Manitou MLT625-75 H S1-E3, Operator'S Manual

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3-3 3-3 1 1
Place a receptac Place a receptac le under drain le under drain por por t 1 (fig. t 1 (fig. G1/1). G1/1).
- - Unscrew ring 2 (fig. Unscrew ring 2 (fig. G1/1) by two or three thread G1/1) by two or three thread turns to drain the water from turns to drain the water from the water the water
trap. trap.
- Retighten ring 2 (fig. G1/1). - Retighten ring 2 (fig. G1/1).
BLEEDING THE INJECTION PUMP BLEEDING THE INJECTION PUMP
- Untighten bleeder screw 3 (fig. G1/2) by two to - Untighten bleeder screw 3 (fig. G1/2) by two to three thread turns. three thread turns.
- - Switch on the lift truck ignition until Switch on the lift truck ignition until the diesel oil flows f the diesel oil flows f rom the bleeder screw free of rom the bleeder screw free of
any air. any air.
- Tighten the bleed screw while the diesel fuel is flowing out. - Tighten the bleed screw while the diesel fuel is flowing out.
The I.C. engine is ready to be started up. The I.C. engine is ready to be started up.
NOTE: NOTE: If the I.C. engine runs properly for a short time then stops or runs unevenly If the I.C. engine runs properly for a short time then stops or runs unevenly , check , check
for possible leaks in the low pressure circuit. If in doubt, contact your dealer. for possible leaks in the low pressure circuit. If in doubt, contact your dealer.
G2 - WHEEL G2 - WHEEL
CHANGE CHANGE
In the event of a In the event of a wheel being changed on the public highway, ensure the following: wheel being changed on the public highway, ensure the following:
For this operation, we advise you to use the hydraulic jack MANITOU reference 505507 and For this operation, we advise you to use the hydraulic jack MANITOU reference 505507 and
the safety support MANITOU reference 554772. the safety support MANITOU reference 554772.
- Stop the lift truck, if possible on even - Stop the lift truck, if possible on even and hard ground. and hard ground.
- - Stop the lift truck (see: 1 - OPERATING AND SAFETY INS Stop the lift truck (see: 1 - OPERATING AND SAFETY INS TRUCTIONS: DRIVING INSTRUC TRUCTIONS: DRIVING INSTRUC TIONS TIONS
UNLADEN AND LADEN). UNLADEN AND LADEN).
- Put the warning lights on. - Put the warning lights on.
- - Immobilise t Immobilise t he lift truck in both directions on he lift truck in both directions on the axle opposite to the wh the axle opposite to the wh eel to be eel to be
changed. changed.
- - Unlock the nuts Unlock the nuts of the wheel of the wheel to be changed. to be changed.
- - Place the jack under the flared axle tube Place the jack under the flared axle tube , as near as possible to the whe , as near as possible to the whe el and adjust the el and adjust the
jack (fig. G2/1). jack (fig. G2/1).
- - Lift the wheel until Lift the wheel until it comes off the ground and put in place the it comes off the ground and put in place the safety support under the safety support under the
axle (fig. G2/2). axle (fig. G2/2).
- Completely unscrew the wheel nuts and remove them. - Completely unscrew the wheel nuts and remove them.
- Free the wheel by r - Free the wheel by r eciprocating movements and roll it to the side. eciprocating movements and roll it to the side.
- Slip the new wheel on the wheel - Slip the new wheel on the wheel hub. hub.
- Refit the nuts by hand, if necessar - Refit the nuts by hand, if necessar y grease them. y grease them.
- Remove the safety support and lower the lift truck with the jack. - Remove the safety support and lower the lift truck with the jack.
- - Tighten the wheel nuts with a torque wrench Tighten the wheel nuts with a torque wrench (see: 3 - MAINTENANCE: A - DAIL (see: 3 - MAINTENANCE: A - DAIL Y OR EVERY Y OR EVERY
10 HOURS OF SERVICE for tightening torque). 10 HOURS OF SERVICE for tightening torque).
G2/1 G2/1
G2/2 G2/2
G1/2 G1/2
3 3
1 1
G3 - FRONT HEADLAMPS G3 - FRONT HEADLAMPS
ADJUSTING ADJUSTING
RECOMMENDED SETTING RECOMMENDED SETTING
(as per standard ECE-76/756 76/761 ECE20) (as per standard ECE-76/756 76/761 ECE20)
Set to - 2 Set to - 2 % of the dipped beam in relation to the h % of the dipped beam in relation to the h orizontal line of orizontal line of
the headlamp. the headlamp.
ADJUSTING PROCEDURE ADJUSTING PROCEDURE
- - Place the l Place the l ift truck unloaded and ift truck unloaded and in the transport position and in the transport position and
perpendicular to a white wall on flat, level ground (fig. G3). perpendicular to a white wall on flat, level ground (fig. G3).
- - Check the tyre pressures ( Check the tyre pressures ( see: 2 - DESCRIPTION see: 2 - DESCRIPTION : CHARACTERISTICS). : CHARACTERISTICS).
- - Place the Place the for for ward/reverse selector ward/reverse selector in neutral in neutral and release the and release the
parking brake. parking brake.
Calculating the height of the dipped beam (h2) Calculating the height of the dipped beam (h2)
+% +%
-% -%
ll
h1 h1
h2 h2
- -
2 2
% %
h2 = h1 - (l x 2 / 100) h2 = h1 - (l x 2 / 100)
h1 h1
G3 G3
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