Mechanical threats Crushing Crushing of parts of the body in particular arms and hands Be aware of moving parts whilst operating the machine Wear protective clothing at all times Mechanical threats G...

Page 10: ...gible due to dirt or damage 1 9 Other Valid Rules and Regulations The customer must comply with all regulations applicable in the country where the machine is located 2 Intended usage of the machine T...

Page 11: ...ction details the Synchroprint technical specifications 3 1 Serial Number and Year of Manufacture Serial number and year of manufacture are indicated on the machine s type plate 3 2 Dimensions NB As o...

Page 12: ...ormat 95 x 140 cm 37 x 55 40 x 40 mm 1 57 x 1 57 1000 8 bar 116 p s i filtered dry air only AC Servo Drive Index Electric Squeegee Drive 3 x 210 400V 50 60 Hz 5 2 5 kVA 0 4 kVA each 0 02 mm 0 00078 Mo...

Page 13: ...gulations Upon delivery of the Synchroprint the consignment must be examined for external damage immediately In the case of any damages they must be documented and reported to MHM GmbH within 24 hours...

Page 14: ...t conditions according to standard IEC 60204 Electrical Equipment of Industrial Machines should be observed The following points should be observed in order to achieve efficient running and an optimum...

Page 15: ...x number of print heads power for indexer main drive power per print head x number of print heads 5 4 2 Compressed Air Requirements Type of machine SP 8 SP 10 SP 12 SP 14 SP 16 SP 18 SP 20 Air consum...

Page 16: ...y means of the spray adhesive applied to the pallets beforehand For paper a special vacuum model is necessary to hold the substrate on the pallet by means of negative pressure Subsequently the carrous...

Page 17: ...P5000 V1 0 docx Page 17 of 52 7 2 Overview Machine Parts 7 3 Control panel Safety barrier No shirt skip pallet buttons Pallets Print station Safety bars Main switch tablet EMERGENCY STOP Control ON OF...

Page 18: ...allets will not be interrupted Safety level key In operating mode ADJUST an automatic error resetting can be activated this is needed for adjusting the machine This can be done by switching the safety...

Page 19: ...r of manufacture mains voltage mains frequency connected load and CE symbol is located on the left side of the machine base 7 8 Main Power Switch The main power switch is mounted at the machine s basi...

Page 20: ...eel Automatic Version The screen positioning is made automatic by stepping motors Different positions can be saved and reloaded The following sections include a detailed description of the individual...

Page 21: ...MHM and no further adjustment should be necessary Squeegee print arm The squeegee carriage squeegee stroke length adjustment the control keypad and the pressure control are all located on the squeege...

Page 22: ...length adjustment The squeegee stroke length adjustment may be used to adjust the precise travel of the squeegee carriage There are individual sensors on each print station to adjust the front and re...

Page 23: ...ne position index to the left Pressing the ADJUST and the INDEX RIGHT keys simultaneously will move the tables one position index to the right The RAISE LOWER key raises or lowers the screen depending...

Page 24: ...n to the right When a drying time of zero is adjusted the function changes to external ready signal The display shows the actual setting of the print station on the left and the next empty station on...

Page 25: ...urn to initial value Exit submenu with button ADJUST The following parameters are available Color Type Adjust the used ink At Plastisol print cycle will start with flood stroke followed by a print str...

Page 26: ...ic opposite will release the respective squeegee Make sure that these locking knobs engage fully when loading the squeegee The maximum permitted squeegee width must be observed Squeegee height may be...

Page 27: ...ack to its furthest rear stop position before installing the flash cure unit into the print station Subsequently the electrical supply and data lead should be connected An empty blank screen frame wit...

Page 28: ...nuation of drier as well as position signals in the squeegee print arm by means of ferrites 30 1 1 0005 0 also known as suppressor chokes 7 Shielding of the keypad only at automatic machines 20 0 0 05...

Page 29: ...pallets in order to prevent getting caught between pallet and print station or control panel in case of a rotary motion of the carrousel index Area between Two Print Stations Access to the area betwe...

Page 30: ...he machine will stop immediately This section illustrates the most important of the command screens not all of which may be illustrated due to the very complex software The command screens not illustr...

Page 31: ...y be ensured that only authorized persons are permitted in the work area of the machine and that starting the machine will not endanger anybody The functioning of all safety facilities devices must be...

Page 32: ...ingers together or apart changes the enlargement Machine can be controlled by the following menu images Adjust Manually Automatic Basic Setup Help 9 6 1 Adjust Use Adjust to configure the machine for...

Page 33: ...to the outer position Moves all squeegees to the inner position If a print station is selected the following control panels is displayed On activates a station appending parameters are displayed Off d...

Page 34: ...es from internal to external automatically Intern Drying time is controlled by the machine Enter time in the field above Extern Drying time is controlled by the dryer Machine waits for a ready signal...

Page 35: ...uction run After the first complete printing cycle with all enabled print stations flash cure units the startup mode will be turned off automatically Is used to switch off the print stations one by on...

Page 36: ...rows or by direct number input after touching the field Displays the number of items which have been produced since the last RESET Displays the amount of skipped tables since the last reset Displays s...

Page 37: ...printing cycle with all enabled print stations flash cure units the startup mode will be turned off automatically Is used to switch off the print stations one by one when print job is finished Starts...

Page 38: ...o give operators more time to do their work Shift the round button to the left or right to change the desired time The actual adjusted delay time is displayed on the right Determines the desired quant...

Page 39: ...e in BasicSetup The following buttons are displayed Button Functional description Defines the direction of movement clockwise or counterclockwise Parameter for index speed Input in percentage of maxim...

Page 40: ...ally The reason for blocking will be displayed by a symbol or pressed buttons on the tablet To operate the machine again the blocking reason must be eliminated The following reasons block machine oper...

Page 41: ...ith various functions are available The specific action of each function key will be displayed depending on actual function mode When a function is not possible the respective symbol will be displayed...

Page 42: ...ample more often The actual adjusted amount is displayed at Produce The sample will automatically perform the required inlet and outlet mode the manual adjustment is not necessary Pressing CLEAN initi...

Page 43: ...l squeegees to the outer position F6 Moves all squeegees to the inner position Display 2 F2 Defines the direction of movement F3 Selects the used pallet size Table drive parameters will be adapted aut...

Page 44: ...Manual At Manual mode with button Start one index and working cycle will be processed An optional foot switch provides the same function as the START button only the first start command must always b...

Page 45: ...ART button in Adjust mode for resetting the counter Skipped Displays the amount of skipped tables since the last reset All Shows the overall number of produced items Delay time for working cycle to gi...

Page 46: ...lt clearance Control panel does not boot up Main power switch switched off Switch on main power switch Power supply of machine is missing Is frequency converter display active YES Power supply existen...

Page 47: ...e valve see wiring diagram Indexer doesn t work Supply cable of tablet is not connected Connect the supply cable with the tablet Booster cylinder doesn t work No air pressure at booster cylinder Wrong...

Page 48: ...dress higher then terminal address 2005 Inverter Communication Communication to main drive controller interrupted Check wiring 99xx Diverse Systemfehler READJUST Fehlercode please call MHM Service Ple...

Page 49: ...tablet with Main switch tablet Disconnected machine from mains by the main power switch Shutdown control unit by main control switch and wait until Touch screen switches off Disconnect the power supp...

Page 50: ...ective foil on the touch screen Cleaning the touchscreen Weekly The surface must only be cleaned with a dry cloth or appropriate monitor cleaning cloth If any aggressive cleaners or solvents are appli...

Page 51: ...ief aperture Lubrication Every 2 weeks for the first 6 months then quarterly thereafter The machine must be lubricated via the grease nipple located on the centre shaft MHM recommends Berner Heavy Dut...

Page 52: ...intenance of the Synchroprint Failure to comply with the Operating Instructions Unauthorised modifications to the Synchroprint e g disassembly of original MHM components and or use of any non original...

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