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Portable Sampling Drive Operating Manual

Masterflex

Preface

Safety Precautions

iii

SAFETY 

PRECAUTIONS

DANGERS:

 NEVER apply AC voltages directly to the EXTERNAL POWER 

INPUT receptacle on the front panel. The application of AC voltages can 
result in injury and death of the operator and destruction of the unit. Use 
only the AC/DC Power Supply/Converter supplied with the unit to power 
unit from an AC source.

NEVER short or connect the terminals of the battery terminals together. 
Shorting of the battery terminals causes rapid internal heating of the 
battery resulting in the explosion of the battery and severe injury to or the 
death of the operator.

The AC/DC Power Supply/Converter is rated for INDOOR USE ONLY. DO 
NOT use the AC/DC Power Supply/Converter in an outdoor environment 
to either charge the battery or power the drive. Electrical shock, severe 
injury and/or death is possible if this warning is ignored.

DO NOT BURN OR INCINERATE THE BATTERY. THE BATTERY MAY 
EXPLODE CAUSING SEVERE INJURYORDEATH OF THE PERSONNEL IN THE 
AREA. (Dispose of the old battery by recycling.)

CAUTIONS:

 Do not reverse the connections to the battery. If the battery 

connections are reversed, damage to the unit will occur.

Fully charge the unit before using for the first time. Damage to the internal 
battery can result if the battery is in a fully discharged state and operation 
of the unit is attempted.

Immersion or submersion of the unit will result in improper operation and 
possible damage to the unit.

Use of pump heads, tubing sizes and formulations other than those 
specified in this manual, or the mounting and use of two or more pump 
heads concurrently will result in improper operation and possible damage 
to the unit.

WARNINGS:

 Tubing breakage may result in fluid being sprayed from the 

pump. Use appropriate measures to protect the operator and equipment.

Turn drive off, remove all the power to the unit, including the AC/DC Power 
Supply/Converter, Automotive Power Adapter or other external power 
source if present before removing or installing pump head or tubing. Place 
the Mode of Operation Switch (RUN/CHARGE) in the “CHARGE” position 
and all other switches in the off position. This will help prevent accidental 
activation of the drive mechanism so fingers or loose clothing will not get 
caught in the pump drive mechanism.

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Summary of Contents for 07571-02

Page 1: ...G DRIVES Model Nos 07571 02 A 1299 0828B Edition 10 US Canada only Toll Free 1 800 MASTERFLEX 1 800 637 3739 Outside US Canada 1 847 549 7600 1 847 381 7050 www masterflex com techinfo masterflex com...

Page 2: ...mpany Trademarks bearing the symbol in this publication are registered in the U S and in other countries PUMP FOR LIQUIDS ORIGINAL INSTRUCTIONS C FLEX NORPRENE PHARMED TYGON Reg TM Saint Gobain Perfor...

Page 3: ...battery by recycling CAUTIONS Do not reverse the connections to the battery If the battery connections are reversed damage to the unit will occur Fully charge the unit before using for the first time...

Page 4: ...lectric shock Consult Operator s manual for nature of hazard and corrective actions WARNING Production Use Limitation This product is not designed for nor intended for use in patient connected applica...

Page 5: ...INTRODUCTION 1 1 SETUP 2 1 OPERATION 3 1 Controls and Functions Drive Operation 3 1 3 3 Section 1 Section 2 Section 3 MAINTENANCE 4 1 Replacement Parts 4 5 Section 4 TROUBLESHOOTING 5 1 Section 5 6 1...

Page 6: ......

Page 7: ...Portable Sampling Drive Operating Manual Masterflex vii Figures Control Panel Battery Replacement Motor Brush Replacement Pump Head Sealing Gasket 3 1 4 3 4 4 4 4 Page...

Page 8: ......

Page 9: ...omotive 12V DC electrical system if used with the Automotive Power Adapter accessory It is designed to accept and power one MASTERFLEX L S Standard QUICK LOAD EASY LOAD or PTFE Tubing Pump Head for ui...

Page 10: ......

Page 11: ...the power to the unit including the AC DC Power Supply Converter Automotive Power Adapter or other external power source if present before removing or installing pump head or tubing Place the Mode of...

Page 12: ...e the EASY LOAD or PTFE Tubing Pump Head is recommended NOTE OPTIMUM STARTING PERFORMANCE The greatest load seen by the drive is starting a new piece of tubing For optimum performance in starting new...

Page 13: ...panel are for control of the drive mechanism such as drive direction and speed The drive controls will only function once the appropriate choices have been made in the power control section on the lef...

Page 14: ...ling up or down and holding F BATTERY STATUS INDICATOR Illuminates in three di erent modes to indicate battery potential Continuous green battery is fully charged Pulsing green battery is partially di...

Page 15: ...AC voltages can result in injury and death of the operator and destruction of the unit Use only the AC DC Power Supply Converter supplied with the unit to power unit from an AC source B Connect AC DC...

Page 16: ...Switch D Toggle the Battery Status Switch up or down and hold The status indicator will illuminate Continuous green battery is fully charged Pulsing green battery is partially discharged 50 or less ca...

Page 17: ...e drive Electrical shock severe injury and or death is possible if this warning is ignored A Connect the supplied AC DC Power Supply Converter to drive by lifting the EXTERNAL POWER INPUT A receptacle...

Page 18: ......

Page 19: ...increases with temperature It is recommended that the unit be run for at least 2 hours every six months and then recharged overnight This will preserve the potential life of the internal battery to it...

Page 20: ...vehicle C Place the Mode of Operation Selection Switch C CHARGE RUN to the CHARGE position D The charge indicator will illuminate when charging circuit is powered E The battery will fully charge in 8...

Page 21: ...NG SEVERE INJURY OR DEATH OF THE PERSONNEL IN THE AREA Dispose of the old battery by recycling Motor Brush Check Replacement See Figure 3 WARNING Turn drive off remove all the power to the unit includ...

Page 22: ...e output shaft The gasket will deteriorate with time and frequent pump head changes To maintain the integrity of the IP protection of the unit the gasket should be changed if deterioration is noted a...

Page 23: ...n 77500 03 FuseReplacementforAutomotivePowerAdapterorAuxiliaryPowerPack 07571 55 Battery 12V 7 2AH 07571 56 Gasket Pump Head pkg of 6 07571 57 Sealing Boots Switches and Speed Control pkg of 6 07571 5...

Page 24: ......

Page 25: ...ry Status Indicator F If the indicator is RED recharge the battery immediately You have drained or exhausted the available power of the internal battery G If the Battery Status Indicator F does not il...

Page 26: ...rect and recommended for this drive D If using a PTFE pump head install and start the tubing per the instructions in the pump head manual Excessive tightening of the occlusion bed can jam the drive me...

Page 27: ...indicator is not illuminated or the battery will not charge using the Automotive Power Adapter Accessory A Verify that the Power Source Selection Switch B EXTERNAL BATTERY is in the EXTERNAL position...

Page 28: ......

Page 29: ...Section 6 Accessories Part No Description 07570 04 Tubing weight flow through fits L S size 15 24 or 25 tubing 07571 50 Automotive Power Adapter Current Limited 07571 52 Auxiliary Power Pack w Charger...

Page 30: ......

Page 31: ...ty Non condensing 10 to 90 Altitude 6600 ft 2000 m Dimensions L x W x H 17 9 in x 12 1 in x 9 6 in 38 cm x 31 x 24 cm Weight 17 8 pounds 8 07 kg Chemical Resistance High density polyethylene clear ano...

Page 32: ......

Page 33: ...cident or neglect iv improper testing operation maintenance service repair installation or storage v unauthorized alteration or modi cation or b post expiration dated materials THIS WARRANTY IS THE EX...

Page 34: ...6409 15 24 96400 24 96410 24 06424 24 07021 20 07021 24 13 96400 13 96410 13 06424 13 06409 13 06429 13 06508 13 06404 13 96412 13 14 96400 14 96410 14 06424 14 06409 14 06429 14 06508 14 06404 14 964...

Page 35: ...785 740 12 260 625 680 690 25 15 Max LIFT 130 365 345 0 4 mm 30 12 29 25 20 0 6 mm 84 12 31 25 19 Notes 1 The flows shown above were generated on an EASY LOAD pump 2 Average barometric pressure is 74...

Page 36: ...e 1 800 MASTERFLEX 1 800 637 3739 Outside US Canada 1 847 549 7600 1 847 381 7050 EN809 manufactured by Cole Parmer Instrument Company 28W092 Commercial Avenue Barrington IL 60010 techinfo masterflex...

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