MARCOLIN Control Box R 24 V Installation Manual Download Page 1

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COVERING SYSTEM FOR ROLL-OFF

CONTAINERS AND TIPPER BODIES

Installation Manual

English

- Translation of the original instructions in Italian language -

Summary of Contents for Control Box R 24 V

Page 1: ...COVERING SYSTEM FOR ROLL OFF CONTAINERS AND TIPPER BODIES Installation Manual English Translation of the original instructions in Italian language...

Page 2: ...s r l reserves the right to make changes at any time without notice All mentioned product names and trademarks are exclusively owned by the respective holder Marcolin Covering s r l took great care in...

Page 3: ...reakage problems of the steel cable as a result of cable crushing during the normal loading operations If you purchase the covering with lowered cables please follow the advices on the drawings while...

Page 4: ...3 4 3 Clamping the pulling bow 23 3 4 4 Steel cable tightening up 24 3 5 Fastening the operating rod hand operated covering system 26 3 6 Tarpaulin fastening 27 3 7 Lateral hooking system for the cov...

Page 5: ...onnections 51 5 4 2 Checking of the conservation status of metal structure and bows 51 5 4 3 Checking of the tarpaulin conservation status 51 5 4 4 Checking of the elastic strings or the automatic saf...

Page 6: ...he machine to the end user is an important happening both for the dealer and for the user For this reason it is relevant that the selling operation is carried out with understanding and collaboration...

Page 7: ...rely read and learnt by the end user before using the machine for the first time that in case of selling of the machine the end user is obliged to o carry out a teaching course to the new machine owne...

Page 8: ...RATED VERSION 8 m 1 Front covering drive system with cable tensioning and operating rod 2 Pulley and bracket for the return of the cable at the rear 3 Tarpaulin of variable size according to tipper bo...

Page 9: ...rive system 2 Rear cable tensioning system 3 Tarpaulin of variable size according to tipper body length 4 Covering fastening system depending on the model it could be supplied with a hermetic closure...

Page 10: ...cement of whatever is usually called spare part is not considered as a modification 2 3 Tipper body construction features for a good installation Before installing the covering system check following...

Page 11: ...e of the cab guard to the top edge level of the side walls in order to obtain a linear sliding movement of the covering Obviously in this case the covering occupies a part of the tipper body and the t...

Page 12: ...e elements to avoid unpleasant surprises For a proper working of the covering system the axis of the lower fastening hole of the pulley has to be positioned at a distance of 35 mm from the upper edge...

Page 13: ...ower plate fixing holes is located at a distance of 90 mm from the upper edge of the body 2 Proceed with two M10 threaded holes on the side wall in correspondence with the holes on the plate 3 Secure...

Page 14: ...e driving direction of the cab guard as it is proved that in this position the driving unit is easy accessible for the driver when he gets out of the vehicle and this especially in case of hand operat...

Page 15: ...les 11 of the fastening seats according to the dimensions shown in the figure above Fasten the supports with the screws and check that the distance between the two rear pulleys which will cycle throug...

Page 16: ...ng and preparation of the cab guard with LOWERED CABLES Add 33 mm to the positioning height from 43 mm to 76 mm HAND OPERATED VERSION for tipper body length 8 m SEC B B SEC A A HAND OPERATED VERSION f...

Page 17: ...as shown in the figure according to the previously prepared holes Fasten the support with the two screws and self locking nuts supplied with the system Then fasten the right support Position the suppo...

Page 18: ...18 Installation manual Ecotype HAND OPERATED VERSION for tipper body length 8 m RH Support LH Control Support ELECTRIC VERSION RH Support LH Control Support...

Page 19: ...important for the proper workings of the tarpaulin The better the alignment the easier the handling of the tarpaulin in case of hand operated version and the lesser the motor effort in case of electri...

Page 20: ...tions the cable must be passed through the outermost hole The bows holding up the tarpaulin have on their ends suitable bow supports for an easy sliding of the covering along the upper edge of the tip...

Page 21: ...r as possible to the board walls for avoiding any subsequent adjustment service Now proceed with positioning the lower end of the steel cable HAND OPERATED VERSION for tipper body length 8 m 1 Pull th...

Page 22: ...eel cable by pulling it manually 3 Fasten both ends of the cable 1 5 pulling them through the specific supplied clamps 2 4 COVERING WITH DOUBLE PULLING BOW LOWERED CABLE 1 Insert two clamps 3 and 5 in...

Page 23: ...lidation of warranty After having fastened the steel cable cut the excess length off but leaving about 100 150 mm that can be used for any necessary adjustments Note Before cutting the cable wrap the...

Page 24: ...8 m To do this you need to act on two front supports In fact the anterior drive pulleys have been developed and manufactured in order to allow the operator to adjust the steel cable tension Operating...

Page 25: ...on the tensioning device of the steel cable or if necessary proceed to block it HAND OPERATED VERSION for tipper body length 8 m and ELECTRIC VERSION To do this you need to act on two front supports I...

Page 26: ...piece 2 with the supplied screws 3 and self locking nuts 4 Note During its working life the structure is subject to vibrations and stress therefore it is recommended to apply a threadlocker Loctite l...

Page 27: ...ng the tarpaulin in case of automatic rear closure In such circumstances refer to the process described in the specific paragraph 4 1 Move the tarpaulin and cover the tipper body stopping the pulling...

Page 28: ...and the vehicle is ready for moving on the road For installing proceed as follows Move the covering and cover the tipper body entirely Define the fastening positions of the safety hooks For fastening...

Page 29: ...the positioning of the remaining safety hooks can be done WARNING From now on the height positioning of the safety hook is the decisive factor for a proper working of the covering system Proceed insta...

Page 30: ...ure system the tarpaulin comes down a few centimetres from the upper edge of the tipper body and then it is tightened by appropriate elastic strings with hooks The tarpaulin borders are equipped with...

Page 31: ...d 1 Reference Colour Cable End 2 Application 4 50 m Open ended for cutting to length to connect to battery A 80 A female plug Connection from the tractor battery to the semi trailer connection zone 2...

Page 32: ...ote control None CONTROL BOX RH 24 V This model includes all the features of the standard model It also provides an option for the timed partial retraction of the tarp for bodies fitted with hydraulic...

Page 33: ...d any damage to the wiring system due to a possible short circuit EXAMPLE OF ASSEMBLY The Control Box can be positioned anywhere on the tipper trailer chassis provided that it is fastened vertically a...

Page 34: ...ion to motor Note Verify the correct direction of rotation of the motor using the controls at loc 7 If when you turn the selector to UNCOVERED the tarp covers the body instead of uncovering it reverse...

Page 35: ...polarity of the connection to the motor determines the correspondence between the switching command and the related function Verify the correct direction of rotation of the motor using the control sel...

Page 36: ...lit button power and TX MARCOLIN radio remote control programming 4 TX MARCOLIN radio remote control 3 9 4 Description of the radio control system The radio remote control TX MARCOLIN consists of a p...

Page 37: ...e covering can be moved freely Insert the key in the emergency pushbutton Turn the key in CLOCKWISE direction to unlock the emergency pushbutton for giving the consent to restart the machine By starti...

Page 38: ...e tipper body To fold it operate as follows Remove all rubber straps if provided for the version installed on your vehicle from the lateral hooking points so that the covering can be moved freely Inse...

Page 39: ...ent Then after loading the operator moves out again the tarpaulin and fastens the rubber straps properly If the vehicle should move on the road with empty tipper body it is mandatory to fasten the rub...

Page 40: ...ator only as an exception advising to contact as a matter of priority if the emergency situation allows it the local installer for getting detailed information about the procedure to apply CAUTION Bef...

Page 41: ...letely closed Tighten now the front part of the tarpaulin Fix the lateral PE flat strip 2 on the fixing screws of the front supports 1 Fix the tarpaulin on the top of the front tubular frame employing...

Page 42: ...rplate with adjustable stroke for the pulling double support Clamp screws and self locking nuts for fastening the plates For installing proceed as follows FINAL RESULT OF THE OPERATION 1 Remove the sc...

Page 43: ...o the length of the tipper body or the customer s requirements Nota The positioning of the wheel hooks is essential for the proper working of the hooking system Fasten the wheel 1 on its support 2 wit...

Page 44: ...g hook upwards on the upper hole and repeat the above described fixing operations In the absence of any obstacles while moving the tarpaulin fix the lower support of the respective rolling hook Procee...

Page 45: ...ed 4 3 1 Installing the rear tensioning plate with 70 mm pulley with STANDARD CABLE SYSTEM The most appropriate location of the plate is as close as possible to the rear edge but at the same time at s...

Page 46: ...ed with four M10 threaded holes on the side wall in correspondence with the holes on the plate 3 Secure the plate using the bevelled head screws M10x40 provided with the kit ensuring that the tensioni...

Page 47: ...he hook to the support using the hex bolt 4 and the self locking nut 5 provided IMPORTANT Leave a minimum clearance of 1 mm between the nut and the side plate of the hook After determining the height...

Page 48: ...ntervals 6 Proceed with installing the other hooks following the example shown in the figure Note If you find problems with the smooth sliding of the covering check the height of the Z section guide W...

Page 49: ...work the access to the internal space of the tipper body is required Make sure that the internal space is empty and clean to avoid any sliding and falling Wear suitable protective clothing DO NOT WAL...

Page 50: ...The manufacturer denies any liability On the frontside of the tipper body remove the profile which fixes the tarpaulin Inside the tipper body remove the cable ties which fasten the tarpaulin to the bo...

Page 51: ...ed parts like the front hooking and the lateral fixing of the bows 5 4 4 Checking of the elastic strings or the automatic safety hooks only if installed Check the conservation status of the hooking co...

Page 52: ...THE MACHINE CABLES GROOVES AND SLOTS OF THE PULLEYS BY APPLYING SVITOL or WD 40 LUBRICATING OIL OR A SIMILAR PRODUCT 5 4 10 Filling in the machine control register The manual handed over to the custom...

Page 53: ...remote control has lost the correct programming Reprogram the TX MARCOLIN radio remote control following the instructions described at para 3 9 5 If after reprogramming the radio remote control conti...

Page 54: ...e solution When you turn the control selector to UNCOVERED the covering covers the body instead of uncovering it The polarity of the motor is reversed Reverse the two wires connecting the contacts 3 a...

Page 55: ...Installation manual Ecotype 55 C Ch ha ap pt te er r 6 6 ENCLOSURES 6 1 Reference diagram for electrical connections...

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