maxon motor ESCON 36/3 EC Hardware Reference Manual Download Page 38

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maxon motor control

Z-38

Document ID: rel7132

ESCON Servo Controller

Edition: November 2018

ESCON 36/3 EC Hardware Reference

Table 1-1

Notation used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 1-2

Symbols & Signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 1-3

Brand Names and Trademark Owners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 2-4

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Table 2-5

Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Table 2-6

Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Table 3-7

Cable Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Table 3-8

Power Socket J1 – Pin Assignment & Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Table 3-9

Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Table 3-10

Motor / Hall Sensor Header J2 – Pin Assignment & Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Table 3-11

Motor / Hall Sensor Header J2 – Specification & Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Table 3-12

Motor / Hall Sensor Socket J2A – Pin Assignment & Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 3-13

Motor / Hall Sensor Socket J2A – Specification & Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 3-14

Digital I/Os Socket J5 – Pin Assignment & Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Table 3-15

I/O Cable 6core. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Table 3-16

Analog I/Os Socket J6 – Pin Assignment & Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Table 3-17

I/O Cable 7core. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Table 3-18

USB Socket J7 – Pin Assignment & Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Table 3-19

USB Type A - micro B Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Table 3-20

Adapters for Flexprint Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Table 3-21

Adapter BLACK FPC11poles – Pin Assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Table 3-22

Adapter BLUE FPC8poles – Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Table 3-23

Adapter GREEN FPC8poles – Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Table 3-24

ESCON 36/3 EC Connector Set – Content. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Table 3-25

LEDs – Interpretation of Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

IST

ABLES

Summary of Contents for ESCON 36/3 EC

Page 1: ...CH 6072 Sachseln Phone 41 41 666 15 00 Fax 41 41 666 16 50 www maxonmotor com Edition November 2018 ESCON Servo Controller Hardware Reference maxon motor control ESCON 36 3 EC Servo Controller P N 41...

Page 2: ...intended for qualified technical personnel Prior commencing with any activities you must carefully read and understand this manual and you must follow the instructions given therein The ESCON 36 3 EC...

Page 3: ...t document is intended for trained and skilled personnel It conveys information on how to understand and fulfill the respective work and duties 1 1 3 How to use Take note of the following notations an...

Page 4: ...served The present document including all parts thereof is protected by copyright Any use including repro duction translation microfilming and other means of electronic data processing beyond the narr...

Page 5: ...EC motors up to approximately 97 Watts The featured operating modes speed control closed loop speed control open loop and current control meet the highest requirements The ESCON 36 3 EC is designed be...

Page 6: ...ratus can not be considered fail safe Therefore you must make sure that any machine apparatus has been fitted with independent monitoring and safety equipment If the machine apparatus should break dow...

Page 7: ...1 pole pair Built in motor chokes 3 x 47 H 2 7 A Inputs Outputs Analog Input 1 Analog Input 2 resolution 12 bit 10 10 V differential Analog Output 1 Analog Output 2 resolution 12 bit 4 4 V referenced...

Page 8: ...ing Figure 2 1 Storage 40 85 C Altitude 2 Operation 0 6 000 m MSL Extended range 1 6 000 10 000 m MSL Derating Figure 2 1 Humidity 5 90 condensation not permitted 1 Operation within the extended range...

Page 9: ...cal Data maxon motor control ESCON Servo Controller Document ID rel7132 2 9 ESCON 36 3 EC Hardware Reference Edition November 2018 2018 maxon motor Subject to change without prior notice Figure 2 2 Di...

Page 10: ...lectromagnetic Compatibility Generic Standards IEC EN 61000 6 2 Immunity for industrial environments IEC EN 61000 6 3 Emission standard for residential commercial and light industrial environments App...

Page 11: ...llows continuous max 2 7 A short time acceleration max 9 A Hot plugging the USB interface may cause hardware damage If the USB interface is being hot plugged connecting while the power supply is on th...

Page 12: ...ered kinetic energy for example in a capacitor b If you are using an electronically stabilized power supply make sure that the overcurrent protection circuit is configured inoperative within the opera...

Page 13: ...up you will be using b Follow the cross reference to get the cable assemblies pin assignment MAKE BAKE YOUR OWN a Check the Cable Selector Table 3 7 to find the required cables for the setup you will...

Page 14: ...cations can be chosen from Follow the description in given order and choose the connection scheme that suits the respective com ponents you are using For corresponding wiring diagrams chapter 4 Wiring...

Page 15: ...Sensor Header J2 Pin Assignment Cabling Table 3 11 Motor Hall Sensor Header J2 Specification Accessories For circuitry Figure 3 6 J2 Head A Prefab Cable Head B Signal Description Pin Color Pin 1 Moto...

Page 16: ...ption Pin Color Pin 1 Motor winding 1 EC motor Winding 1 2 Motor winding 2 EC motor Winding 2 3 Motor winding 3 EC motor Winding 3 4 5 VDC Hall sensor supply voltage 5 VDC IL 30 mA 5 GND Ground 6 Hall...

Page 17: ...xon motor Subject to change without prior notice Figure 3 6 Hall Sensor Input Circuit analogously valid also for Hall Sensors 2 3 Hall sensor supply voltage 5 VDC Max Hall sensor supply current 30 mA...

Page 18: ...abling Table 3 15 I O Cable 6core J5 Head A Prefab Cable Head B Signal Description Pin Color Pin 1 white DigIN1 Digital input 1 2 brown DigIN2 Digital input 2 3 green DigIN DigOUT3 Digital input outpu...

Page 19: ...y 1 0 V Logic 1 typically 2 4 V Input resistance typically 47 k 3 3 V typically 38 5 k 5 V typically 25 5 k 24 V Input current at logic 1 typically 130 A 5 VDC Switching delay 8 ms PWM frequency range...

Page 20: ...ously valid also for DigIN4 Figure 3 11 DigOUT3 Circuit analogously valid also for DigOUT4 DigIN Input voltage 0 36 VDC Max input voltage 36 VDC Logic 0 typically 1 0 V Logic 1 typically 2 4 V Input r...

Page 21: ...rol ESCON Servo Controller Document ID rel7132 3 21 ESCON 36 3 EC Hardware Reference Edition November 2018 2018 maxon motor Subject to change without prior notice Figure 3 12 DigOUT3 Wiring Examples a...

Page 22: ...O Cable 7core J6 Head A Prefab Cable Head B Signal Description Pin Color Pin 1 white AnIN1 Analog input 1 positive signal 2 brown AnIN1 Analog input 1 negative signal 3 green AnIN2 Analog input 2 posi...

Page 23: ...uts 1 and 2 Figure 3 15 AnOUT1 Circuit analogously valid also for AnOUT2 Input voltage 10 10 VDC differential Max input voltage 24 VDC 24 VDC Common mode voltage 5 10 VDC referenced to GND Input resis...

Page 24: ...he power supply of controller and PC Notebook or if possible balance them Insert the USB connector first then switch on the power supply of the controller Figure 3 16 USB Socket J7 Note Column Head B...

Page 25: ...nt ID rel7132 3 25 ESCON 36 3 EC Hardware Reference Edition November 2018 2018 maxon motor Subject to change without prior notice USB Standard USB 2 0 USB 3 0 full speed Max bus supply voltage 5 25 VD...

Page 26: ...er Suitable motors with Hall sensors not concluding Order number Designation Color Poles Type Rating W 418719 Adapter BLACK FPC11poles black 11 EC 10 EC 13 EC 20 flat EC 32 flat EC 45 flat 8 6 12 3 5...

Page 27: ...E Signal Description Pin 1 Motor winding 1 EC motor Winding 1 2 Motor winding 2 EC motor Winding 2 3 Motor winding 3 EC motor Winding 3 4 5 VDC Hall sensor supply voltage 5 VDC IL 30 mA 5 GND Ground 6...

Page 28: ...ready made cable assemblies we strongly suggest that you use the following hand tools Hirose hand crimper DF3 TA22HC for crimping contacts DF3 22SC Hirose hand crimper DF3 TA2428HC for crimping conta...

Page 29: ...ion Table 3 25 LEDs Interpretation of Condition LED Status Error Green Red off off INIT slow off DISABLE on off ENABLE 2x off STOPPING STOP STANDSTILL off 1x ERROR Vcc Overvoltage Error Vcc Undervolta...

Page 30: ...on motor control 3 30 Document ID rel7132 ESCON Servo Controller Edition November 2018 ESCON 36 3 EC Hardware Reference 2018 maxon motor Subject to change without prior notice p a g e i n t e n ti o n...

Page 31: ...SCON 36 3 EC Hardware Reference Edition November 2018 2018 maxon motor Subject to change without prior notice 4 Wiring Figure 4 22 Interfaces Designations and Location Remark The subsequent diagrams f...

Page 32: ...ID rel7132 ESCON Servo Controller Edition November 2018 ESCON 36 3 EC Hardware Reference 2018 maxon motor Subject to change without prior notice 4 1 maxon EC motor with Hall Sensors HEADER J2 Figure...

Page 33: ...rol ESCON Servo Controller Document ID rel7132 4 33 ESCON 36 3 EC Hardware Reference Edition November 2018 2018 maxon motor Subject to change without prior notice SOCKET J2A Figure 4 24 maxon EC motor...

Page 34: ...ition November 2018 ESCON 36 3 EC Hardware Reference 2018 maxon motor Subject to change without prior notice 4 2 maxon EC motor with Hall Sensors and Flexprint Cable FPC HEADER J2 ADAPTER BLACK J2 TO...

Page 35: ...ller Document ID rel7132 4 35 ESCON 36 3 EC Hardware Reference Edition November 2018 2018 maxon motor Subject to change without prior notice HEADER J2 ADAPTER BLUE J2 TO FPC 8 POLE Figure 4 26 maxon E...

Page 36: ...l7132 ESCON Servo Controller Edition November 2018 ESCON 36 3 EC Hardware Reference 2018 maxon motor Subject to change without prior notice HEADER J2 ADAPTER GREEN J2 TO FPC 8 POLE Figure 4 27 maxon E...

Page 37: ...for DigOUT4 20 Figure 3 12 DigOUT3 Wiring Examples analogously valid also for DigOUT4 21 Figure 3 13 Analog I Os Socket J6 22 Figure 3 14 AnIN1 Circuit analogously valid also for AnIN2 23 Figure 3 15...

Page 38: ...er J2 Specification Accessories 15 Table 3 12 Motor Hall Sensor Socket J2A Pin Assignment Cabling 16 Table 3 13 Motor Hall Sensor Socket J2A Specification Accessories 16 Table 3 14 Digital I Os Socket...

Page 39: ...wiring 13 interpret icons and signs used in the document 3 I incorporation into surrounding system 11 informatory signs 4 intended purpose of the device 5 interfaces location and designation 31 L LED...

Page 40: ...all parts thereof is protected by copyright Any use including reproduction translation microfilming and other means of electronic data processing beyond the narrow restrictions of the copyright law wi...

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