McHale 900340 Operator'S Instruction Manual Download Page 73

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McHale

Fusion Vario

Baler & Wrapper

Icons on Screen 1 (Automatic)

Icons on Screen 2 (Manual)

7.3

On-screen feedback

Net indicator

The net indicator rotates when net is being applied.
This stops rotating when the net knife trips to cut the
net.

Small bale
appears to
signify bale is
approaching
completion

Net

Wrapping

Rotations

Bale count/
sub total

Customer
details for
bale count

Wraps completed & total
number of wraps to be
completed

Bale
Density

‘Auto’ is
shown when
Auto-tip is
activated. ‘x2’
is shown when
Tipping x2 is
activated and
the wrapper is
set to off.

Bale shape
indicators

Bale

Diameter

Wrapper
rpm

7 knives, in
the ‘up’
position

8 knives, in the
‘down’ position

Pressure for the
8 knives

Operating
voltage

Pressure for
the 7 knives

Bale Diameter
Display

Film wrapping rotations

Summary of Contents for 900340

Page 1: ...Co Mayo F31 K138 Ireland Tel 353 94 9520300 Email sales mchale net Website www mchale net 5 5 ISO 9001 2015 CLT00911_1 02 Fusion Vario Baler Wrapper Operator Instruction Manual Issue 5 valid from ser...

Page 2: ...ust select Current page if that is sufficient This is the original operator manual with Original Instructions The English language version of the operator manual is the source document for all transla...

Page 3: ...ve parts of the machine immediately and to use only genuine McHale spare parts as these are designed and manufactured to the same standard as the original machine Spare parts can be obtained from your...

Page 4: ...3 8 Operating the machine 17 3 9 In the event of a fire 17 3 10 General safety warnings 18 4 Specific safety warnings 24 4 1 Electronic safety warnings 24 4 2 Hydraulic safety warnings 24 4 3 Noise l...

Page 5: ...ar adjustment 66 6 14 PTO shaft adjustment maintenance 67 7 Electronic control system 70 7 1 Control box functions 71 7 2 Control box features 72 7 3 On screen feedback 73 7 4 Automatic operation 78 7...

Page 6: ...t 128 11 Attachments 132 11 1 Side tip 132 12 Machine maintenance 137 12 1 Maintenance intervals 137 12 2 Tightening torque values 140 12 3 Net tension pump 141 13 Storage 142 13 1 End of season 142 1...

Page 7: ...McHale Fusion Vario Baler Wrapper 7 This page is intentionally left blank...

Page 8: ...to the following Safety instructions Functions Controls hydraulic electrical It is highly recommended to get acquainted with any new machinery slowly Take time to learn and understand all of the feat...

Page 9: ...n turn wrapped with plastic stretch film for the purpose of storing as fodder for feeding livestock This designation includes the movement of the machine between fields by track or road incidental to...

Page 10: ...on inside cover 2 Stop switch B inside cover 3 Netter unit 4 Chamber door pressure clock 5 Drawbar stand 6 Crop guard or crop roller 7 Chopper unit 8 Pick up reel 9 Wheel chocks 10 Knife blanks inside...

Page 11: ...ew No Machine function 1 Hose carrier 2 Chamber door tailgate 3 Spare film section inside cover 4 Dispenser ring 5 Dispenser 6 Tip arm roller 7 Cut hold unit 8 Stop switch A 9 Dispenser access door 10...

Page 12: ...or optional equipment and may not be available in all countries Transport length 6 3 m 248 Transport width 2 95 m 116 Transport height 3 3 m 130 Transport weight unladen 6 700 kg 14 771 lbs Axle weig...

Page 13: ...optional Film layers 2 2 2 2 2 etc Film storage 12 rolls 2 rolls on dispensers Dispenser rotary speed Max 36 rpm CAUTION Heavy net rolls should be handled by two people Pay attention to the heavy wei...

Page 14: ...r coarse ground with strong stubble which may have a tendency to puncture the film as it allows the bale to land on its edge which has a much higher degree of film coverage It is also very useful on h...

Page 15: ...s a potentially hazardous situation that if not avoided could result in machinery damage or personal injury NOTE This symbol is used to identify special instructions or procedures which if not followe...

Page 16: ...machinery and driving as these impair the operator s attention 3 5 In case of emergencies In the event of any accident emergency equipment should be kept close at hand A first aid kit and fire extingu...

Page 17: ...prescribed or otherwise The operator must have read and understood all aspects of the operator manual in order to operate maintain and clean the machine Ideally they should also receive training from...

Page 18: ...nd failure to follow safety rules Read and understand this operator manual before using the machine If any of the instructions appear unclear do not hesitate to contact your McHale dealer Only compete...

Page 19: ...he Danger Zone while operating the machine especially during start up Before repair or reassembly Safe lifting gear of sufficient capacity must be used for machine assembly All chains and slings used...

Page 20: ...ation While operating this machine on hilly or sloping ground the operator must take extra precautions in particular the Danger Zone is increased in such conditions Precaution must be taken when trave...

Page 21: ...Hale dealer When conducting maintenance work tie long hair behind your head Do not wear a necktie necklace scarf or loose clothing when you work near the machine or moving parts Rotating machinery par...

Page 22: ...washer is used then take extreme caution and operate from ground level only Never climb onto any part of the machine while pressure washing due to the fact that all metal surfaces become extremely wet...

Page 23: ...ehicles and controls left in neutral Do not allow children to use bales of any description for playing It is very easy to fall from stacked bales resulting in serious injury or fall between them leadi...

Page 24: ...eading connections extremely slowly Hydraulically actuated devices must be blocked mechanically against movement before working on the machine If any hoses are removed or replaced ensure they are mark...

Page 25: ...st be applied engine shut down with ignition key removed The PTO shaft must be removed from the PTO stub with the hydraulic and electric power supply disconnected It is forbidden to open any safety gu...

Page 26: ...McHale Fusion Vario Baler Wrapper 26 4 6 Safety instruction decal locations Decals on the front of the machine Decals on the rear of the machine...

Page 27: ...If any of the decals are damaged or missing they are available from your McHale dealer The relevant part numbers are shown in brackets The decals featured on the machine are displayed with their meani...

Page 28: ...n the machine when the machine is moving or working CST00107 Keep clear of pick up area as long as the engine is running and the PTO shaft is connected to the tractor CST00108 Read instruction manual...

Page 29: ...ulator is under high pressure Slowly release hydraulic pressure before carrying out any maintenance CST00115 Beware of rotating dispensers ring and moving wrapping table rollers CST00116 Knife release...

Page 30: ...ide tip Not for road use Placed on side tip only CST00138 Do not stand in the articulation area while the tractor engine is running CST00141 Never perform any adjustments or reach into the netter unle...

Page 31: ...e engine and ensure that driveline has stopped before making connections adjustments or cleaning out PTO driven equipment CST00143 Crush hazard Keep hands clear of rotating elements Do not remove the...

Page 32: ...g the pick up reel should be in the float position CST00609 The PTO wide angle joint must never exceed 80 degrees both when stationary or during operation Permanent damage may result otherwise CST0065...

Page 33: ...r Wrapper 33 Always use correct specification chain oil for automatic chain lubrication CST00776 Lock the chamber door before working on the open bale forming chamber CST00785 Tie down points CST00901...

Page 34: ...ever either valve can be actuated separately using an 8 mm ring spanner providing the above cautionary note conditions are satisfied CAUTION Use only for troubleshooting or in an emergency Normally th...

Page 35: ...of the machine C Year of manufacture of the machine D Model year of the machine E Serial number of the machine F Name of the manufacturer G Vehicle category H Machine type approval number I Vehicle i...

Page 36: ...chain or strap when using the four lift eye locations on the chassis shown below The crane or lifting device must be capable of lifting a minimum load of eight tonnes 8 000 kg Never go under a suspen...

Page 37: ...raised off the ground The jacking points are at the rear of the machine Only approach the machine with the jack from the side to ensure that there is adequate working room Care should be taken not to...

Page 38: ...for hydraulic power supply of minimum 45 litres per min 180 bar 4 male quick release for return line must be free flow to tank 5 female quick release for load sensing only required if the tractor has...

Page 39: ...power supply Do not use any other electric power supply for the electronic control system otherwise damage may occur Machines are set up for hitching to the tractor drawbar Once the tractor is attach...

Page 40: ...gs with holes Swivel hitch drawbar eyes or coupling rings Place the steel plate through the hitch eye from the top Attach the padlock underneath through either hole in the device Once the padlock is l...

Page 41: ...sed when moving Always ensure that the hand brake has been released before moving the machine on the road or operating in a field Break away rope fixed to tractor Hand brake handle WARNING Ensure PTO...

Page 42: ...n each auxiliary valve In its most ideal configuration the tractor will have a Power Beyond connection i e oil comes direct from the pump by passing the tractor auxiliary valves to a female quick rele...

Page 43: ...open centre default factory setting 2 Closed centre Set as closed centre load sensing 3 Load sensing Does the tractor have a Power Beyond Sensing Line connection fitted Yes No Contact your tractor de...

Page 44: ...ease for load sensing if tractor is load sensing 4 male quick release for pick up reel with on off tap 5 Hydraulic brake coupling 6 12 V 7 pin socket for lighting 7 12 V 20 A euro socket machine loom...

Page 45: ...using the supplied euro lead or the battery power cable The control box is not waterproof it must be protected from rain 5 12 Lighting system The 7 pin plug of the lighting system on the machine must...

Page 46: ...ure Do not remove the protective cover until it is ready for use Net damage can cause undesired netter performance and affect bale weatherability NOTE Minimum turns of net recommended For netting sila...

Page 47: ...and the cycle is halted See Net settings The following is the procedure for changing a roll or fitting the first roll NOTE Cleaning solvents Never use cleaning agents such as benzene petrol turpentine...

Page 48: ...til it locks in the raised position Remove any packaging material and the empty cardboard core of the finished net roll and dispose of responsibly Move the new net roll from the storage position onto...

Page 49: ...feed roller 5 Release the roller tension latch Insert the tabbed handle end into the slot Push back so the latch can be raised and then release Releasing the latch will compress the net rollers togeth...

Page 50: ...rmined net length and the net knife is tripped The amount of net applied can be adjusted between 1 1 and 9 9 layers per bale using the control box See Net settings It is recommended that a minimum of...

Page 51: ...shing and holding button L4 until the netter knife trips otherwise net will continue to feed until Button L4 is activated To repeat the netting cycle in manual mode the chamber closed button R2 must b...

Page 52: ...rotor leading to serious destruction within the machine CAUTION Use protective gloves Use protective gloves for any manual work in this area The number of knives installed determines the cut length o...

Page 53: ...osition B X 6 Removal of knives blanks is the reverse of the following installation procedure Pay particular attention to all decal warnings and safety advice Knife Knife blank 7 Rotating the knife lo...

Page 54: ...ion of approx 190 mm L assuming the knife actuators are fully up The retaining magnets J will hold knives in position until the knife lock shaft is closed 11 After installing push the top of each knif...

Page 55: ...to 90 onto the lock pin X locks all knives blanks securely 16 The knives are shown fully down retracted with the knife correctly positioned within the actuator arm and the lock shaft in the locked pos...

Page 56: ...particular attention to all decal warnings and safety advice 6 6 2 Knife sharpening The knives in the chopper unit should be sharpened on the flat side using either a file or a mopping disk The knife...

Page 57: ...sooner if desired from within the control box sub menus See Bale count To add oil 1 Unscrew the top cap and add chain oil to the oil reservoir tank A up to the maximum level mark shown McHale recommen...

Page 58: ...move the used cartridge 2 Pull the plunger all the way back and locate a new refill cartridge 3 Remove the cap from the plunger end of the refill cartridge Insert the refill cartridge as shown and rem...

Page 59: ...ith access slots in the chamber walls Operate the tension arm lock B using the following procedure See Tension arm lock 1 Move the lock lever B from the normal working position to the maintenance posi...

Page 60: ...nts through slots in the chamber walls two on either side To release the tension arm lock once tension arm rollers have been greased the lock lever B should be returned to the working position before...

Page 61: ...ground never pour them down the drain and never discard them where they can pollute the environment Always take waste materials to a recycling centre 1 Remove the filler plug A followed by drain plug...

Page 62: ...he tyres weekly for the pressures outlined in the following table Details Type Field pressure Road pressure Part No 650 50R22 5 157 D Vredestein Flo Pro 1 65 bar 3 2 bar CWH00054 650 55R22 5 163 D All...

Page 63: ...ks should be used on one wheel front and back as shown The only exception to this is when the machine is parked on hilly ground In that case a chock should be used on each wheel on the downhill side o...

Page 64: ...the transport working position It should be wound up and retracted fully as shown before removing the handle The main difference being that the drawbar height is now fully adjustable Type A swing down...

Page 65: ...ine weight taken off the stand by rotating jack handle 1 in a counter clockwise direction the lower part of the stand 2 can be retracted quickly by removing the quick release pin 3 having first remove...

Page 66: ...und when in the working position see below To adjust first remove the safety bolts then slacken the hinge bolts C but do not remove The hitch eye can be adjusted to different height positions by repos...

Page 67: ...aft is too long and must be altered Typically the shortest distance on a trailed machine is when the tractor is turned at the maximum angle from the machine Operating on very hilly ground can also red...

Page 68: ...ts removal This will ensure that a maximum overlap ideally 200 mm minimum is maintained when extended Maximum 80 angle of movement should never be exceeded otherwise permanent damage will result All P...

Page 69: ...WARNING Ensure PTO guarding is in good condition Never use the machine if the PTO guarding is missing or damaged Entanglement in rotating drive line can cause serious injury or death Always stop the...

Page 70: ...Software Version IS302 004 Manual Screen 1 The buttons displays that vary on Manual Screen 2 are also shown L R 1 2 3 5 6 4 1 2 3 5 6 4 7 8 9 10 11 Auto Screen 1 The buttons displays that vary on Auto...

Page 71: ...p open No function L4 Net cut Film clamp release No function L5 Density release wrapper rotate reverse Tip pause L6 Toggle between man screen 1 2 Toggle between auto screen 1 2 R1 Open chamber door Ra...

Page 72: ...machine image 2 Automatic Shows transparent view displaying internal components There are two screen options for the manual mode and two screen options for the automatic mode The reason for this is to...

Page 73: ...g completion Net Wrapping Rotations Bale count sub total Customer details for bale count Wraps completed total number of wraps to be completed Bale Density Auto is shown when Auto tip is activated x2...

Page 74: ...itched to On in the menu this icon will be displayed showing the preset number of rotations If wrapping is switched to Off this icon will not be visible On the main section of the screen above the ima...

Page 75: ...is reached it should be released and then pressed again The pressure will then increase to the maximum allowed and a Knife pressure too high warning will be displayed to warn the operator not to bale...

Page 76: ...ves one for 7 knives Button R4 and one for 8 knives Button R5 Pressing knives down Button R3 lowers both sets 7 8 together There are two knife pressure displays one for the set of 7 knives and one for...

Page 77: ...bale shape is As the bale becomes uneven the bar graph reduces gradually on the chamber side that requires more crop As the bar graph reduces the steering indicator extends in the direction in which...

Page 78: ...tomatically if Auto tip is turned on If the net fails to feed or runs out a Net error warning will be displayed The roll of net can be replaced and Net Feed Button R3 is pressed to start netting again...

Page 79: ...for ease of collection The first bale made is tipped as the bale in the chamber is being netted Once netted this bale is transferred and tipped immediately To activate this feature turn off wrapping...

Page 80: ...or menu item R1 Move a tab to the right R2 Move a tab to the left R3 Move up an item in the selected tab screen R4 Move down an item in the selected tab screen R5 Increase the value of a selected nume...

Page 81: ...ensor system The film sensor monitors the passage of film through the dispenser rollers If one dispenser stops feeding film due to a roll coming to an end the control box will give an audible alarm an...

Page 82: ...ful in dusty windy conditions It helps to stick the film end tails for better bale presentation shape The duration of the bale roll ranges from 0 15 s Set to 0 s to disable Additive This feature is us...

Page 83: ...sub total You can enter change the customer details for each bale count by pressing Enter R5 A new screen will appear with a keypad which can be used to enter the details The lube count is after bale...

Page 84: ...s the bale core size Core density Sets the bale core density Net layers This setting determines the amount of net layers to be applied to each bale It ranges from 1 1 to 9 9 Net delay This setting set...

Page 85: ...ller can be adjusted from 1 to 5 Clock date adjust Select the clock date adjust menu item NOTE The machine comes as standard with a single camera but operators may fit a 2nd camera if desired Camera m...

Page 86: ...screen will automatically toggle between the main screen and camera 1 during various stages of the machine cycle The toggle button can also be used to manually switch between camera and main screen Au...

Page 87: ...ctions and displays the Front Stop Switch warning Turn clockwise to the reset position to resume normal operation 2016 Rear stop switch When the rear stop button is pressed it disables all functions a...

Page 88: ...his warning on the display and the wrapping rollers will operate in 50 50 mode giving a correct wrap with the remaining film roll Press ESC to silence the alarm 2024 Out of dispenser film When both di...

Page 89: ...ulic pressure holding up the chopping knives is too high for baling which could lead to knife or machine damage This warning will be seen if manually raising the knives with max pressure See Knife ope...

Page 90: ...your McHale dealer if you see this 2022 Dispenser position error This message is displayed when the dispenser is in the wrong position for tipping the bale Use buttons L3 L4 Screen 1 to rotate the wra...

Page 91: ...l not turning Check that the tractor oil supply is connected and turned on Contact your McHale dealer if the problem is not resolved 2007 Wrap not complete If Stop Button 11 is pushed during wrapping...

Page 92: ...ere is no loose grass sitting on the bale detect sensor paddle If loose grass is not the cause of the warning then contact your McHale dealer 2025 Timeout This warning is shown and the AUTO cycle halt...

Page 93: ...vated this warning is displayed and tipping is halted to notify the operator that the bale cannot be tipped off at this angle as the bale is likely to roll away The operator then has time to repositio...

Page 94: ...McHale Fusion Vario Baler Wrapper 94 This page is intentionally left blank...

Page 95: ...hes the target Auto is shown when Auto tip is activated x2 is shown when Tipping x2 is activated and the wrapper is set to off Knives Number of chopping knives engaged Press to toggle available option...

Page 96: ...On or Off Bale Shape Indicator Turns the indicator On or Off Diameter Correction Used to nudge the actual bale size up or down slightly so that it accurately matches the diameter setting Bale Diamete...

Page 97: ...he rear door switch is operating correctly The rear door switch warning should always appear on the control box when the rear door is open If this is not the case or if the warning appears with the re...

Page 98: ...d of responsibly 4 Push the new roll on the central pin engage the film roll lock and reinsert the linch pin 5 Thread the film through the dispenser rollers as per the threading diagram taking care no...

Page 99: ...epressing this button 8 Open safety door and load film as before Thread the film through the dispenser rollers as per the threading diagram taking care not to trap fingers between the rollers 9 Pull a...

Page 100: ...o apply eight 8 or ten 10 layers to ensure a good airtight package 12 Close the door firmly making sure that both primary and secondary latches have been engaged WARNING Do not clamp film in the cut h...

Page 101: ...dly to the distance the wrapped bales are to be transported It is much more difficult to safely handle without damaging the film bales of 1 000 kg compared to more typical 800 kg bales Where either of...

Page 102: ...hen netting of the next bale starts Dispenser position error symbol l NOTE Bale will not transfer if dispenser ring is in wrong position The bale will not transfer from the baler chamber if the dispen...

Page 103: ...Gear option 64 Gear option 55 Gear option Hot climates Item Part Code Description A ADP00018 Kit dispenser gears 70 B CMH00055 Gear spur 1 5 m 60 t dispenser C CMH00175 Gear spur 1 5 m 35 t dispenser...

Page 104: ...es knives and accumulators in order to function Beware of serious injury when carrying out any maintenance in this area Turn off the tractor and remove the key from the ignition Wear protective gloves...

Page 105: ...The factory setting is to the fully out position as shown 3 Insert the two M6 bolts and tighten nyloc nuts to 12 Nm 4 Repeat for the other cut and hold WARNING Wear proper safety equipment follow all...

Page 106: ...e B 3 Place spare knife in the working position and place a new spare knife underneath if available 4 Tighten the two M6 setscrews to 12 Nm Cut and hold rail adjustment After much use the moving part...

Page 107: ...hold knife keep fingers on the outside end of the slider as shown Fit washers and nyloc nut and reconnect the ram rod using the 17 mm and 22 mm spanners Do not overtighten There should be only 2 thre...

Page 108: ...fely to the tractor PTO stub shaft The lighting system of the machine must be connected to the tractor and must be in a fully functioning condition The hydraulic supply must be turned off and protecte...

Page 109: ...the transport position 9 2 Road transportation with side tip attached Side tip must be folded vertically and secured Ensure the transport pin is secured in the transport position with the linch pin at...

Page 110: ...other end securely fixed to the tractor each time the machine is attached to the tractor If the machine hitch ever becomes detached from the tractor this rope will apply the brakes on the machine CAU...

Page 111: ...lly directed 15 20 m to the right hand side and also the same distance to the left hand side of the pick up as the baler is driven over the swath Collect the material into one side of the pick up for...

Page 112: ...ick up unit The crop roller height should be adjusted by engaging the chain links in the keyhole slots so that the stops do not rest on the rubber bumpers as shown Once this initial height is set it i...

Page 113: ...speed Any lumps of material can now be easily transported into the bale chamber After having cleared the blockage a quick push of reset Button R2 will return the channel floor to the working position...

Page 114: ...ge hydraulic accumulators are connected to the actuation circuit 10 7 Selectable knives Selectable knives are available as an option on the machine The operator can select between 0 7 8 or 15 knives 0...

Page 115: ...bale density The bale density gauge is divided up into increments of 20 bar per increment and has a yellow zone green zone and a red zone as a quick reference during machine operation When baling dri...

Page 116: ...erall net tension as there is more net available to hold the bale together McHale recommends a net stretch setting of 5 or less for drier materials when set to a high bale density See Net stretch 10 1...

Page 117: ...he tension arm passes the stop 3 In order to release the pressure from the belts the tailgate must now be closed approximately half way so that the tension arm rests on the stop inside the bale chambe...

Page 118: ...sers The spare rolls are stored at each side of the machine behind the front panels To open the primary latch A on the door panels a 13 mm spanner or flat blade screwdriver will be required The second...

Page 119: ...on its own Once the hoses have been disconnected from the tractor the braking system of the machine is active The parking brake should also be used to ensure stability of the machine once disconnected...

Page 120: ...tional The machine is equipped with hydraulic drum brakes using single line activation Connection with the tractor Connect the female hydraulic brake hose to the tractor after shutting down the engine...

Page 121: ...kes squeal or grate heavily when activating the foot brake 10 14 4 Brake adjustment Machines fitted with brakes either air or hydraulic must be initially checked after the first 50 hours of use and ev...

Page 122: ...or X is not within this 12 18 mm range then the brake can be adjusted using the adjuster screw as shown Using a 14 mm spanner turn the adjuster screw clockwise to reduce the value and anti clockwise t...

Page 123: ...of both cables at the hand brake lever so that most of the available thread is towards the lever as shown Ensure that the locknuts are tightened securely against the serrated washers after final adju...

Page 124: ...ase float spring pressure 2 Ensure that the tractor engine has been shut down the key removed and the brakes applied before carrying out the following procedure 3 The method of adjustment can be eithe...

Page 125: ...n the lowered position If not re adjust by lowering the spring tension i e move the collar in direction F NOTE Additional spring force required when operating at heights If operating at heights other...

Page 126: ...e chain adjustment Adjust turn buckle A until the gap between the coils of the spring is 2 3 mm As the chain wears the gap D will need to be reduced If there is no more adjustment available in the tur...

Page 127: ...n slide C while continuing to hold sprocket D in position 3 Tighten A and ensure that sagging is kept to a minimum 10 16 4 Reel drive chain adjustment To adjust the reel drive chain the use of both a...

Page 128: ...ck the two nuts together to secure in place 10 17 Adjusting belt alignment Assuming crop is fed evenly into the bale chamber generating consistent good profile bales the belt s should run smoothly and...

Page 129: ...ure make sure that the bale chamber is empty and that all rollers and belt s are free of any loose debris or crop To do this open the chamber door then shut down the tractor and remove the ignition ke...

Page 130: ...acking roller which is located at the lower back corner of the tailgate WARNING Before approaching the machine make sure that the tractor is shut down with the hand brake applied and the ignition key...

Page 131: ...d ignition key removed until tracking is aligned 8 Open and close the door a number of times with the PTO running at 540 rpm Inspect the belt s again with the wedges put back into the door opening to...

Page 132: ...leted the operator must ensure that a clear and sufficiently large landing area is available for the bale Safety Always ensure that there are no persons behind or around the wrapper during operation a...

Page 133: ...back left corner of the machine control box must be in Manual mode Ensure that the tractor engine has been shut down the ignition key removed and the brakes applied 2 Secure the rear roller using sui...

Page 134: ...Ensure bolts are tightened fully 9 Fit U shaped mounting plates CZH04868 for the suspension unit to brackets on left side of the cradle using the bushings and fasteners supplied I 10 Using suitable li...

Page 135: ...s are provided to ensure that the wrapped bale is protected from sharp edges as it exits the machine Q R Fit panel guards to the left and right sides of the machines using three M10 x 35 setscrews 14...

Page 136: ...tical transport position allowing it to be transported safely as shown below Finally an additional linch pin must be installed as shown to secure the gravity latch in position WARNING It is very impor...

Page 137: ...e axle U bolts are tightened to a torque of 450 Nm Check and correct if necessary the air pressure in the tyres Drain and change gearbox oil See Gearbox oil Carry out adjustment of chopper unit duplex...

Page 138: ...an and lubricate all moving parts of the netter unit Ensure axle U bolts are tightened to a torque of 450 Nm Drain and change gearbox oil See Gearbox oil Clean adjust lubricate both cut and hold slide...

Page 139: ...f so it must always be stored in a dry environment All exposed hydraulic cylinder rods should be greased The pick up and the cutting device area as well as the bale chamber should be cleaned and lubri...

Page 140: ...N 933 M6 10 14 16 M8 23 33 40 Socket head M10 45 63 75 Cap screws M12 78 110 130 DIN 912 M14 122 175 210 M16 195 270 325 Hex nuts M18 260 370 440 DIN 934 M20 370 525 630 M22 510 720 870 M24 640 900 1...

Page 141: ...ly important to observe health and safety rules in order to avoid unnecessary environmental damage or danger to anybody near the machine This especially applies to the responsible disposal of oil Neve...

Page 142: ...ng system Remove net roll and store as per manufacturer s instructions Grease the net knife and cut and hold knives to prevent rusting Use extreme caution when carrying out this operation ensure to we...

Page 143: ...ar protective gloves and clothing Check net wrapping adjustments and inspect net knife for sharpness ensure to wear protective clothing whenever working in this area See Care of the net wrapping syste...

Page 144: ...ou need help with please do not hesitate to contact your McHale dealer 14 1 1 Machine using higher than expected horse power when chopping 14 1 2 Pick up slip clutch going off easily Symptom Reason So...

Page 145: ...d or replace PTO slip clutch going off easily Chamber pressure ground speed too high Reduce Symptom Reason Solution Knives not remaining up while chopping Knives are blunt Remove the knives and sharpe...

Page 146: ...ity Density set too low for the crop conditions Increase the density Issues with bale quality density Crop build up at the tailgate lower closing point Clean away loose crop Issues with bale quality d...

Page 147: ...knife Net not cut correctly Grease on knife new machine machine after winter storage Clean grease off knife Use extreme caution and protective clothing Net not cut correctly Knife spring too slack Adj...

Page 148: ...o the customer with the machine Machine is reassembled correctly Tyre pressure is correct Hydraulics electrics and lighting are working New owner has been instructed on how to operate maintain the mac...

Page 149: ...ing Ballinrobe Co Mayo Ireland F31 K138 Is also in conformity with the provisions of the following other EU directives 2014 30 EU Electromagnetic compatibility EMC Technical file compiled by James Hea...

Page 150: ...LQJ VPRRWKO LWFK PDFKLQH WR WUDFWRU WKHQ FRQQHFW 372 VKDIW GMXVW 372 OHQJWK LI UHTXLUHG KHFN GLVSHQVHU ULQJ GLVSHQVHUV DUH UXQQLQJ VPRRWKO IUHH IURP GDPDJH RU JULW KHQ KLWFKHG WR WUDFWRU FKHFN WKDW WK...

Page 151: ...er concerned This Limited Warranty does not apply to failure through normal wear and tear to damage resulting from negligence or from lack of inspection from misuse from lack of maintenance and or if...

Page 152: ...st be free from dirt and oil If a part is returned in an unfit state the claim will be refused If damaged parts have been returned to the company and warranty is refused the dealer is allowed a period...

Page 153: ...153 16 Appendix 16 1 Adjusting the PTO shaft to the tractor 1 2 3 7 A D 4 B H 5 8 C I 6 F G E 10 13 A H 9 10 10 11 11 12 13 9 A H 10 13...

Page 154: ...944 0 000772 92903 929 0304 0 092903 144 1 0 111111 836127 8361 274 0 836127 1296 9 1 cm3 ml m3 litre l in3 ft3 US gal Imp gal US barrel 1 0 000001 0 001 0 061024 0 000035 0 000264 0 00022 0 000006 10...

Page 155: ...070307 51 71379 0 068065 0 01 0 1450 1 0 001 0 01020 7 5002 0 00987 10 145 03 1000 1 10 197 7500 2 9 8717 0 9807 14 22335 98 07 0 09807 1 735 5434 0 968115 0 001333 0 019337 0 13333 0 000133 0 00136 1...

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