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MEDCAPTAIN HP-60, Service Manual

The MEDCAPTAIN HP-60 service manual is a comprehensive guide for users to troubleshoot and maintain their device. Easily download the manual for free from manualshive.com to ensure optimal performance and longevity of your HP-60 model. Stay informed and empowered with this essential resource at your fingertips.

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Contents 

5

 

SENSOR INFORMATION

 ................................................................................................... 25

 

5.1

 

S

ENSOR 

I

NFORMATION 

T

EST

 ..................................................................................................... 25

 

6

 

MAINTENANCE

 .................................................................................................................. 28

 

6.1

 

O

VERVIEW

 ................................................................................................................................ 28

 

6.2

 

P

ERIODIC 

M

AINTENANCE

 .......................................................................................................... 28

 

6.3

 

B

ATTERY 

M

AINTENANCE

 .......................................................................................................... 28

 

6.3.1

 

Checking the internal battery. ...................................................................................... 28

 

6.3.2

 

Remove an internal battery. ......................................................................................... 29

 

6.3.3

 

Install the internal battery. ........................................................................................... 29

 

7

 

CLEANING AND DISINFECTION

 ..................................................................................... 31

 

7.1

 

P

REPARATIONS

 ............................................................................................................................. 31

 

7.2

 

C

LEANING

 .................................................................................................................................... 31

 

7.3

 

D

ISINFECTION

 ............................................................................................................................... 32

 

7.4

 

A

IR 

D

RYING AND 

T

RANSPORTATION

 ........................................................................................ 33

 

8

 

CALIBRATION

 .................................................................................................................... 34

 

8.1

 

T

OUCH 

S

CREEN 

C

ALIBRATION

 .................................................................................................. 34

 

8.2

 

D

OOR 

P

OTENTIOMETER 

C

ALIBRATION

 ...................................................................................... 34

 

8.3

 

P

RESSURE 

S

ENSOR 

C

ALIBRATION

 ............................................................................................. 36

 

8.4

 

U

PPER

/L

OWER 

O

CCLUSION 

L

EVITATE 

V

ALUE 

C

ALIBRATION

 ................................................... 36

 

8.5

 

P

UMP 

H

EAD 

P

RESSURE 

A

DJUSTMENT

 ....................................................................................... 37

 

8.6

 

P

ATIENT 

S

IDE 

O

CCLUSION 

P

RESSURE 

C

ALIBRATION

 ................................................................ 38

 

8.7

 

F

LUID 

S

IDE 

O

CCLUSION 

P

RESSURE 

C

ALIBRATION

 .................................................................... 38

 

8.8

 

I

NFUSION 

P

UMP 

A

CCURACY 

C

ALIBRATION

 ............................................................................... 38

 

9

 

ALARMS AND TROUBLESHOOTING

 .............................................................................. 43

 

9.1

 

A

LARM 

L

EVELS

 ........................................................................................................................ 43

 

9.2

 

C

OMMON 

F

AULTS AND 

T

ROUBLESHOOTING

 ............................................................................. 44

 

9.3

 

I

NFUSION 

P

UMP 

F

AULTS AND 

T

ROUBLESHOOTING

.................................................................... 45

 

9.4

 

S

YSTEM 

F

AULTS AND 

T

ROUBLESHOOTING

................................................................................ 47

 

9.5

 

C

HECKS AFTER 

R

EPAIR

 ............................................................................................................. 50

 

10

 

DISASSEMBLY AND ASSEMBLY

 ..................................................................................... 51

 

10.1

 

D

ISMANTLING THE 

B

ATTERY

 ............................................................................................... 51

 

1.1

 

D

ISMANTLING THE 

R

EAR 

P

ANEL 

S

OCKET 

A

SSEMBLY

 ............................................................................. 52

 

1.2

 

D

ISMANTLING THE 

L

OUDSPEAKER AND 

AC

 

S

OCKET

 .............................................................................. 52

 

1.3

 

D

ISMANTLING THE 

AC-DC

 

M

ODULE

 ................................................................................................. 53

 

Summary of Contents for HP-60

Page 1: ...HP 60 Before maintaining the HP 60 infusion pump please read this Manual carefully and follow the safety precautions and maintenance instructions contained herein MEDCAPTAIN MEDICAL TECHNOLOGY CO LTD...

Page 2: ...ght to this Manual To provide accurate and efficient product services MEDCAPTAIN shall have the right to change the contents of this Manual without prior notice under the premise of complying with med...

Page 3: ...N 10 2 3 APPEARANCE 10 ACCESSORIES 12 3 PRODUCT SPECIFICATIONS 13 4 HARDWARE 18 4 1 CIRCUIT BLOCK DIAGRAM 18 4 2 POWER BOARD 19 4 3 MAIN CONTROL BOARD 19 4 4 HP 60 PUMP DOOR BOARD 21 4 5 HP 60 DROP SE...

Page 4: ...8 3 PRESSURE SENSOR CALIBRATION 36 8 4 UPPER LOWER OCCLUSION LEVITATE VALUE CALIBRATION 36 8 5 PUMP HEAD PRESSURE ADJUSTMENT 37 8 6 PATIENT SIDE OCCLUSION PRESSURE CALIBRATION 38 8 7 FLUID SIDE OCCLUS...

Page 5: ...1 11 DISMANTLING THE SEPARATE AIR BUBBLE SENSOR MODULE A 65 1 12 DISMANTLING THE HP 60 PUMP DOOR PCBA 66 1 13 DISMANTLING THE SEPARATE AIR BUBBLE SENSOR MODULE B 67 1 14 DISMANTLING THE HP 60 VENEER 6...

Page 6: ...nformation for device maintenance MEDCAPTAIN will complement the relevant information in time according to the actual situation of the device modification Service personnel should also refer to the Op...

Page 7: ...CAPTAIN for replacement and maintenance Do not maintain or use the infusion pump in a flammable environment High frequency surgical equipment mobile phones wireless devices and defibrillators may caus...

Page 8: ...ate of manufacture Nurse caller Non ionizing electromagnetic radiation Alternating current Direct current Refer to instruction manual booklet DISPOSAL Do not dispose of this product as unsorted munici...

Page 9: ...hen using the infusion pump please contact local distributor or directly contact us at any time The after sales service contact details of MEDCAPTAIN MEDICAL TECHNOLOGY CO LTD are as follows Address 1...

Page 10: ...set to control the dose of liquid infused into the patient s body in clinical departments 2 2 Composition Main unit handle pole clamp power cable nurse caller optional drop sensor optional 2 3 Appeara...

Page 11: ...icator 3 Consumables anti free flow clamp block 4 Anti free flow clamp 5 Downstream occlusion pressure sensor 6 Air bubble sensor 7 Middle plate 8 Door catch 9 Pump finger 10 Upstream occlusion pressu...

Page 12: ...6 USB2 0 interface 7 Combination clamp Accessories Table 4 2 List of accessories Accessory Description Part Number Pole clamp 1202 00003 01 Handle 1404 00105 01 AC power cable European standard 240V A...

Page 13: ...rnally powered equipment 2 Type CF applied part 3 IP23 4 Flame retardant rate V2 Power Supply AC power supply 100 240 V 50 60 Hz Input current AC 2A External DC power supply 12 V Input current DC 2 5A...

Page 14: ...d ml IV set Minimum Increment of Infusion Rate 0 10 99 99ml h minimum increment 0 01ml h 100 999 9ml h minimum increment 0 1ml h 1000 1200ml h minimum increment 1ml h VTBI 0 10 9999 99ml minimum incre...

Page 15: ...ed together with infusion workstation Drug Library A maximum of 5000 drug types can be stored default 60 preset drug types Alarm Messages Three alarm levels high middle and low High level alarms Infus...

Page 16: ...saved automatically in case of a power failure Text size adjustment Three text size levels are available for selection Wireless Networking The wireless networking function enables the infusion pump t...

Page 17: ...stem Overview IEC 60601 1 2 Medical electrical equipment Part 1 2 General requirements for basic safety and essential performance Collateral Standard Electromagnetic disturbances Requirements and test...

Page 18: ...rop sensor Interface board for drop sensor Motor for opening door Upstream pressure detection board Air bubble sensor A Air bubble sensor B Downstream pressure detection board Door position sensor Tub...

Page 19: ...cific functions are as follows 1 Power system The power system consists of the battery and charging circuit voltage conversion circuit and backup alarm circuit The battery and charging circuit adopts...

Page 20: ...Wired network function Wired network is used for communication with the nurse station implementing output of infusion data b Main test point No Test Point Name Range Unit Remarks 1 TP15 24V DC output...

Page 21: ...pixels 2 Button function Three buttons are available on the infusion pump that is HOME ON OFF and OPEN HOME Used to access the main menu ON OFF Used to power on off the pump OPEN Used to open the pump...

Page 22: ...ts of the Honeywell pressure sensor pressure amplification circuit and EEPROM chip When the pressure of the strain body changes the bridge is out of balance and therefore outputs out of balance voltag...

Page 23: ...ontains an optical coupling circuit which is used to detect the infusion tube When an infusion tube is installed the light baffle shields the optical coupler indicating that an infusion tube is instal...

Page 24: ...o pull the connection cable b Main test point None c Socket numbering and definition No Socket PIN Quantity Name Description 1 3 Socket for connection to power control board Used for connection to J2...

Page 25: ...pipeline may be damaged c Pump finger signal When the pump finger board optocoupler is shielded the status displayed is 1 Otherwise the status displayed is 0 If the display status is incorrect check t...

Page 26: ...ule may be faulty h Battery test Install the battery in the infusion pump and check whether the test value is stable and falls within the range of 9 13V If the test value keeps changing the battery ma...

Page 27: ...the door is open and 0 is displayed when the door is closed If the displayed value is incorrect check whether the electromagnet is properly installed and whether the Hall switch functions properly n N...

Page 28: ...ervice department of Medcaptain in time Caution All the tests must be performed by qualified professional service personnel Before a test the service personnel must ensure that all required test tools...

Page 29: ...the battery Insert the new battery into the battery compartment Attach the battery cover Use a screwdriver to tighten the screws securing the battery cover CAUTION Remove the battery if the infusion...

Page 30: ...Maintenance 30 Please follow local laws to dispose the old battery...

Page 31: ...Remove the infusion consumable and accessories for example drop sensor and barcode scanner connected to the pump 4 Wear a pair of rubber gloves and a gauze mask to prevent contaminants from splashing...

Page 32: ...ipe 7 3 Disinfection WARNING Do not immerse the device in the disinfectant solution Prevent the solution from seeping into the device Use the disinfectant according to its operation manual Do not auto...

Page 33: ...ectant Solution Name Contact Time Disinfection Method 75 alcohol 3min Wipe 70 isopropanol 3min Wipe 0 2 quaternary ammonium salt 20min Wipe 3 hydrogen peroxide 30min Wipe 7 4 Air Drying and Transporta...

Page 34: ...eed and tap Start The sliding block starts to slide the mark line crosshair on the anti free flow clamp is aligned with the mark lines on the sliding block respectively Tap Calibrate at Calibrate 1 to...

Page 35: ...Calibration 35 Schematic diagram...

Page 36: ...ixed on the middle plate or the pressure sensor 8 4 Upper Lower Occlusion Levitate Value Calibration 1 Open the pump door The upper occlusion pressure sensor is in suspended state and the upper occlus...

Page 37: ...se HOME Local Set Maintenance input the password 1666 and select the calibration mode 4 Set the infusion rate of the infusion pump to 100 mL h perform purge and start infusion 5 Use a slot type screwd...

Page 38: ...s the value unit mmHg listed in the following table click Read in a corresponding line to refresh the pressure value Level 1 press ure Level 2 press ure Level 3 press ure Level 4 press ure Level 5 pre...

Page 39: ...Method 1 1 Choose HOME Local Set Maintenance input the password 1666 choose Cali Consum New Consum to access the new consumables editing screen and specify Brand Model and Size Brand and Size are mand...

Page 40: ...ut If a brand of consumable is not available build this brand of consumable according to method 1 1 Choose HOME Local Set Maintenance input the password 1666 and choose Brand Maintenance Cali Consum 2...

Page 41: ...n 41 3 Tap Purge to remove the air bubbles and fill the entire infusion tube with liquid 4 Tap to access the next page and tap IV Set Cali to access the IV set calibration page 5 Tap Start to start ca...

Page 42: ...e countdown the calibration is finished Note After calibration you can access the consumable brand selection page to check whether the consumable is normal c Method 3 consumable editing The calibratio...

Page 43: ...ml measuring cylinder accuracy 0 2 ml or electronic balance Time keeping device like a stopwatch Notes Among the aforementioned tools the measuring cylinder or electronic balance is used to check the...

Page 44: ...to the external AC or DC power immediately No Battery Low No built in battery or built in battery failure Install the battery BAT Low Low Low battery power Connect to the external AC or DC power imme...

Page 45: ...ion is interrupted in the relay process or any external interference causes relay sequence failure Tap Stop to eliminate the alarm Enable the local relay again 9 3 Infusion Pump Faults and Troubleshoo...

Page 46: ...larm Check the installation of the drop sensor and the status of the infusion tube Too Many Drops High The drop rate is too high during the infusion Tap Stop to eliminate the alarm Check the installat...

Page 47: ...he optocoupler and related connection cable 2 Check the motor and related connection cable 3 Check the speed measurement board and related connection cable 4 Check the main board ERR 002 System error...

Page 48: ...whether the device is faulty 6 Check the high level alarm function air bubble option 7 Check whether the relay sequence number is correct Purge Start Failed Purge Start Failed Warning The device detec...

Page 49: ...Check whether air bubbles exist in the tube 2 Check the air bubble sensor and related connection cable 3 Check the pump door board and related connection cable 4 Check the main control board and relat...

Page 50: ...failure failed to open close Warning During infusion set installation the pump door failed to be opened or closed After the pump door is opened or closed the detection potentiometer exceeds the range...

Page 51: ...ly 10 1 Dismantling the Battery No Part Name Quantity 1 HP 60 face shell 1 2 HP 60 lower shell hole plug 5 3 PM3 6 cross recessed pan head machine thread screw 5 4 Battery 1 1 Use tweezers to remove t...

Page 52: ...ocket Assembly No Part Name Quantity 1 PT3 8 cross recessed pan head drilling PT thread tapping screw 2 2 HP 60 rear panel socket assembly 1 1 Remove the AC power supply connection cable ground wire a...

Page 53: ...thread tapping screw 5 5 HP 60 AC power socket 1 6 Power socket sealing gasket 1 7 KT3 10 cross recessed countersunk drilling tapping screw 2 8 Interface socket 1 1 Remove the five cross recessed pan...

Page 54: ...art Name Quantity 1 PT3 8 cross recessed pan head drilling PT thread tapping screw 2 2 HP 60 AC shield 1 1 Remove the HP 60 AC power supply connection cable 2 Use a Phillips screwdriver to remove the...

Page 55: ...8 cross recessed pan head drilling PT thread tapping screw 2 4 AC DC module 1 4 Use a Phillips screwdriver to remove the two PT3 8 cross recessed pan head drilling PT thread tapping screws 3 5 Take ou...

Page 56: ...nfidential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO LTD 56 93 No Part Name Quantity 1 Cross recessed pan head spring washer and flat washer combination screw M2x6 GB 9074 4 1 2 HP 60 pump finge...

Page 57: ...ard 2 Screw out the cross recessed pan head spring washer and flat washer combination screw M2x6 GB 9074 4 1 and take down the HP 60 pump finger position detection PCBA 2 3 Remove the connection cable...

Page 58: ...antity 3 HP 60 door drive push rod 1 4 HP 60 sliding block set pin 2 5 HP 60 sliding block 1 6 PM2 3 cross recessed small pan head machine thread screw 2 7 HP 60 door potentiometer assembly 1 2 Screw...

Page 59: ...be careful not to break off the shifting rod of the HP 60 door potentiometer assembly During installation ensure that the shifting rod is installed into the slot of the HP 60 sliding block as shown in...

Page 60: ...Take down the HP 60 rear panel socket assembly and HP 60 AC shield 2 Remove the HP 60 patient side occlusion signal connection cable 7008000019 3 Screw out the two PT2 3 6 cross recessed pan head dril...

Page 61: ...e HP 60 sliding block according to the method in section 8 6 2 Take down the HP 60 common consumable middle plate 1 3 Screw down the four PM3 6 screws 2 4 Remove the HP 60 door potentiometer assembly...

Page 62: ...spring washer and flat washer combination screw M3x6 GB 9074 4 2 2 PM2 5 10 cross recessed small pan head machine thread screw spring washer flat washer assembly 4 3 HP 60 speed measuring encoding dis...

Page 63: ...ve the three cross recessed pan head spring washer and flat washer combination screws M3x6 GB 9074 4 1 and 5 3 Remove the two HP 60 peristalsis pump springs 6 HP 60 pump adjustment nut 7 and HP 60 pum...

Page 64: ...1 1 Remove the two cross recessed pan head spring washer and flat washer combination screws M2x6 GB 9074 4 2 and the PT2 3 6 cross recessed pan head drilling PT thread tapping screw 3 2 Remove the mot...

Page 65: ...0 Fluid Side Occlusion Pressure Detection PCBA No Part Name Quantity 1 PT2 3 6 cross recessed pan head drilling PT thread tapping screw 3 2 HP 60 fluid side occlusion pressure detection PCBA 1 1 Remov...

Page 66: ...odule A 1 2 PT2 3 6 cross recessed pan head drilling PT thread tapping screw 2 1 Disconnect the separate air bubble sensor module A and the main board connection plug 2 Remove the two PT2 3 6 cross re...

Page 67: ...ump door PCBA 1 5 PT2 3 6 cross recessed pan head drilling PT thread tapping screw 7 1 Use tweezers to remove the seven pump door hole plugs 1 2 Remove the seven PT2 3 6 cross recessed pan head drilli...

Page 68: ...screw M2x4 GB 818 4 2 HP 60 patient side occlusion pressure detection board 1 3 Separate air bubble sensor module B 1 1 Screw out the four cross recessed pan head screws M2x4 GB 818 1 2 Take down the...

Page 69: ...FFC No Part Name Quantity 1 HP 60 pump door hole plug 1 2 PT2 3 6 cross recessed pan head drilling PT thread tapping screw 1 3 HP 60 pump door board connection FFC 1 4 HP 60 bottom shell FPC cover 1 1...

Page 70: ...APTAIN MEDICAL TECHNOLOGY CO LTD 70 93 5 HP 60 pump door board connection FFC 1 5 Take down the HP 60 cover plate 60Z0000026 according to the method in section 8 13 6 Take down the HP 60 pump door boa...

Page 71: ...OGY CO LTD 71 93 No Part Name Quantity 1 HP 60 lower shell hole plug 8 2 PM3 6 screw 8 3 HP 60 face shell 1 1 Remove the eight HP 60 lower shell hole plugs 1 and eight PM3 6 screws 2 2 Take down the H...

Page 72: ...ate assembly 1 11 HP 60 pump door assembly 1 3 Take out the HP 60 middle plate assembly 10 and HP 60 pump door assembly 11 4 Remove the two PT3 8 cross recessed pan head drilling PT thread tapping scr...

Page 73: ...mbly 1 4 HP 60 pump door assembly 1 1 Take down the HP 60 middle plate assembly 3 and HP 60 pump door assembly 4 according to the method in section 8 17 2 Remove the two PT2 3 6 cross recessed pan hea...

Page 74: ...components must be properly installed 3 For the parts where lubricating grease has been applied but already erased the operator must reapply lubricating grease on these parts 4 When installing the ma...

Page 75: ...60Z0000005 HP 60 face shell 8 1 2 Upper shell assembly 1404 00089 01 HP 60 shifting block plate 8 19 3 Upper shell assembly 1202 00061 01 HP fastener and fastener seat 8 19 4 Middle separation assembl...

Page 76: ...separation assembly 1204 00052 01 HP 60 pump finger position detection PCBA 8 5 10 Middle separation assembly 1462 00100 01 HP 60 patient side occlusion signal connection cable 8 7 11 Middle separati...

Page 77: ...ated consumable middle plate 8 8 16 Middle separation assembly 1204 00051 01 HP 60 tube detection PCBA 8 7 17 Middle separation assembly 1202 00070 01 HP 60 peristalsis pump body assembly 8 8 18 Middl...

Page 78: ...01 HP 60 fluid side occlusion pressure detection PCBA common consumable 8 11 23 Middle separation assembly 1204 00072 01 HP 60 fluid side occlusion pressure detection PCBA dedicated consumable 8 11 2...

Page 79: ...ttom shell assembly 1404 00085 01 AC socket 8 3 29 Bottom shell assembly 1455 00003 01 Loudspeaker 8 3 30 Bottom shell assembly 1404 00078 01 Interface socket 8 3 31 Bottom shell assembly 1462 00016 0...

Page 80: ...1204 00048 01 HP 60 main PCBA with WiFi 8 17 36 Bottom shell assembly 1204 00071 01 HP 60 main PCBA without WiFi 8 17 37 Bottom shell assembly 1204 00050 01 HP 60 drop sensor interface PCBA 8 18 38 Bo...

Page 81: ...0072 01 HP 60 occlusion pressing plate 8 14 43 Door assembly 1401 00077 01 HP 60 occlusion spring 8 14 44 Door assembly 1448 00002 01 Separate air bubble sensor module B 8 14 45 Door assembly 1462 000...

Page 82: ...ential Information of MEDCAPTAIN MEDICAL TECHNOLOGY CO LTD 82 93 48 Door assembly 8400000002 HP 60 veneer 8 15 Note The list of spare parts is updated as requested based on product changes and mainten...

Page 83: ...Files for Software Programming 1 List of software downloaded using Infusion clinical information system download Software Name BIN File Main program of HP 60 system software HP 60 UI_V1 X 0 bin HP 60...

Page 84: ...talled at the first use After drive installation determine a fixed USB port for connection of the USB to RS232 connection cable in the future If you change the port for connection of this line you nee...

Page 85: ...e bin file for loading 6 Select the port on the left and select the bin file to be programmed on the right 7 Click start download A download progress bar is displayed It takes about 20 minutes for pro...

Page 86: ...pleted a message is displayed to indicate that the downloading is successful 9 Remove the USB cable from the machine Note The cable connected to the PC must not be removed Otherwise the PC may break d...

Page 87: ...d Special Tools 1 Long screwdriver with Philips head Diameter 5mm Length 120mm 2 Standard screwdriver with Philips head Diameter 3mm All length is ok 3 Soldering iron with sharp pointed tip 4 Tweezers...

Page 88: ...Appendix 88 6 Electronic scale 500g 0 01g...

Page 89: ...according to IEC EN60601 1 The electrical safety test must be performed in normal environment including temperature humidity and atmospheric pressure The electrical safety test provided in this sectio...

Page 90: ...ad to the red input terminal of the safety analyzer and clamp the other end of the red test lead onto the metal foil attached to the shell of the tested device Plug in the 601 safety analyzer and pres...

Page 91: ...m is generated within 1 minute Syringe occlusion is displayed on the screen the di di di di di alarm sound is given every 15 seconds and the red alarm indicator flashes Check the appearance of the pow...

Page 92: ...alled and no material fractures Result Defects found which could endanger patients users or third parties Yes No Measures to be taken Yes No Inspection Performed by Date Signature Next deadline for TS...

Page 93: ...aiwang Research Building No 5158 Shahe West Road Xili Nanshan 518055 Shenzhen Guangdong PEOPLE S REPUBLIC OF CHINA Fax 86 755 26001651 Postal code 518055 Website http www medcaptain com Email MC servi...

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