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maxon motor control
EPOS2 Positioning Controller

Document ID: rel8458

Z-37

EPOS2 Module 36/2 MoBo Hardware Reference

Edition: November 2018

Documentation Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Figure 3-2

EPOS2 Module 36/2 Motherboard – Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Figure 3-3

Power Input Connector (J1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Figure 3-4

Coils Output Connector (J2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Figure 3-5

Hall Sensor Input Connector (J3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Figure 3-6

Encoder Input Connector (J4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Figure 3-7

Auxiliary I/O Connector (J5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Figure 3-8

Auxiliary Bay Connector (J6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Figure 3-9

VCC Board-to-Board Powerlink (J7a & J7b). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Figure 3-10

GND Board-to-Board Powerlink (J8a & J8b) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Figure 3-11

CAN Bus Connector (J9 & J10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Figure 3-12

EPOS2 Module 36/2 Connector (J11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Figure 3-13

DIP Switch Bank (Sw1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Figure 3-14

CAN Jumper (Link1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Figure 3-15

Motor+ Link (Link2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Figure 3-16

Motor- Link (Link3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Figure 3-17

Fuse (Fuse1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Figure 3-18

Fuse (Fuse2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Figure 3-19

Power LED (Pwr) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Figure 3-20

Dimensional Drawing – Motherboard with EPOS2 Module 36/2 [mm] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Figure 4-21

USB Module – Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Figure 4-22

USB Connector (J1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Figure 4-23

Auxiliary Port Connector (J2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Figure 4-24

Transmit Data LED (Tx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Figure 4-25

Receive Data LED (Rx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Figure 4-26

RS232 Module – Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Figure 4-27

USB Connector (J1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Figure 4-28

Auxiliary Port Connector (J2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Figure 4-29

Power LED (Pwr) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Figure 4-30

I/O Module – Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Figure 4-31

I/O Connector (J1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Figure 4-32

Auxiliary Port Connector (J2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Figure 4-33

Power LED (Pwr) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Figure 4-34

Dual Encoder Module – Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Figure 4-35

Encoder Connector (J1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Figure 4-36

Auxiliary Port Connector (J2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Figure 4-37

Power LED (Pwr) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

IST

IGURES

Summary of Contents for EPOS2 Module 36/2

Page 1: ...se 220 P O Box 263 CH 6072 Sachseln Phone 41 41 666 15 00 Fax 41 41 666 16 50 www maxonmotor com Edition November 2018 EPOS2 Positioning Controller Hardware Reference maxon motor control Hardware Refe...

Page 2: ...h things you already know Likewise we tried to skip repetitive information Thus you will find things mentioned just once If for example an earlier mentioned action fits other occasions you then will b...

Page 3: ...1 6 Auxiliary Bay Connector J6 17 3 1 7 VCC Board to Board Powerlink J7a J7b 18 3 1 8 GND Board to Board Powerlink J8a J8b 18 3 1 9 CAN Bus Connector J9 J10 19 3 1 10 EPOS2 Module 36 2 Connector J11 2...

Page 4: ...4 Document ID rel8458 EPOS2 Positioning Controller Edition November 2018 EPOS2 Module 36 2 MoBo Hardware Reference 2018 maxon motor Subject to change without prior notice p a g e i n t e n ti o n a l...

Page 5: ...assume any liability for loss or damage that may arise from any other and or additional use than the intended purpose 1 2 Target Audience This document is meant for trained and skilled personnel work...

Page 6: ...e Symbol Meaning Safety Alert typical DANGER Indicates an imminent hazardous situation If not avoided it will result in death or serious injury WARNING Indicates a potential hazardous situation If not...

Page 7: ...ent document including all parts thereof is protected by copyright Any use including repro duction translation microfilming and other means of electronic data processing beyond the narrow restrictions...

Page 8: ...control 1 8 Document ID rel8458 EPOS2 Positioning Controller Edition November 2018 EPOS2 Module 36 2 MoBo Hardware Reference 2018 maxon motor Subject to change without prior notice p a g e i n t e n t...

Page 9: ...the order number 407582 comprises one EPOS2 Motherboard suitable to carry one EPOS2 Module 36 2 If you wish to order an array of motherboards up to 11 as one part you will be required to order the re...

Page 10: ...ule 36 2 1 Powerlink plug red 1 Powerlink plug black 1 CAN Header 1 CAN Link Cable Designation Order Content EPOS2 Motherboard USB Module For details page 4 25 407583 1 USB Module 1 4 way fly lead l 0...

Page 11: ...ted with independent monitoring and safety equipment If the machine apparatus should break down if it is operated incorrectly if the control unit breaks down or if the cables break or get disconnected...

Page 12: ...e USB interface may cause hardware damage If the USB interface is being hot plugged connecting while the power supply is on the possibly high potential differences of the two power supplies of control...

Page 13: ...positioning controller Further more the motherboard is available as an eleven partite array capable to integrate up to eleven axis with the least effort possible It can easily be cracked along predet...

Page 14: ...Cables Power Cable 423507 Power Cable 275829 Notes Suitable connector Suitable crimp terminals Suitable hand crimper Molex Mini Fit Jr 2 poles 39 01 2020 Molex Mini Fit Jr female crimp terminals 44476...

Page 15: ...t connected Accessories Cable Hall Sensor Cable 275878 Notes Suitable connector Suitable crimp terminals Suitable hand crimper Molex Micro Fit 3 0 6 poles 430 25 0600 Molex Micro Fit 3 0 female crimp...

Page 16: ...to change without prior notice 3 1 5 Auxiliary I O Connector J5 Figure 3 7 Auxiliary I O Connector J5 Pin Array Signal Description 1 GND Signal ground 2 B22 DigOUT1 Digital Output 1 3 GND Signal grou...

Page 17: ...voltage 5 VDC 100 mA Hall sensor supply voltage 5 VDC 30 mA Auxiliary output voltage 5 VDC 20 mA Pin Array Signal Description 1 B13 DigIN1 Digital Input 1 2 A19 AnIN1 Analog Input 1 3 B19 DigIN7 Digit...

Page 18: ...between adjacent boards Bridges J7a J7b J1 Pin 2 Figure 3 9 VCC Board to Board Powerlink J7a J7b Maximal permitted electrical Load Max current powerlink J7a J7b 10 A 20C Max current power input connec...

Page 19: ...otice 3 1 9 CAN Bus Connector J9 J10 Used to pass CAN data between adjacent boards on CAN bus Both links can be used for CAN in CAN out Figure 3 11 CAN Bus Connector J9 J10 Table 3 7 CAN Bus Connector...

Page 20: ...C 3 Auxiliary supply voltage input 5 VDC optional A11 GND Ground of Hall sensor supply and Ground of encoder supply A12 Channel A Encoder channel A A13 Channel A Encoder channel A complement A14 Chann...

Page 21: ...g 2 DC motor Motor B8 B9 B10 EC Motor winding 3 DC not connected EC motor Motor winding 3 DC motor not connected B11 Power_GND Ground of supply voltage B12 GND Ground of digital input B13 DigIN1 Digit...

Page 22: ...configured by software changing object Node ID range 1 127 The CAN ID results in the summed values of DIP switch addresses 1 ON DIP switches 8 does not have any impact on the CAN ID CAN ID NODE ADDRES...

Page 23: ...with built in 120R resistor Figure 3 14 CAN Jumper Link1 3 2 2 Motor Link Link2 Used as Motor supply to J4 Pin 1 by bridging the soldering pads Figure 3 15 Motor Link Link2 3 2 3 Motor Link Link3 Use...

Page 24: ...er 2018 EPOS2 Module 36 2 MoBo Hardware Reference 2018 maxon motor Subject to change without prior notice 3 3 Status Indicators 3 3 1 Power LED Pwr Powered from 5 VDC regulated output of EPOS2 Module...

Page 25: ...ther USB host device Includes the following components 1x USB Module 1x USB 4 way Fly Lead alternatively you might wish to use the optional prefab cable assembly page 4 34 2x M3x6 mm mounting screws F...

Page 26: ...iary output voltage 5 VDC 20 mA TRANSMIT DATA LED TX Illuminated during activity on the Tx Figure 4 24 Transmit Data LED Tx Pin Array Signal Description 1 B13 DigIN1 Digital Input 1 2 A19 AnIN1 Analog...

Page 27: ...es the following compo nents 1x RS232 Module 1x RS232 6 way Fly Lead alternatively you might wish to use the optional prefab cable assembly page 4 34 2x M3x6 mm mounting screws Figure 4 26 RS232 Modul...

Page 28: ...d B bare Pin Array Signal Description 1 B13 DigIN1 Digital Input 1 2 A19 AnIN1 Analog Input 1 3 B19 DigIN7 Digital Input 7 High Speed Command complement 4 B18 DigIN7 Digital Input 7 High Speed Command...

Page 29: ...ct to change without prior notice Note 1 Voltage level low 0 V high 3 3 V connected directly to the DSP 2 EIA RS232 Standard 3 Total ampacity on voltage supply 5 VDC is 150 mA and divides as follows E...

Page 30: ...6 2 s digital and analog I Os Includes the following components 1x I O Module 2x M3x6 mm mounting screws Figure 4 30 I O Module Interfaces I O CONNECTOR J1 Figure 4 31 I O Connector J1 Pin Array Signa...

Page 31: ...Auxiliary output voltage 5 VDC 20 mA POWER LED PWR Illuminated by motherboard s 5 VDC rail Figure 4 33 Power LED Pwr Pin Array Signal Description 1 B13 DigIN1 Digital Input 1 2 A19 AnIN1 Analog Input...

Page 32: ...mponents 1x Dual Encoder Module 2x M3x6 mm mounting screws Figure 4 34 Dual Encoder Module Interfaces ENCODER CONNECTOR J1 Figure 4 35 Encoder Connector J1 Pin Array Signal Description 1 not connected...

Page 33: ...Auxiliary output voltage 5 VDC 20 mA POWER LED PWR Illuminated by motherboard s 5 VDC rail Figure 4 37 Power LED Pwr Pin Array Signal Description 1 B13 DigIN1 Digital Input 1 2 A19 AnIN1 Analog Input...

Page 34: ...4 13 USB Type A Crimp Cable 4 2 3 RS232 COM Cable 423530 Table 4 14 RS232 COM Cable Power Cable 423507 Type 2 x 1 30 mm2 16 AWG individual red and black wires Length 1 0 m Head A MiniFit 2pole recept...

Page 35: ...on motor control EPOS2 Positioning Controller Document ID rel8458 4 35 EPOS2 Module 36 2 MoBo Hardware Reference Edition November 2018 2018 maxon motor Subject to change without prior notice p age int...

Page 36: ...ontrol 4 36 Document ID rel8458 EPOS2 Positioning Controller Edition November 2018 EPOS2 Module 36 2 MoBo Hardware Reference 2018 maxon motor Subject to change without prior notice p a g e i n t e n t...

Page 37: ...Figure 3 13 DIP Switch Bank Sw1 22 Figure 3 14 CAN Jumper Link1 23 Figure 3 15 Motor Link Link2 23 Figure 3 16 Motor Link Link3 23 Figure 3 17 Fuse Fuse1 23 Figure 3 18 Fuse Fuse2 23 Figure 3 19 Powe...

Page 38: ...s and Trademark Owners 6 Table 2 4 EPOS2 Module 36 2 Motherboard 10 Table 2 5 Modules optional 10 Table 2 6 Cables optional 10 Table 3 7 CAN Bus Connector CAN Link Cable 19 Table 3 8 DIP Switch Settin...

Page 39: ...MoBo 19 J11 MoBo 20 J2 Dual Encoder Module 33 J2 I O Module 31 J2 MoBo 14 J2 RS232 Module 28 J2 USB Module 26 J3 MoBo 15 J4 MoBo 15 J5 MoBo 16 J6 MoBo 17 J7a MoBo 18 J7b MoBo 18 J8a MoBo 18 J8b MoBo...

Page 40: ...cluding all parts thereof is protected by copyright Any use including reproduction translation microfilming and other means of electronic data processing beyond the narrow restrictions of the copyrigh...

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