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Manitou MLT625-75 H S1-E3, Operator'S Manual

The Manitou MLT625-75 H S1-E3 is a versatile telehandler designed for agricultural and construction applications. Ensure safe and efficient operation by downloading the Operator's Manual for free from manualshive.com. This comprehensive manual provides essential information on the machine's features, maintenance, and safety precautions. Access your manual now!

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       0

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 Y9

 Y8

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S31

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S16

S18

S18

S19

S19

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X267

X266

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196

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197

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209

209

209

209

207

207

358

358

359

359

305

305

288

288

57

57

208

208

210

210

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211

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370

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136

136

392

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135

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   1

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   7

   7

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   4

   2

   2

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   6

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   2

   2

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   3

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   4

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   5

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   8

   8

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   3

   2

   2

   6

   6

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   2

   2

   2

   6

   6

   4

   4

   4

   4

   5

   5

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   4

   4

   4

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   5

   8

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   5

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1

1

2

2

1 

1 

2

2

2

2

1

1

1 

1 

2

2

2

2

1

1

9

9

5

5

1

1

10

10

2

2

3

3

4

4

1

1

5

5

1

1

9 

9 

10

10

1

1

6

6

2

2

8

8

7

7

9

9

5

5

1

1

10

10

2

2

1

1

2

2

1

1

1 

1 

2

2

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C3

1

 

1

 

2

 

2

 

1

12

2

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C7

10

10

8

8

7

7

6

6

1 

1 

2 

2 

3

3

1

1

10

10

  

9

9

5

5

5

5

3

3

2

2

1

1

10

10

5

5

1

1

9

9

5

5

1

1

10

10

9

9

1

1

2

2

6

6

9

9

  

10

10

3

3

1

1

B

B

 A 

 A 

B

B

2

22  

2  

1

15  

2

5  

23  

3  

3

32  

2  

0

06  

6  

2

25  

3

5  

31  

3

1  

3 4  

4  

1

17  

7  

3

30  

0   0

07  

7  

0

05  

5  

2

29  

9  

0

08  

8  

0

09

9

0

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1

5  

16  

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2

25  

5  

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6   1

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1  

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2  

1

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1

2  

10  

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1

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0

4  

02  

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2  

03  

2

3  

20  

2

0  

26  

1

6  

13  

3  

1

12  

2

2  

24  

1

4  

16

6

 A3

 A3

   O

   O

   U

   U

   T

   T

   L

   L

   S

   S

   1

   1

   I

   I

   N

   N

   T

   T

   O

   O

   R

   R

   1

   1

   2

   2

   I

   I

   N

   N

   A

   A

   N

   N

   A

   A

   V

   V

   1

   1

   I

   I

   N

   N

   A

   A

   N

   N

   A

   A

   V

   V

   2

   2

   O

   O

   U

   U

   T

   T

   L

   L

   S

   S

   1

   1

   I

   I

   N

   N

   T

   T

   O

   O

   R

   R

   1

   1

   1

   1

   2

   2

   V

   V

   B

   B

   I

   I

   N

   N

   I

   I

   N

   N

   T

   T

   O

   O

   R

   R

   1

   1

   4

   4

   I

   I

   N

   N

   A

   A

   N

   N

   A

   A

   V

   V

   3

   3

   I

   I

   N

   N

   T

   T

   O

   O

   R

   R

   1

   1

   0

   0

   I

   I

   N

   N

   T

   T

   O

   O

   R

   R

   3

   3

   I

   I

   N

   N

   T

   T

   O

   O

   R

   R

   1

   1

   3

   3

   O

   O

   U

   U

   T

   T

   P

   P

   W

   W

   M

   M

   7

   7

   O

   O

   U

   U

   T

   T

   P

   P

   W

   W

   M

   M

   8

   8

   O

   O

   U

   U

   T

   T

   L

   L

   S

   S

   2

   2

   G

   G

   N

   N

   D

   D

   P

   P

   W

   W

   G

   G

   N

   N

   D

   D

   P

   P

   W

   W

   I

   I

   N

   N

   A

   A

   N

   N

   A

   A

   V

   V

   8

   8

   I

   I

   N

   N

   T

   T

   O

   O

   R

   R

   1

   1

   6

   6

   I

   I

   N

   N

   T

   T

   O

   O

   R

   R

   1

   1

   5

   5

   I

   I

   N

   N

   T

   T

   O

   O

   R

   R

   8

   8

   I

   I

   N

   N

   T

   T

   O

   O

   R

   R

   5

   5

   I

   I

   N

   N

   T

   T

   O

   O

   R

   R

   6

   6

   O

   O

   U

   U

   T

   T

   P

   P

   W

   W

   M

   M

   1

   1

   1

   1

   O

   O

   U

   U

   T

   T

   P

   P

   W

   W

   M

   M

   4

   4

   O

   O

   U

   U

   T

   T

   P

   P

   W

   W

   M

   M

   9

   9

   G

   G

   N

   N

   D

   D

   A

   A

   N

   N

   A

   A

   G

   G

   N

   N

   D

   D

   P

   P

   W

   W

   O

   O

   U

   U

   T

   T

   P

   P

   W

   W

   M

   M

   2

   2

   O

   O

   U

   U

   T

   T

   P

   P

   W

   W

   M

   M

   3

   3

   O

   O

   U

   U

   T

   T

   P

   P

   W

   W

   M

   M

   1

   1

   O

   O

   U

   U

   T

   T

   P

   P

   W

   W

   M

   M

   6

   6

   O

   O

   U

   U

   T

   T

   P

   P

   W

   W

   M

   M

   5

   5

   O

   O

   U

   U

   T

   T

   P

   P

   W

   W

   M

   M

   1

   1

   0

   0

   1

   1

   2

   2

   V

   V

   C

   C

   1

   1

   2

   2

   V

   V

   C

   C

33

33

   I

   I

   N

   N

   A

   A

   N

   N

   A

   A

   V

   V

   4

   4

1 

1 

2

2

A 

A 

B 

B 

C

C

1 

1 

2

2

EP12

EP12

EP24

EP24

Ep.25

Ep.25

T+

T+

  

A+

A+

VS

VS

H31

H31

1

1

0

0

H14

H14

1

1

H21

H21

H16

H16

H22

H22

H52

H52

1

1

0

0

0

0

H18

H18

1

1

0

0

1

1

0

0

H19

H19

H20

H20

1

1

0

0

0

0

1

1

Towards  X312-9

Towards  X312-9

(page C27)

(page C27)

Towrds  X91-1

Towrds  X91-1

(page C33)

(page C33)

Towards  X322-9

Towards  X322-9

(page C33)

(page C33)

Towards  EP14

Towards  EP14

(page  C17)

(page  C17)

  

(09/02/2011)

(09/02/2011)

80-02-M176FR

80-02-M176FR

       8

       8

       0

       0

C22

C22

Main Electrical

Main Electrical

Schéma

Schéma

tic

tic

  

MT 625 T COMFORT / MLT 625-75 H 

MT 625 T COMFORT / MLT 625-75 H 

  

C23

C23

Main Electric

Main Electric

Schéma

Schéma

tic

tic

MT 625 T COMFORT/ MLT 625-75 H

MT 625 T COMFORT/ MLT 625-75 H

5 -

5 -

LIGHT

LIGHT

ING

ING

 S

 S

YSTEMS

YSTEMS

 / VENTILATION

 / VENTILATION

C

Ca

ab

biin

ne  

e  

1

1

X

X6

6

E

E1

15

5

Beacon outlet

Beacon outlet

S25/S26

S25/S26

C

Ch

hâ

âs

ss

siis

s

X

X1

11

1

S

S2

28

8

Wiper handle

Wiper handle

M36

M36

C

Ch

hâ

âs

ss

siis

s

X

X1

12

2

Wiper handle

Wiper handle

O36

O36

Connecteurs 

Connecteurs 

Harness

Harness

Type 

Rep.

Type 

Rep.

N 

N 

ame of 

ame of 

  

compo 

compo 

nen 

nen 

t 

t 

Dés 

Dés 

crip 

crip 

tion 

tion 

Position

Position

on 

on 

schéma 

schéma 

tic 

tic 

Correspondance

Correspondance

hydraulique 

hydraulique 

https://www.forkliftpdfmanuals.com/

Summary of Contents for MLT625-75 H S1-E3

Page 1: ...tou Americas Parts Department 262 334 6653 Fax 254 867 6504 Fax 254 867 6504 MLT625 75 H S1 E3 MLT625 75 H S1 E3 Operator Manual Operator Manual Catalog No 51900001 Catalog No 51900001 In Rel 03 2011...

Page 2: ...https www forkliftpdfmanuals com...

Page 3: ...3 MAINTENANCE 3 MAINTENANCE 4 ATTACHMENTS 4 ATTACHMENTS 5 ELECTRICAL 5 ELECTRICAL HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC THE TEXTS AND ILLUSTRATIONS IN THIS DOCUMENT MUST NOT BE REPRODUCED EITHER WH...

Page 4: ...1 2 1 2 https www forkliftpdfmanuals com...

Page 5: ...https www forkliftpdfmanuals com...

Page 6: ...https www forkliftpdfmanuals com...

Page 7: ...ROUGH TERRAIN FORKLIFT TRUCK ROUGH TERRAIN FORKLIFT TRUCK GENERAL GENERAL SAFETY SAFETY ST STANDARDS ANDARDS I I Contents Contents https www forkliftpdfmanuals com...

Page 8: ...1 2 1 2 https www forkliftpdfmanuals com...

Page 9: ...operator training program should consist of the following a careful selection of the operator considering physical qualifications job attitude and aptitude a careful selection of the operator conside...

Page 10: ...rklift truck truck operators shall have read and be familiar with the 4 Before operating any rough terrain forklift truck truck operators shall have read and be familiar with the operator s manual for...

Page 11: ...t up or down travel straight up or down 33 Under all travel conditions operate the rough 33 Under all travel conditions operate the rough terrain forklift truck at a speed that will permit it to be br...

Page 12: ...t necessary to permit lowering to the transport position e use tag lines to restrain load swing whenever possible e use tag lines to restrain load swing whenever possible 50 At the beginning of each s...

Page 13: ...ed red suc such th h that i at it can t cannot not mov move eit e either her sid sidewa eways or ys or fore and aft The load center must not exceed 24 fore and aft The load center must not exceed 24 i...

Page 14: ...ords retained three inspections are performed and documented and records retained three months for monthly months for monthly one year for one year for annual annual c Before November 10 2014 operator...

Page 15: ...aking and steering capabilities load ratings an pabilities load ratings and clearances d clearances When When referring to the location of forklift components the terms left right front and rear are r...

Page 16: ...del logos and other misc decals not shown can be found in your forklift parts manual not shown can be found in your forklift parts manual The The decals illustrated may not be exactly the same as thos...

Page 17: ...801012 Boom equipped m Boom equipped models odels Location to the Location to the right of the right of the operator near the hydraulic control lever operator near the hydraulic control lever Instruct...

Page 18: ...801007 Boom equipped Boom equipped models models Location on Location on both sides both sides of the boom nose of the boom nose Keep away from power lines Keep away from power lines X XI I SAFETY DE...

Page 19: ...t pulley cover s Keep hands and clothing away from rotating fan and belts Keep hands and clothing away from rotating fan and belts X XII II SAF SAFETY ETY DEC DECALS ALS Gear Shift Pattern 33460 Gear...

Page 20: ...used in the brake system mineral oil to be used in the brake system XI XIII II 221322 221322 234800 234800 SAF SAFETY ETY DEC DECALS ALS Hydraulic Oil 234798 or 76573 Hydraulic Oil 234798 or 76573 Loc...

Page 21: ...els models Location on Location on the the dash in view of the operator dash in view of the operator Towing the forklift will damage the transmission Towing the forklift will damage the transmission r...

Page 22: ...away from the mast crossbracing crossbracing HAND THROTTLE DANGER 804784 HAND THROTTLE DANGER 804784 Boom equipped Boom equipped models option models option Location Near the Location Near the hand t...

Page 23: ...ie N mero de serie Masse vide Masse vide Unladen mass Unladen mass Num rod homologation Num rod homologation Homologationnumber Homologationnumber Numerod omologazione Numerod omologazione Contrase ah...

Page 24: ...1 2 1 2 1 1 OP OPER ERA ATI TING NG Content Page Content Page https www forkliftpdfmanuals com...

Page 25: ...1 1 1 1 AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS https www forkliftpdfmanuals com...

Page 26: ...O STANDARD ENVIRONMENTAL CONDITIONS C MODIFICATION OF THE LIFT T C MODIFICATION OF THE LIFT TRUCK RUCK D FRENCH ROAD D FRENCH ROAD TRAFFIC RULES TRAFFIC RULES or see current legislation in other or se...

Page 27: ...OT TO BE USED FOR A LONG TIME IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION INTRODUCTION PREPARING THE LIFT TRUCK PREPARING THE LIFT TRUCK PROTECTING THE I C ENGINE PROTECTING THE I...

Page 28: ...ntilated premises It is prohibited is prohibited to use the lift truck in areas where there is a risk of fire or which are potentially explosive e g Refineries fuel or gas depots stores of inflammable...

Page 29: ...rvicing or r The risk of accident while using servicing or repairing your lift truck can be restricted if epairing your lift truck can be restricted if you follow the safety instructions and safety me...

Page 30: ...the tyres in the chapter 2 chapter 2 DESCRIPTION FRONT AND REAR TYRES There are optional solutions consult your DESCRIPTION FRONT AND REAR TYRES There are optional solutions consult your dealer dealer...

Page 31: ...othes Make sure you have the Make sure you have the appropriate protective equipment for the job to be done appropriate protective equipment for the job to be done Prolonged exposure to high noise lev...

Page 32: ...g lights it is equipped with working lights During handling operations make sure that no one is in the During handling operations make sure that no one is in the way of the lift truck way of the lift...

Page 33: ...recting the maneuver while standing outside the truck s area of travel making su while standing outside the truck s area of travel making sure to keep this re to keep this person clearly in view at pe...

Page 34: ...lst driving Do not manoeuvre the lift truck with the jib in the raised positi Do not manoeuvre the lift truck with the jib in the raised position unless under exceptional circum on unless under except...

Page 35: ...badly damaging such par system with the risk of badly damaging such parts ts Stop the I C engine with the ignition switch Stop the I C engine with the ignition switch Remove the ignition key Remove t...

Page 36: ...CK WITH A TRAILER TRUCK WITH A TRAILER For using a trailer observe the regulations in force in your country maximum travel speed braking maximum weight of trailer etc For using a trailer observe the r...

Page 37: ...k properly uck attachments work properly Comply with the load char Comply with the load chart limits for the lift truck for the attachment used t limits for the lift truck for the attachment used Do n...

Page 38: ...t that AGGRA In the event that AGGRAVA VATING hydraulic movem TING hydraulic movements are cut off only per ents are cut off only perform form de aggravating hydraulic movements in the following order...

Page 39: ...ards to position the load on position the load on the forks and check the forks and check the load s longitudinal and lateral stability the load s longitudinal and lateral stability E1 E1 E2 E2 1 1 2...

Page 40: ...1 2 until the load is above the pi Lift and extend the jib 1 2 until the load is above the pile while keeping an eye on the le while keeping an eye on the longitudinal stability limiter and warning d...

Page 41: ...THE STABILIZERS The stabilizers are used to optimise the lift truck s lifting per The stabilizers are used to optimise the lift truck s lifting performances see 2 DESCRIPTION INSTRUMENTS AND CONTROLS...

Page 42: ...uring this operation the transverse attitude must be permanently maintained the bubble in the level must be kept between the two must be permanently maintained the bubble in the level must be kept bet...

Page 43: ...and over truck to loose stability and overturn turn MUST be used with a lift MUST be used with a lift truck equipped with an operational hydraulic movement cut out device truck equipped with an operat...

Page 44: ...limiter and warning device see 2 DESCRIP ty limiter and warning device see 2 DESCRIPTION INSTRUMENTS AND CONTROLS TION INSTRUMENTS AND CONTROLS comes on while travelling gently bring the lift truck co...

Page 45: ...jacks or suppor orts ts The lift truck must not The lift truck must not be moved with one or more person s in the platform be moved with one or more person s in the platform It is forbidden to transp...

Page 46: ...NANCE F MAINTENANCE Your platform must be periodically inspected to ensure its continued compliance The inspection frequency is defined by the current legislation in the Your platform must be periodic...

Page 47: ...the end of accumulator reaches the end of its autonomy its autonomy If the transmitter is switched off If the transmitter is switched off by turning the key button to by turning the key button to sto...

Page 48: ...IC ACCUMULATORS that may be fitted on your lift truck are pressurized units Removing these accumulators and their pipework is a The HYDRAULIC ACCUMULATORS that may be fitted on your lift truck are pre...

Page 49: ...726 For these operations we recommend the use of a MANITOU protective product reference 603726 Instructions for using the product are given Instructions for using the product are given on the packagin...

Page 50: ...0 for turbo must be increased by 50 for turbo engines engines Open the filler plug spray the protective product around Open the filler plug spray the protective product around the rocker arm shaft and...

Page 51: ...1 27 1 27 https www forkliftpdfmanuals com...

Page 52: ...1 28 1 28 2 2 DESCRIPTION DESCRIPTION Content Page Content Page https www forkliftpdfmanuals com...

Page 53: ...2 1 2 1 https www forkliftpdfmanuals com...

Page 54: ...T THE LIFT TRUCK TRUCK 2 6 2 6 CHARACTERISTICS CHARACTERISTICS 2 8 2 8 FRONT AND REAR TIRES FRONT AND REAR TIRES 2 10 2 10 DIMENSIONS AND LOAD CHART DIMENSIONS AND LOAD CHART 2 12 2 12 INSTRUMENTS AND...

Page 55: ...ce it is recommended that a note of these numbers is made in the spaces provided at the time For the owner s convenience it is recommended that a note of these numbers is made in the spaces provided a...

Page 56: ...xinominale Capacit maxinominale Capacidadm ximonominal Capacidadm ximonominal Effort de traction Effort de traction Tractiveeffort Tractiveeffort Forza ditraino Forza ditraino Esfuerzo de traccion Esf...

Page 57: ...p pe e K KU UB BO OT TA A V V3 33 30 07 7 F Fu ue el l D Di ie es se el l N Nu um mb be er r o of f c cy yl li in nd de er rs s 4 4 i in n l li in ne e S Su uc ct ti io on n S Su up pe er rc ch ha ar...

Page 58: ...d dB B 7 76 6 c ca ab b c cl lo os se ed d Level of sound power ensured in the LwA Level of sound power ensured in the LwA environment environment according to directive 2000 14 EC modified by direct...

Page 59: ...ma ax xi im mu um m r re ea ac ch h o on n t ty yr re es s k kg g Distance from the centre of gravity from the load to the lug of the Distance from the centre of gravity from the load to the lug of t...

Page 60: ...7 1 37 160 60 25 5 25 500 00 78 78 3300 3300 1 11 05 1 05 157 3 157 3 80 80 54 2 54 299 99 46 8 46 869 69 135 135 GOODYEAR GOODYEAR 12 5 80 18 SGI 14PR 134A6 12 5 80 18 SGI 14PR 134A6 TUBELESS TUBELES...

Page 61: ...28 36 5 36 5 D D mm mm in in 3 3894 894 153 3 153 3 D1 D1 mm mm in in 3 3831 831 150 8 150 8 D2 D2 mm mm in in 3 3393 393 133 6 133 6 E E mm mm in in 5 5094 094 200 6 200 6 F F mm mm in in 1 1500 500...

Page 62: ...119 4 S S mm mm in in 6 6531 531 257 1 257 1 T T mm mm in in 3 3475 475 136 8 136 8 U1 U1 mm mm in in 2 2000 000 78 7 78 7 U2 U2 mm mm in in 2 2167 167 85 3 85 3 V V mm mm in in 4 4240 240 166 9 166 9...

Page 63: ...INSTRUMENTS AND CONTROLS INSTRUMENTS AND CONTROLS 3 3 1 12 2 6 6 1 156 56 2 21 1 4 4 1 15 5 1 18 8 2 22 2 2 24 4 2 25 5 2 28 8 15 15 7 7 2 20 0 19 19 2 21 1 2 22 2 https www forkliftpdfmanuals com...

Page 64: ...HINE INTERFACE MMI 6A CONTROL PANEL 6A CONTROL PANEL 6B SCREEN DISPLAY 6B SCREEN DISPLAY 7 7 SWITCHES SWITCHES 8 8 ARMREST AND STORAGE ARMREST AND STORAGE 9 9 FUSES AND RELAYS IN THE CAB FUSES AND REL...

Page 65: ...ER S SEAT STANDARD DESIGNED FOR MAXIMUM COMFORT THIS SEAT CAN BE ADJUSTED AS FOLLOWS DESIGNED FOR MAXIMUM COMFORT THIS SEAT CAN BE ADJUSTED AS FOLLOWS WEIGHT ADJUSTMENT FIG A WEIGHT ADJUSTMENT FIG A A...

Page 66: ...cleaning eaning A rocking head rest increases the risk of an A rocking head rest increases the risk of an accident accident First check the resistance of the fabric on a small concealed area before u...

Page 67: ...rect functioning of the seat For this reason make sure Dirt may adversely affect the correct functioning of the seat For this reason make sure your seat is always clean your seat is always clean The c...

Page 68: ...the lift truck under the safest possible conditions possible conditions When activating the electrical system of the lift truck all the red and orange When activating the electrical system of the lif...

Page 69: ...is clogged up Stop the lift truck and carry out the necessary repairs see cleaning and replacement requirements in chapter 3 MAINTENANCE FILTERS truck and carry out the necessary repairs see cleaning...

Page 70: ...yed to ayed to provide a provide a reminder t reminder to replace o replace the the engine oil and the engine oil and the oil filter after the first 50 oil filter after the first 50 hours of operation...

Page 71: ...or fault 520307 520307 Proportional telescope control fault Proportional telescope control fault 520310 520310 Proportional attachment control fault Proportional attachment control fault 520315 520315...

Page 72: ...JIB PROVISION OPTION ELECTRICAL JIB PROVISION See 2 DESCRIPTION DESCRIPTION AND USE OF See 2 DESCRIPTION DESCRIPTION AND USE OF THE OPTIONS THE OPTIONS N REVERSIBLE N REVERSIBLE VENTILA VENTILATION CO...

Page 73: ...F28 Ventilation control 10A F29 OPTION Pneumatic seat 10A F29 OPTION Pneumatic seat 10A F30 Front and rear working lights 25A F30 Front and rear working lights 25A OPTION Blue headlights 25A OPTION Bl...

Page 74: ...s flash C The left hand direction indicators flash D The sidelights and the rear D The sidelights and the rear lights are on lights are on E The dipped headlights and the rear E The dipped headlights...

Page 75: ...h sign of circuit B without sign and of circuit A with sign P Pr re es ss s t th he e b bu ut tt to on n f fo or r t tw wo o s se ec co on nd ds s t th he e s sc cr re ee en n w wi il ll l a ap pp pe...

Page 76: ...rds to the lift regards to the lift truck axle Never change the steering mode whilst driving truck axle Never change the steering mode whilst driving B STEERING SELECTION LEVER B STEERING SELECTION LE...

Page 77: ...ntermediate positions allow the temperature to be adjusted The intermediate positions allow the temperature to be adjusted C AIR CONDITIONING CONTROL C AIR CONDITIONING CONTROL This control with a pil...

Page 78: ...st the steering wheel to the desired position Push the knob back to lock Push the knob back to lock the steering wheel in position the steering wheel in position 29 29 DOCUMENT HOLDER NET DOCUMENT HOL...

Page 79: ...TIFICATION OF THE TION OF THE LIFT TRUCK LIFT TRUCK To use a trailer To use a trailer see current r see current regulations in your country egulations in your country maximum running speed braking max...

Page 80: ...light bar are working properly light bar are working properly A Left r A Left rear indicator ear indicator B Rear fog lights B Rear fog lights C Earth C Earth D Right D Right rear indicator rear indi...

Page 81: ...TEM OF PREHEATING SYSTEM Rated range of Rated range of power 220 240V power 220 240V 50 60Hz 50 60Hz Current con Current consumpt sumption 4 5A ion 4 5A Clas Class 1 equi s 1 equipment pment Equipment...

Page 82: ...sitivity with 30 mA sensitivity Only connect to and disconnect from the power suppl Only connect to and disconnect from the power supply while the unit is off and the I C engine is stopped y while the...

Page 83: ...achment and backward to release it backward to release it Once the attachment is locked return switch 2 to position A to prevent accidental release of the Once the attachment is locked return switch 2...

Page 84: ...N 11 ATTACHMENT HYDRAULIC CONTROL FORCED OPERATION This OPTION must only be used with an attachment requiring continuous hydraulic movement of type This OPTION must only be used with an attachment req...

Page 85: ...achment flow rate see 2 DESCRIPTION see 2 DESCRIPTION 16 HYDRAULIC CONTROLS 16 HYDRAULIC CONTROLS Repeat the procedure for positions 2 and 3 Repeat the procedure for positions 2 and 3 READING HYDRAULI...

Page 86: ...2 3 2 36 6 3 3 MAINTENANCE MAINTENANCE Content Page Content Page https www forkliftpdfmanuals com...

Page 87: ...3 1 3 1 https www forkliftpdfmanuals com...

Page 88: ...ITOU ORIGINAL SPARE PARTS AND EQUIPMENT 3 4 3 4 ST START UP ART UP CHECKLIST CHECKLIST 3 5 3 5 FILTERS CARTRIDGES AND BELTS FILTERS CARTRIDGES AND BELTS 3 6 3 6 LUBRICANTS AND FUEL LUBRICANTS AND FUEL...

Page 89: ...T TRUCKS MUST BE SERVICED USING ORIGINAL MANITOU PARTS SERVICED USING ORIGINAL MANITOU PARTS IF YOU USE PARTS WHICH ARE NOT ORIGINAL MANITOU IF YOU USE PARTS WHICH ARE NOT ORIGINAL MANITOU PARTS PARTS...

Page 90: ...ITS DEALER NETWORK ITS DEALER NETWORK the dealer network list is the dealer network list is available on manitou web site www manitou com available on manitou web site www manitou com START UP CHECKL...

Page 91: ...ks s 1 10 07 7 M MA AS ST T A AS SS SE EM MB BL LY Y 01 01 Fix Fixed and m ed and mobi obile upr le uprigh ights ts 02 02 C Car arri ria age ge 0 03 3 C Ch ha ai in ns s 04 04 R Rol oll ler ers s 0 05...

Page 92: ...TION FILTERS Part number 750306 Part number 750306 Clean 50 H Clean 50 H Change 250 H Change 250 H FUEL FILTER FUEL FILTER Part number 746364 Part number 746364 Change 500 H Change 500 H CYCLONIC PRE...

Page 93: ...rganized with the dealer a diagnostic analysis of engine transmission and axle oils on and axle oils may be requested depending on the rate of use may be requested depending on the rate of use RECOMME...

Page 94: ...l Shell Tellus T46 Shell Tellus T46 Citgo Transgard THF Lo Temp Citgo Transgard THF Lo Temp BRAKE BRAKE O OR RG GA AN NS S T TO O B BE E L LU UB BR RI IC CA AT TE ED D R RE EC CO OM MM ME EN ND DA AT...

Page 95: ...r must be replaced after the first 50 hours of service then every first 50 hours of service then every 500 hours of service 500 hours of service A A ADJ ADJUST UST C C CHE CHECK G CK G GRE GREASE ASE...

Page 96: ...2 2 R R JIB JIB Jib pads Jib pads 3 3 1 13 3 G G Jib Jib 3 17 3 17 G G G G Jib pads wear Jib pads wear C C Condition of jib unit Condition of jib unit C C Bearings and articulation rings Bearings and...

Page 97: ...e differential oil level Rear axle differential oil level 3 21 3 21 C C C C Rear wheels reducers oil level Rear wheels reducers oil level 3 21 3 21 C C C C Rear axle differential oil Rear axle differe...

Page 98: ...condensation due to the atmospheric conditions atmospheric conditions Open access panel 1 fig A3 Open access panel 1 fig A3 Remove cap 2 fig A3 Remove cap 2 fig A3 Fill the fuel tank with clean fue Fi...

Page 99: ...ll persons at a distance during inflation Respect the recommended tyre pressures given recommended tyre pressures given NOTE There is an OPTIONAL wheel toolkit NOTE There is an OPTIONAL wheel toolkit...

Page 100: ...ht comes on this operation must be carried out as quickly as possible 1 hour maximum The cartridge must not be cleaned tridge must not be cleaned more than seven times after which it must more than se...

Page 101: ...n the same di ir jet aimed in the same direction as the cooling rection as the cooling air flow fig B2 air flow fig B2 Clean with Clean with the fan running for the fan running for best results best r...

Page 102: ...connect the hydraulic attachment see 4 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE PICKING UP THE ATTACHMENTS Place the ATTACHMENTS FOR USE WITH THE RANGE PICKING UP THE ATTACHMENTS Place the lift tru...

Page 103: ...e th ce the cap e cap Check visually tha Check visually that there is no leakage in t there is no leakage in the tank and pipes the tank and pipes If the braking oil level is abnormally low consult yo...

Page 104: ...3 MAINTENA change if necessary see 3 MAINTENANCE NCE FILTERS CARTRIDGES AND BELTS FILTERS CARTRIDGES AND BELTS Check the belt tension between the pulleys of the crankshaft and of the Check the belt te...

Page 105: ...d check the tension again after the first 20 If the compressor belt has to be changed check the tension again after the first 20 hours of operation hours of operation C3 FUEL WATER TRAP C3 FUEL WATER...

Page 106: ...f ft 25 36lbf ft C8 FRONT AND REAR WHEELS REDUCERS OIL LEVEL C8 FRONT AND REAR WHEELS REDUCERS OIL LEVEL CHECK CHECK Place the lift truck on level ground Place the lift truck on level ground with the...

Page 107: ...odicity of the cartridge must be reduced up to 250 hours in a heavily laden dust atmosphere and with pre filtration atmosphere and with pre filtration Change the cartridge in a clean location with the...

Page 108: ...y in place and retighten cover 2 fig D Refit the assembly in place and retighten cover 2 fig D5 2 5 2 Put back cap 1 fig D5 1 Put back cap 1 fig D5 1 1 1 D5 2 D5 2 2 2 D5 3 D5 3 3 3 4 4 D5 4 D5 4 3 3...

Page 109: ...ve level and filling plug 2 fig D7 in order to ensure that the oil ing plug 2 fig D7 in order to ensure that the oil is drained is drained properly properly Refit and Refit and tighten drain pl tighte...

Page 110: ...he lift truck on level ground Place the lift truck on level ground with the I C engine stopped with the I C engine stopped Inspect the parts susceptible to leaks Inspect the parts susceptible to leaks...

Page 111: ...p clean lint free cloth Check the condition of Check the condition of the new safety cartridge before fitting see 3 M the new safety cartridge before fitting see 3 MAINTENANCE AINTENANCE FILTERS AND B...

Page 112: ...he level of the red Observe the oil level on dipstick 5 fig E3 4 the oil level should be at the level of the red point point Check for any possible leaks at the drain plugs Check for any possible leak...

Page 113: ...of the hole hole Check for any possible leaks at the drain plug Check for any possible leaks at the drain plug Refit and tighten level and fill Refit and tighten level and filling plug 2 fig E6 tight...

Page 114: ...be carried out if necessary or every two years at the beginning of winter Plac winter Place the lift truck on e the lift truck on level ground with the I C engine stopped and cold level ground with t...

Page 115: ...during the whole The I C engine does not contain any corrosion resistor and must be filled during the whole year with a year with a mixture containing 25 of ethylene glycol based antifreeze mixture c...

Page 116: ...pressor has an oil level gauge fig F2 Never uns The compressor has an oil level gauge fig F2 Never unscrew this gauge because it crew this gauge because it would depressurizes the installation The oil...

Page 117: ...site to the wh the axle opposite to the wheel to be eel to be changed changed Unlock the nuts Unlock the nuts of the wheel of the wheel to be changed to be changed Place the jack under the flared axle...

Page 118: ...naked flame flame Work Work in in a a well ventilated well ventilated area area In In the even the event of t of electrolyte electrolyte being s being spilled ont pilled onto the o the skin or skin o...

Page 119: ...ning points the fastening points provided fig G6 2 a provided fig G6 2 and G6 3 nd G6 3 G7 LIFT TRUCK ON A PLATFORM G7 LIFT TRUCK ON A PLATFORM TRANSPORTING TRANSPORTING Ensure that the safety instruc...

Page 120: ...e chocks to the platform at the front and at the at the front and at the rear of each tyre fig G7 1 rear of each tyre fig G7 1 Also fix the chocks to the platform on the inside of eac Also fix the cho...

Page 121: ...3 3 3 35 5 https www forkliftpdfmanuals com...

Page 122: ...3 3 3 36 6 Content Page Content Page https www forkliftpdfmanuals com...

Page 123: ...4 1 4 1 4 4 OPTIONAL OPTIONAL ATTACHMENTS ATTACHMENTS FOR USE WITH FOR USE WITH THE RANGE THE RANGE https www forkliftpdfmanuals com...

Page 124: ...ODUCTION 4 5 4 5 PIC PICKIN KING G UP UP THE THE A ATT TTACH ACHMEN MENTS TS 4 6 4 6 TECHN TECHNICAL ICAL SPECI SPECIFICA FICATIONS TIONS OF OF A ATT TTACHME ACHMENTS NTS 4 8 4 8 A ATT TTACHMENT ACHME...

Page 125: ...uld be kept in the places provided in the lift tr kept in the places provided in the lift truck For standard attachments their use is governed by the instructions contained on this uck For standard at...

Page 126: ...hment s mass and centre of gravity In the event of truck taking account of the attachment s mass and centre of gravity In the event of the attachment the attachment having less capacity than the lift...

Page 127: ...s n facilitating the locking to the carriage If it is not correctly oriented take the necessar not correctly oriented take the necessary precautions in order to move it safely y precautions in order t...

Page 128: ...with the caps not used with the caps provided provided HAN HAND D REL RELEAS EASING ING AND AND DIS DISCON CONNEC NECTIN TING G THE THE A ATT TTACH ACHMEN MENT T ProceedinthereverseorderofparagraphHAN...

Page 129: ...4 4 8 8 MAIN MAIN LECTRI LECTRIC SHEMATIC C SHEMATIC Contents Contents https www forkliftpdfmanuals com...

Page 130: ...SCHEMATIC A3 A3 C BLES C BLES LABELS LABELS ON THE ON THE LECTRI LECTRICAL CAL HARNE HARNESS SS A4 A4 ELECTRICAL ELECTRICAL SCH MA SCH MATIC TIC MT 625 Turbo MT 625 Turbo B B MT 625 T COMFORT MLT 625...

Page 131: ...CODES ON ON ELECTRICAL ELECTRICAL SCH MA SCH MATIC TIC A A 2 2 1 1 3 3 4 4 5 5 6 6 7 7 8 8 9 9 1 10 0 1 11 1 1 12 2 1 13 3 1 14 4 1 15 5 1 16 6 1 17 7 1 18 8 1 19 9 V V B B a at t M M a as ss se e C C...

Page 132: ...eling of the c bles c bles and the and the compo components nents on the wiring diagram on the wiring diagram L gende L gende 1 1 Feed Feed 2 2 Electrical Electrical Compo Component nent 3 3 Descripti...

Page 133: ...re wire C1 C1 Main Electrical Main Electrical Sch ma Sch matic tic pages pages MT 625 T COMFORT MLT 625 75 H MT 625 T COMFORT MLT 625 75 H POSITION POSITION OF THE OF THE CONNECT CONNECTOR ORS P S PE...

Page 134: ...BD DIAGNOSTIC IC C11 C11 3 TRANSMISSION 3 TRANSMISSION C15 C15 4 4 HYDRAULIC HYDRAULIC MOVEMENT MOVEMENT C19 C19 5 5 ILLUMINATION ILLUMINATION SIGNALS VENTILATION SIGNALS VENTILATION C23 C23 6 OPTIONS...

Page 135: ...25 T COMFORT MLT 625 75 H MT 625 T COMFORT MLT 625 75 H POSITION POSITION OF THE OF THE CONNECTORS CONNECTORS PER PER SCH MA SCH MATIC TIC C Co on nn ne ec ct te eu ur rs s S Sc ch h 1 1 S Sc ch h 2 2...

Page 136: ...X39 X40 X40 X41 X41 X46 X46 X47 X47 X50 X50 X56 X56 X57 X57 X58 X58 X59 X59 X62 X62 X63 X63 X64 X64 X65 X65 X66 X66 X67 X67 X91 X91 C4 C4 Main Electrical Main Electrical Sch m Sch matic atic MT 625 T...

Page 137: ...70 X270 X274 X274 X275 X275 X276 X276 X277 X277 X286 X286 X289 X289 X290 X290 X291 X291 X292 X292 X294 X294 X295 X295 X299 X299 X300 X300 X302 X302 X303 X303 X304 X304 C5 C5 Main Electrical S Main Ele...

Page 138: ...331 X331 X358 X358 X360 X360 X362 X362 X363 X363 X365 X365 X367 X367 X368 X368 X370 X370 X372 X372 X373 X373 X374 X374 X375 X375 X376 X376 X377 X377 X378 X378 X381 X381 X382 X382 X383 X383 X385 X385 X...

Page 139: ...t off off S S8 8 C Ch h s ss si is s X X1 1 S S2 2 4 way switch key 4 way switch key A11 A11 C Ch h s ss si is s X X2 2 S S2 2 6 way switch key 6 way switch key A15 A15 M Mo ot te eu ur r X X3 3 R R1...

Page 140: ...nt te er rf fa ac ce e C Ch h s ss si is s Engine Engine K13 K13 A1 A1 Dashboard Dashboard unit unit E24 E24 A A2 2 E EC CU U t tr ra an ns sm mi is ss si io on n M M2 28 8 A A3 3 E EC CU U h hy yd d...

Page 141: ...Ca ab biin ne e X X3 30 03 3 M M a as ss se e A AV V C Ca ab biin ne e BF2 M4 BF2 M4 K7 K7 BF2 M2 BF2 M2 X118 X118 X138 X138 S50 S50 X2 X2 X1 X1 S2 S2 A1 A1 BF2 M1 BF2 M1 P1 P1 P2 P2 B6 B6 2 2 6 6 5...

Page 142: ...26 6 1 13 3 1 1 1 1 6 6 1 1 4 4 2 25 5 2 22 2 2 21 1 6 6 3 3 5 5 2 2 1 1 3 3 2 2 1 1 2 2 3 3 C C A A N N L L C C A A N N H H C C A A N N G G N N D D B B A A T T IG IG L L B B B B A A B B 0 03 3 0 04...

Page 143: ...ponents nents R Re ep p D D s scription cription Position Position on on sch ma sch matic tic Correspondance Correspondance hydraulique hydraulique Fuses Fuses and and rela relays ys R Re ep p D D s s...

Page 144: ...V C C B Ba at t BF2 M2 BF2 M2 X58 X58 A1 A1 BF2 M1 BF2 M1 P1 P1 P2 P2 B6 B6 A5 LLMI A5 LLMI 5 5 5 5 4 4 1 1 9 9 4 4 1 1 9 9 5 5 4 4 323 323 25 mm2 25 mm2 1 1 7 7 1 1 2 2 7 7 9 9 2 2 7 7 7 7 2 2 7 7 8...

Page 145: ...1 1 4 4 3 3 5 5 5 5 2 2 2 2 B B A A T T B B A A T T C3 C3 C C A A N N L L C C A A N N H H C C A A N N G G N N D D B B A A B B 26 26 02 02 01 01 0 07 7 2 21 1 A3 A3 1 1 2 2 V V P P I I N N R R E E F F...

Page 146: ...B13 B13 Hydrostatic Hydrostatic motor motor speed speed sensor sensor G6 G6 B14 B14 Hydraulic pump speed sensor Hydraulic pump speed sensor Q6 Q6 B B1 15 5 R Ro ol ll le er r 1 1 s su ur r J JS SM M...

Page 147: ...ctric Electric Sch m Sch matic atic Transmission Transmission A A 2 2 1 1 3 3 4 4 5 5 6 6 7 7 8 8 9 9 1 10 0 1 11 1 1 12 2 1 13 3 1 14 4 1 15 5 1 16 6 1 17 7 1 18 8 1 19 9 X X 3 30 00 0 M M a as ss se...

Page 148: ...O T T R R P P M M I I N N M M O O T T H H Y Y D D R R D D I I N N F F O O R R W W D D I I N N R R E E V V 2 2 6 6 2 2 4 4 2 2 2 2 2 2 3 3 7 7 5 5 7 7 4 4 1 1 7 7 7 7 2 2 1 1 6 6 73 73 7 7 4 4 7 7 5 5...

Page 149: ...tch Hydraulic cutoff switch TUV TUV M M23 23 C Ch h s ss si is s X X3 31 12 2 S S1 18 8 Rear Fog Lamp Switch Rear Fog Lamp Switch O5 O5 C Ch h s ss si is s X X3 31 13 3 S S1 19 9 Beacon Switch Beacon...

Page 150: ...34 NO NO boom boom retraction retraction sensor sensor K K24 24 S45 S45 Accessory Flow line Accessory Flow line S lect S lecto or A35 r A35 S46 S46 Accessory line decompression control Accessory line...

Page 151: ...ab biin ne e 2 27 79 9 A A P P C C 1 15 5 2 27 77 7 A A P P C C 5 54 4 323 323 25 mm2 25 mm2 EP15 EP15 BF2 M1 BF2 M1 S45 S45 S46 S46 S52 S52 S22 S22 A4 A4 S22 S22 B11 B11 Angle de Angle de fl che 12V...

Page 152: ...7 01 1 1 12 2 1 15 2 5 22 1 2 1 0 0 1 14 0 4 02 0 2 0 3 2 3 2 0 2 0 2 6 1 6 13 3 1 12 2 2 2 4 1 4 1 6 6 A3 A3 O O U U T T L L S S 1 1 I I N N T T O O R R 1 1 2 2 I I N N A A N N A A V V 1 1 I I N N A...

Page 153: ...Front wheel alignment Sensor Front wheel alignment Sensor S21 S21 C Ch h s ss si is s X X6 66 6 B B1 12 2 Rear Wheel alignment sensor Rear Wheel alignment sensor Q23 Q23 C Ch h s ss si is s X X6 67 7...

Page 154: ...S20 S20 B34 B34 Fuel Gauge Fuel Gauge E39 E39 B35 B35 Clogged air Clogged air G32 G32 D D1 1 D Di io od de e C C6 6 D D2 2 D Di io od de e M M2 28 8 D D5 5 D Di io od de e A A5 5 E2 E2 Back up light B...

Page 155: ...cator control I25 I25 M3 M3 Beacon Motor Beacon Motor S27 S27 M4 M4 Roof Roof Mot Moto or r wiper wiper O31 O31 M5 M5 Front wiper pump motor Front wiper pump motor S31 S31 M6 M6 Front motor wiper Fron...

Page 156: ...30 03 3 M M a as ss se e A AV V C Ca ab biin ne e A AP P C C 5 54 4 2 2 7 78 8 2 27 77 7 2 27 79 9 2 28 80 0 A AP P C C 5 54 4 A AP P C C 1 15 5 A AP P C C 1 15 5 V V C C B Ba at t 323 323 25 mm2 25 m...

Page 157: ...253 253 254 254 1 1 5 5 5 5 2 2 2 2 4 4 31 31 68 68 135 135 9 9 7 7 1 1 0 0 1 1 1 1 0 0 8 8 1 1 1 1 4 4 BAT BAT 37 37 37 37 30 30 D IN REV D IN REV PWM D OUT PWM D OUT 31 31 D IN FORW D IN FORW 30 30...

Page 158: ...h c cutoff switch TUV TUV I I16 16 C Ch h s ss si is s X X3 31 12 2 S S1 18 8 Rear Rear fog fog lamp lamp switch switch M4 M4 C Ch h s ss si is s X X3 31 13 3 S S1 19 9 Beacon Switch Beacon Switch I4...

Page 159: ...eaker Left speaker C18 C18 M9 M9 Heater m Heater moto oto fan fan G37 G37 M10 M10 Air condition condenser Air condition condenser Moto Moto fan fan Q35 Q35 M11 M11 Air seat Motor Air seat Motor E26 E2...

Page 160: ...y line d compression compression 7 5A 7 5A G G4 4 F29 F29 Air seat Air seat 10A 10A E E5 5 F30 F30 Front working light Front working light night lights night lights poultry blue lights poultry blue li...

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