elero LIMAline 60 Operating Instructions Manual Download

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LIMAline 60

Drive system

04/2016, TN: 2011538

Operating instructions

Please take care of the operating instructions!

Summary of Contents for LIMAline 60

Page 1: ...LIMAline 60TM Drive system 04 2016 TN 2011538 Operating instructions Please take care of the operating instructions EN ...

Page 2: ...inal German version All other documents in different languages are translations of the original version Subject to change without notice All rights reserved in the event of registrati on of patents working models or design patents ...

Page 3: ... to the technical condition 10 2 6 Safety notices and directions relating to transport assembly installation and disassembly 10 2 7 Safety instructions relating to operation 11 2 8 Safety notices and directions relating to the electrical installation 11 3 Product description 12 3 1 General 12 3 2 Technical specifications 13 3 2 1 Summary of the technical parameters 13 3 2 2 Information relating to...

Page 4: ...4 5 1 Conversion gearbox 24 5 2 Angle gearbox 90 25 5 3 Adapter vertical 25 5 4 Adapter horizontal 25 6 Declaration of incorporation 26 7 Waste disposal 27 7 1 Scrapping 27 7 2 Disposal of waste electrical and electronic components 27 ...

Page 5: ...tion the fundamental health and safety requirements were ap plied and provision was made for the appropriate legislation standards direc tives and guidelines The safety element is confirmed by the Declaration of Incorporation see section 5 Declaration of Incorporation All information relat ing to safety in these installation instructions refers to the laws and regulations that are currently valid ...

Page 6: ...applicable regulations of trade associations and the valid laws in relation to environmental protection Use in compliance with the intended use also includes adherence to the operating regulations prescribed in these installation instruc tions 1 4 Foreseeable misuse Any installation into other equipment that deviates from the purpose cleared by the manufacture applies as being a foreseeable misuse...

Page 7: ...aired only by the manufacturer in the event of a fault The address for sending in the device to the customer service department can be found on the inside of the back cover If you have not purchased the device directly from elero please contact the manufacturer of the machine or the supplier of the device Release and mechanically secure the machine before dismantling the device The device must not...

Page 8: ... They contain speci fications relating to the type and source of danger the possible consequences as well as the prevention of the danger The following table defines the representation and description of the levels of danger with possible physical injury as used in these installation instructions Symbol Keyword Meaning DANGER Warns of an accident that will occur if the in structions are not follow...

Page 9: ...tation and description used in the instal lation instructions for situations in which damage can occur to the product or draws attention to important facts statuses tips and information Symbol Keyword Meaning CAUTION This symbol warns of possible damage to property This symbol draws attention to important facts and statuses as well as to further information in these installation instructions Furth...

Page 10: ...ded use and in compliance with the safety notices and directions in these installa tion instructions The device is designed for the application in accordance with the section Intended use In the event of use that is not in compliance with the intended use injury to the life and limb of the user or third parties or impair ments to the device and other property can arise Any accidents or almost ac c...

Page 11: ...ead and understood the complete operating instructions before he per forms the corresponding work This also applies if the relevant person has previously worked with such a device or was trained to do so R R All work on the device must be performed only by trained safety instructed and authorized personnel Prior to the commencement of all activities the personnel must have been made familiar with ...

Page 12: ...ected on the trapezoidal or ball screw spindle or on the spindle nut the device must be brought to the manufacturer for maintenance 2 6 Safety notices and directions relating to transport assembly installation and disassembly The relevant transport company is fundamentally responsible for the transport of the device The following safety requirements must be complied with during transport erection ...

Page 13: ...les and stipulations of the trade association in particular the stipulations of DIN VDE 0100 Furthermore the national statutory regulations of the respective country of use must be observed R R In the event of any defects such as loose connections or defective or dam aged cables the device must not be put into operation R R In the event of faults with the electrical equipment the device must be sw...

Page 14: ...3 1 General The device is designed for adjusting slat systems in façade construction Abb 1 Components of the device 1 Profile bushing 2 Structural torque arm 3 Profile shaft 4 Housing 5 Worm gear 6 Worm shaft 7 Lug with circlip 8 Profile bush clip ...

Page 15: ...ng torque for dynamic peak demand 3 Nm turning angle 360 Profile shaft drive speed max 26 U min operation standstill max 65 s min 180 s Weight approx 0 33 kg Housing Plastic Protection class IP 20 Operating temperature range 20 C to 60 C Airborne noise emission 70 dB A 1 theoretical service life 10 000 x 180 cycles right and left 2 Tab 1 Technical parameters 1 1 m distance 1 6 m above unit nominal...

Page 16: ... self locking when the device is at a standstill The self locking facility on the devices is dependent on various factors e g Flight angle of worm gear Surface roughness of flanks Running speed The self locking facility can be negatively influenced by a multitude of factors e g by Shocks and vibrations Loads Heating A residual risk cannot be eliminated even with a theoretically self locking gear b...

Page 17: ...rostbite or burns Wear personal protective equipment WARNING Danger of injury due to incorrectly dimensioned mountings Crushing and fatal injuries are possible Use only fastening materials that are suitable for the dimensions of the mountings The counter mountings provided by customer must be rated at least for the forces for which the device was designed WARNING Danger of injury through loss of t...

Page 18: ... on the device CAUTION Damage to the device by blocking the swing range The swing range must be freely moveable at all times The slats with the device must not contact a seal or limit stop at any slat position CAUTION Damage to the device due to loss of the holding function Pay attention to static loads The device has been manufactured with the configuration that you ordered See the sales document...

Page 19: ... e g Igus ID 35 mm The flange sleeves are mounted so the flange is in contact with the internal wall of the building structure The profile bushing must be supported on both sides by the structure The structural support points must resist all wind loads the weight of the slats and thrust forces This will ensure the device is subjected exclusively to the output torque The keyed shape of the standard...

Page 20: ... play between profile bushing and bearing must be min approx 0 025 mm and max approx 0 1 mm The support points must never cause jamming or blockage of the profile bushing The slat axes must be supported virtually without friction to allow them to be rotated with minimum force Nm 4 1 2 Structural torque arm The structural torque arm supports the torque on the device The torque arm must be pushed th...

Page 21: ...haft After consultation with the manufacturer other suitable options e g structural fas teners to prevent movement of the shaft are possible and indeed required for some drive types with ancillary equipment The profile shaft must be pushed through all lugs of the devices without jam ming during assembly of a drive train The maximum driving torque of 20 Nm and the max length of 5 m per profile shaf...

Page 22: ... the slat axis can be adjusted by rotating it with the adjustment key 4 2 Installation dimensions The clearance for the installation dimensions in the structure is min 44 mm x 125 mm The support of the slat axis is not centred in the structure centre of 125 mm but approx 37 mm from the inner edge of the structure Dimension 44 mm 38 mm 2 x axial bearing with 2 mm collar 1 x spacer ring 1 5 mm play ...

Page 23: ...on EN Abb 4 Installation dimensions a Clearance without JA drive min 44 mm with JA drive min 55 mm b Clearance min 125 mm c approx 37 mm Abb 5 Axial dimension with JA drive motor on one side and centrally positioned ...

Page 24: ...embly Observe the protection class and specified installation position The motor must be protected from water splashing and dripping water Observe the assembly instructions of the motor manufacturer for fastening the motor Attachment options centred in drive train preferred variant parallel to drive train with conversion gearbox at the end of the drive train angled at the end of the drive train vi...

Page 25: ...plash water UV radiation dirt and dust Dampers are also required on the structural fastening console attachment are as Drive train offset alignment During assembly and during operation there must be no offset jamming tilting of the conversion gearbox axis angle gearbox axis adapters and the JA drive shaft The SW 7 drive shaft of the JA drives is designed exclusively for transmission of the driving...

Page 26: ...conversion gearbox The fitting position of the conversion gearbox must be centred in the drive train Assembly The conversion gearbox is fastened to the structure with 4 internal thread M6 x 12 bolts Note that the gear wheel with internal profile teeth is aligned with the devices to allow easy insertion of the profile shaft when that is installed The drive motor is adjusted in the gear wheel with a...

Page 27: ...and fastened to the structure with 4 internal thread M6 x 10 bolts The drive motor is adjusted in the gear wheel with an internal hex The separate locking ring is fixed to the profile shaft if required to limit its movement 5 3 Adapter vertical Assembly The adapter is positioned between profile shaft and drive motor and bolted to the profile shaft Adapter vertical TN 75135910x 5 4 Adapter horizont...

Page 28: ...26 Declaration of incorporation 6 Declaration of incorporation The complete declaration of incorporation can be downloaded from our website www elero linear de downloads ...

Page 29: ...erials and subassemblies as well as the environmental and health dangers are all taken into consideration for the recycling and waste dis posal Material groups such as plastics and metals of different types must be sorted before submitting to the recycling and waste disposal process 7 2 Disposal of waste electrical and electronic components The disposal and recycling of waste electrical and electr...

Page 30: ......

Page 31: ...elero GmbH Naßäckerstraße 11 07381 Pößneck Germany T 49 3647 46 07 0 F 49 3647 46 07 42 info elero linear de www elero linear com ...

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