Manitou MLA 628 -120 LSU 3-E2 Series Operator'S Manual Download Page 53

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CHARACTERISTICS

RON

T A

D R

R TI

TIR

RES

MLA 628 -1

MLA 628 -120 LSU PO

20 LSU POWERS

WERSHIFT Series

HIFT Series 3-E2

3-E2

with simple carriage

DIIM

SIIO

TIRE LOAD

PRESSURE ON THE CONTACT SURFACE

HARD

RD GR

GROU

OUND

LIGH

GHT

T GR

GROU

OUND

AREA OF THE CONTACT SURFACE

HARD

RD GR

GROU

OUND

LIGH

GHT

T GR

GROU

OUND

15,5/80-24 SGI 10PR

TUBELESS

GOODYEAR

3,3 BAR

3,3 BAR
(48 PSI)

(48 PSI)

FRONT UNLADEN

FRONT UNLADEN
FRONT LADEN

FRONT LADEN
REAR UNLADEN

REAR UNLADEN
REAR LADEN

REAR LADEN

2976 LB

2976 LB
8267 LB

8267 LB
4409 LB

4409 LB
1874 LB

1874 LB

KG/CM2

KG/CM2
KG/CM2

KG/CM2

KG/CM2
KG/CM2

KG/CM2

CM2

CM2
CM2

CM2

CM2
CM2

CM2

445/70R24 MPT IT510 151G

TUBELESS

GOODYEAR

4,1 BAR

4,1 BAR
(60 PSI)

(60 PSI)

FRONT UNLADEN

FRONT UNLADEN
FRONT LADEN

FRONT LADEN
REAR UNLADEN

REAR UNLADEN
REAR LADEN

REAR LADEN

2976 LB

2976 LB
8267 LB

8267 LB
4409 LB

4409 LB
1874 LB

1874 LB

114 LB/IN2

114 LB/IN2
136 LB/IN2

136 LB/IN2
125 LB/IN2

125 LB/IN2
103 LB/IN2

103 LB/IN2

38 LB/IN2

38 LB/IN2
45 LB/IN2

45 LB/IN2
41 LB/IN2

41 LB/IN2
34 LB/IN2

34 LB/IN2

26 IN2

26 IN2
60 IN2

60 IN2
35 IN2

35 IN2
18 IN2

18 IN2

77 IN2

180 IN2

180 IN2
107 IN2

107 IN2

54 IN2

460/70R24 IT520 150A8

TUBELESS

GOODYEAR

3,3 BAR

3,3 BAR
(48 PSI)

(48 PSI)

FRONT UNLADEN

FRONT UNLADEN
FRONT LADEN

FRONT LADEN
REAR UNLADEN

REAR UNLADEN
REAR LADEN

REAR LADEN

2976 LB

2976 LB
8267 LB

8267 LB
4409 LB

4409 LB
1874 LB

1874 LB

122 LB/IN2

122 LB/IN2
163 LB/IN2

163 LB/IN2
135 LB/IN2

135 LB/IN2
121 LB/IN2

121 LB/IN2

31 LB/IN2

31 LB/IN2
43 LB/IN2

43 LB/IN2
33 LB/IN2

33 LB/IN2
32 LB/IN2

32 LB/IN2

24 IN2

24 IN2
50 IN2

50 IN2
34 IN2

34 IN2
16 IN2

16 IN2

95 IN2

193 IN2

193 IN2
132 IN2

132 IN2

59 IN2

17,5LR24 XM27 145A8

TUBELESS

MICHELIN

3,2 BAR

3,2 BAR
(47 PSI)

(47 PSI)

FRONT UNLADEN

FRONT UNLADEN
FRONT LADEN

FRONT LADEN
REAR UNLADEN

REAR UNLADEN
REAR LADEN

REAR LADEN

2976 LB

2976 LB
8267 LB

8267 LB
4409 LB

4409 LB
1874 LB

1874 LB

18 LB/IN2

18 LB/IN2
39 LB/IN2

39 LB/IN2
25 LB/IN2

25 LB/IN2
12 LB/IN2

12 LB/IN2

17 LB/IN2

17 LB/IN2
36 LB/IN2

36 LB/IN2
22 LB/IN2

22 LB/IN2
12 LB/IN2

12 LB/IN2

164 IN2

164 IN2
209 IN2

209 IN2
178 IN2

178 IN2
153 IN2

153 IN2

172 IN2

172 IN2
230 IN2

230 IN2
196 IN2

196 IN2
160 IN2

160 IN2

19,5LR24 XM27 149A8

TUBELESS

3 BAR

(44 PSI)

FRONT UNLADEN

FRONT UNLADEN
FRONT LADEN

FRONT LADEN
REAR UNLADEN

REAR UNLADEN

2976 LB

2976 LB
8267 LB

8267 LB
4409 LB

4409 LB

KG/CM2

KG/CM2
KG/CM2

KG/CM2

KG/CM2
KG/CM2

KG/CM2

CM2

CM2
CM2

CM2

CM2
CM2

CM2

CONTENTS

https://www.forkliftpdfmanuals.com/

Summary of Contents for MLA 628 -120 LSU 3-E2 Series

Page 1: ...rica Inc Parts Dept 800 425 3727 or 254 799 0232 800 425 3727 or 254 799 0232 Parts Dept Parts Dept Fax 254 Fax 254 867 6504 867 6504 Website www manitou na com Website www manitou na com MLA 628 120...

Page 2: ...CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 3: ...CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 4: ...CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 5: ...ETY TY MESSA MESSAGES GES V VII II SAFET SAFETY Y DECA DECALS LS VII VIII I TABLE OF CONTENTS TABLE OF CONTENTS OPERA OPERATING TING AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS 1 3 1 3 DESCRIPTION...

Page 6: ...CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 7: ...ROUGH TERRAIN FORKLIFT TRUCK ROUGH TERRAIN FORKLIFT TRUCK GENERAL GENERAL SAFETY SAFETY ST STANDARDS ANDARDS I I CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 8: ...training program should consist of the following a careful selection of the operator considering physical qualifications job attitude and aptitude a careful selection of the operator considering phys...

Page 9: ...uck truck operators shall have read and be familiar with the 4 Before operating any rough terrain forklift truck truck operators shall have read and be familiar with the operator s manual for the part...

Page 10: ...own travel straight up or down 33 Under all travel conditions operate the rough 33 Under all travel conditions operate the rough terrain forklift truck at a speed that will permit it to be brought ter...

Page 11: ...e use tag lines to restrain load swing whenever possible e use tag lines to restrain load swing whenever possible 50 At the beginning of each shift and before operating the rough terrain forklift tru...

Page 12: ...ggi gging o ng or li r lift e ft equi quipme pment nt and and NEVE NEVER lif R lift th t the lo e load o ad over ver personnel personnel 9 9 Beware Beware of of the the wind wind which which can can c...

Page 13: ...ing the safe operation of the forklift and all The forklift operator must clearly understand all instructions concerning the safe operation of the forklift and all safety rules and regulations o safet...

Page 14: ...ore operating on a work site learn the rules for movement of people forklifts and all other traf Before operating on a work site learn the rules for movement of people forklifts and all other traffic...

Page 15: ...ur forklift installation of the decals decals illustrated may not be exactly the same as those installed on your forklift installation of the decals varies depending on the forklift model series decal...

Page 16: ...of the operator near the hydraulic control lever operator near the hydraulic control lever Instructs the operator to always wear the seat belt during Instructs the operator to always wear the seat bel...

Page 17: ...on Location on both sides both sides of the boom nose of the boom nose Keep away from power lines Keep away from power lines X XI I SAFETY DECALS SAFETY DECALS Use of Frame Leveling 801013 Use of Fram...

Page 18: ...fan and belts Keep hands and clothing away from rotating fan and belts X XII II SAF SAFETY ETY DEC DECALS ALS Gear Shift Pattern 33460 Gear Shift Pattern 33460 4 speed transmissi 4 speed transmission...

Page 19: ...221322 234800 234800 SAF SAFETY ETY DEC DECALS ALS Hydraulic Oil 234798 or 76573 Hydraulic Oil 234798 or 76573 Location on the hydraulic tank or filler cap Location on the hydraulic tank or filler cap...

Page 20: ...transmission refer to the refer to the operator s manual operator s manual XI XIV V SAF SAFETY ETY DEC DECALS ALS Attachment Warning 421016 Attachment Warning 421016 Boom equipped Boom equipped models...

Page 21: ...he hand throttle mechanism hand throttle mechanism Reminder to operator set parking brake before operating hand throttle Reminder to operator set parking brake before operating hand throttle Disengage...

Page 22: ...ate 496550 Boom equipped models Boom equipped models Forklift Data Plate 496538 Forklift Data Plate 496538 Mast equipped models Mast equipped models Location within the Location within the operator s...

Page 23: ...1 1 1 1 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 24: ...UC UCTIO TIONS NS FO FOR R TH THE E OP OPER ERAT ATOR OR PREAMBLE PREAMBLE GENERAL INSTRUCTIONS GENERAL INSTRUCTIONS A A OPERATOR OPERATOR S MANUAL S MANUAL B AUTHORIZATION FOR USE B AUTHORIZATION FOR...

Page 25: ...to any improper use improper use The reflex reactions of a person in the event of a malfunction incident fault etc during operation of the lift truck The reflex reactions of a person in the event of...

Page 26: ...formation C MODIFICATION OF THE LIFT TRUCK C MODIFICATION OF THE LIFT TRUCK For your saf For your safety and that of others ety and that of others you must not change the structure and settings of the...

Page 27: ...carefully The operator s manual must always be in good condition and in the place provided for it on the lift truck The operator s manual must always be in good condition and in the place provided fo...

Page 28: ...s of the various components u you must not change the structure and settings of the various components used in your lift sed in your lift truck h truck hydrau ydraulic pres lic pressure sure calibr ca...

Page 29: ...inst excessive noise excessive noise Always face the lift truck when getting into and leaving the driving seat and use the handle s provided for this purpose Do not Always face the lift truck when get...

Page 30: ...e and Drive and brake gently brake gently Moving witho Moving without load ut load Forks or Forks or attachment facing down attachment facing downhill hill Moving with Moving with load load Forks or F...

Page 31: ...sult your local electrical agency You could be electrocuted or seriously injured if you operate or park the lift truck too close to power lines lift truck too close to power lines DANGER DANGER During...

Page 32: ...gently and not abruptly not abruptly Never leave the I C engine on when the lift truck is unattended Never leave the I C engine on when the lift truck is unattended Do not leave the cab when the lift...

Page 33: ...omply with current road legislation If necessary there are optional solutions Contact your dealer there are optional solutions Contact your dealer INSTRUCTIONS INSTRUCTIONS Make sure the Make sure the...

Page 34: ...king maximum weight maximum weight of trailer of trailer etc etc Do not forget to connect the trailer s electrical equipment to that of the lift truck Do not forget to connect the trailer s electrical...

Page 35: ...contact your dealer r dealer B MASS OF LOAD AND CENTER OF GRAVITY B MASS OF LOAD AND CENTER OF GRAVITY Before taking up a load Before taking up a load you must know its mass and its center of gravity...

Page 36: ...to determine the load to to determine the load to be handled Consult your agent be handled Consult your agent or dealer Be vigilant and take extra care or dealer Be vigilant and take extra care to lim...

Page 37: ...eeping the distance necessary to fit the forks under the load ys think about keeping the distance necessary to fit the forks under the load bet bet ween the pile and the lift truck fig F1 and use the...

Page 38: ...lift truck move the lift truck 3 forward 3 forward fig F7 fig F7 driving very slowly and care driving very slowly and care fully fully Place the load in a horizontal position and lay it down on the p...

Page 39: ...very gently and carefully to release the bucket Lower the Reverse the forklift truck 1 very gently and carefully to release the bucket Lower the boom 2 to transport position fig A2 boom 2 to transport...

Page 40: ...ently and carefully carefully Retract 3 and lower the boom 4 into transpor Retract 3 and lower the boom 4 into transport position fig A5 t position fig A5 B FILLING B FILLING Position the bottom of th...

Page 41: ...repairs concerned are minor even if the repairs concerned are minor Repair all leaks immediately Repair all leaks immediately even if the leak concerned is minor even if the leak concerned is minor Ma...

Page 42: ...r safety valves which may be fitted to your lift truck cylinders These ge the setting or remove the balancing valves or safety valves which may be fitted to your lift truck cylinders These operations...

Page 43: ...G G TH THE E L LIF IFT T TR TRU UC CK K Clean the Clean the lift truck thoroughly lift truck thoroughly Check and repai Check and repair any leakage of fue r any leakage of fuel l oil oil wate water o...

Page 44: ...afe place Remove the drive belts and store them in a safe place Disconnect the engine cut off solenoid on the injection pump and carefully insulate the connection Disconnect the engine cut off solenoi...

Page 45: ...1 23 1 23 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 46: ...1 24 1 24 2 DESCRIPTION 2 DESCRIPTION 2 DESCRIPTION 2 DESCRIPTION CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 47: ...2 1 2 1 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 48: ...CHARACTERISTICS HARACTERISTICS D DIM IMEN ENSI SION ONS S AN AND D LO LOAD AD C CH HA AR RT T I INST NSTRU RUME MENT NTS S AN AND D CO CONTR NTROLS OLS T TO OW WI IN NG G P PI IN N A AN ND D HO HOOK O...

Page 49: ...owner or the owner s convenience s convenience it is recommended it is recommended that a note that a note of these num of these numbers is bers is made in the spaces pro made in the spaces provided v...

Page 50: ...e MANITOU reference C C D D B B R RE EA AR R A AX XL LE E FI FIG G E E Type Type Serial No Serial No MANITOU reference MANITOU reference C CA AB B FI FIG G F F Type Type Serial No Serial No B BOO OOM...

Page 51: ...xhaust Exhaust Capacity Capacity Bore Bore Stroke Stroke Compression ratio Compression ratio Nominal rating loaded Nominal rating loaded Rating slow unladen Rating slow unladen Max rating unladen Max...

Page 52: ...DANA 45 45 Epicyclic Epicyclic DANA DANA 45 45 Epicyclic Epicyclic B BRAKE RAKE Service brake Service brake Type Type Type of pump Type of pump Capacity Capacity Pressure Pressure Max rating capacity...

Page 53: ...LB IN2 41 LB IN2 41 LB IN2 34 LB IN2 34 LB IN2 26 IN2 26 IN2 60 IN2 60 IN2 35 IN2 35 IN2 18 IN2 18 IN2 77 IN2 77 IN2 180 IN2 180 IN2 107 IN2 107 IN2 54 IN2 54 IN2 460 70R24 IT520 150A8 460 70R24 IT520...

Page 54: ...irst be approved by the approved by the manufacturer manufacturer IMPORTANT IMPORTANT S SPECIFICATIONS PECIFICATIONS WI WITH TH SIM SIMPLE PLE CA CARR RRIA IAGE GE Level of sound pressure in the drive...

Page 55: ...to standard iso 8313 according to standard iso 8313 4 4 6 6 s s 4 49 9 3 3 m m m mn n 1 16 62 2 f ft t m mi in n 4 4 6 6 s s 4 49 9 3 3 m m m mn n 1 16 62 2 f ft t m mi in n 3 3 9 9 s s 2 21 1 5 5 m m...

Page 56: ...in G2 G2 460 mm 18 1 in 460 mm 18 1 in I I 1475 mm 58 1 in 1475 mm 58 1 in K K 1260 mm 49 6 in 1260 mm 49 6 in L L 45 mm 1 8 in 45 mm 1 8 in N N 2050 mm 80 7 in 2050 mm 80 7 in O O 125 mm 4 9 in 125 m...

Page 57: ...2 11 2 11 INSTRUMENTS AND CONTROLS INSTRUMENTS AND CONTROLS 15 15 3 3 7 7 6 6 5 5 5 5 35 35 5 5 1 1 2 2 16 16 22 22 11 11 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 58: ...11 FUSE AND RELAY 11 FUSE AND RELAY 12 ROOF LIGHT 12 ROOF LIGHT 13 13 ACCELERA ACCELERATOR PEDAL TOR PEDAL 14 SERVICE BRAKE PEDAL AND TRANSMISSION CUT OFF 14 SERVICE BRAKE PEDAL AND TRANSMISSION CUT...

Page 59: ...S SEAT CAN BE ADJUSTED AS FOLLOWS T CAN BE ADJUSTED AS FOLLOWS FRONT TO BACK ADJUSTMENT OF THE ARMREST FRONT TO BACK ADJUSTMENT OF THE ARMREST Pull lever 1 upwards Pull lever 1 upwards Slide the upper...

Page 60: ...when making adjustments it swings completely forwards If you do not support the back rest when making adjustments it swings completely forwards LONGITUDINAL ADJUSTMENT LONGITUDINAL ADJUSTMENT Pull loc...

Page 61: ...check engine immediately and check the electrical circuit as well as the alternator belt the electrical circuit as well as the alternator belt I RED I C ENGINE OIL PRESSURE LAMP I RED I C ENGINE OIL...

Page 62: ...e switch to verify at any time that the longitudinal stability alarm is working Press the switch to verify at any time that the longitudinal stability alarm is working NOTE This test does not verify t...

Page 63: ...USPENSION O OPTION BOOM SUSPENSION See 2 DESCRIPTION See 2 DESCRIPTION DESCRIPTION AND US DESCRIPTION AND USE OF ELECTRIC AND HY E OF ELECTRIC AND HYDRAULIC OPTIONS DRAULIC OPTIONS P OPTION P OPTION Q...

Page 64: ...cking device lic locking device K10 OPTION Air conditioning K10 OPTION Air conditioning K11 Rear window defrosting K11 Rear window defrosting K12 Electroproportional hydraulic control modules K12 Elec...

Page 65: ...se rser 15 r 15A A Transmission cut off 15A Transmission cut off 15A F14 F14 15A 15A MAX MAX Sto Stop engin p engine elec e electrov trovalve alve 15A 15A OPTION Hydraulic movements cut off 10A OPTION...

Page 66: ...ear wheels by an hydraulic brake system The pedal applies on the front and rear wheels by an hydraulic brake system and allows the lift truck to be slowed down and stop and allows the lift truck to be...

Page 67: ...d valve Switch 3 selects kick down with knob 4 on the hydraulic control lever or the solenoid valve at the boom head OPTION at the boom head OPTION Po Posit sition ion A A The LED is off The LED is of...

Page 68: ...TION MAY RENDER THE WARRANTY NULL AND VOID Use the hydraulic controls carefully without jerking to Use the hydraulic controls carefully without jerking to avoid accidents caused by avoid accidents cau...

Page 69: ...as the compressor is liable to be damaged by coolant in the liquid state If your air conditioning does not seem to be working regularly have it examined by your dealer see 3 MAINTENANCE H EVERY TWO If...

Page 70: ...mperature 1 ure 1 2 or 3 2 or 3 20 C 20 CA AB B FI FILT LTER ER VE VENT NTIL ILAT ATOR ORS S See 3 MAINTENANCE See 3 MAINTENANCE D EVERY 500 HOURS SE D EVERY 500 HOURS SERVICE RVICE 21 W 21 WIND INDSC...

Page 71: ...r reverse light E Right rear reverse light E Right rear reverse light F Right tail light F Right tail light G Right rear stoplight G Right rear stoplight H Right H Right rear indicator rear indicator...

Page 72: ...Turn handle 1 towards B to lock steering wheel in the position required 37 D 37 DIAGN IAGNOSTI OSTIC C CONN CONNECTOR ECTOR 1 1 A A B B 37 R 37 RE EA AR R EL ELEC ECTR TRIC IC SO SOCK CKET ET Enables...

Page 73: ...Using a trailer in poor condition may effect the lift truck s steering and braking and hence safety and braking and hence safety If a third party helps in coupling or uncoupling the trailer this perso...

Page 74: ...the hook 4 lock is in proper Raise the trailer hook by pressing the upper part of switch 2 and then lower the hook to verify that the hook 4 lock is in proper contact with hook 1 lock contact with ho...

Page 75: ...CRIPTION AND USE OF ELECTRIC AND HYDRAULIC OPTIONS 1 R 1 REVERSE EVERSE BU BUZZ ZZER ER BACKUP BACKUP ALARM ALARM 2 N 2 NUM UMBE BER R PL PLAT ATE E 3 N 3 NUM UMBE BER R PL PLAT ATE E LIG LIGHT HTIN I...

Page 76: ...earth conductor Effected with a cable that conforms to the installation standards in force and contains a protective earth conductor Contains an appropriate sectioning system Contains an appropriate...

Page 77: ...connectors easier decompress the hydraulic circuit by pressing button 1 on the electrovalve circuit by pressing button 1 on the electrovalve IMPORTANT IMPORTANT FUNCTIONING FUNCTIONING MLA 628 120 LSU...

Page 78: ...EF EFFE FEC CT T R REA EAR R HY HYDR DRAU AULI LIC C CO CONT NTRO ROL L PR PRED EDISP ISPOS OSIT ITIO ION N Enables the use of a hydraulic accessory at the rear of the lift truck e g a trailer with E...

Page 79: ...AULIC LIC CON CONTRO TROL L FO FORC RCED ED OP OPER ERATI ATION ON MLA 628 120 LSU POWERSHIFT Series 3 E2 MLA 628 120 LSU POWERSHIFT Series 3 E2 This OPTION must only be used with an attachment requir...

Page 80: ...2 34 2 34 1 1 3 MAINTENANCE 3 MAINTENANCE 3 MAINTENANCE 3 MAINTENANCE CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 81: ...3 1 3 1 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 82: ...EQ EQUI UIPM PMEN ENT T F FIL ILTE TERS RS CA CART RTRI RIDG DGES ES A AND ND BE BELT LTS S L LUB UBRI RICA CANT NTS S AN AND D FU FUEL EL S SER ERVI VICI CING NG SCH SCHEDU EDULE LE A D A DA AI IL L...

Page 83: ...R HOURS S SE SERV RVIC ICE E E E E EVERY VERY 1000 1000 HOUR HOURS S SE SERV RVIC ICE E F E F EVERY VERY 2000 2000 HOUR HOURS S SE SERV RVIC ICE E G O G OCCAS CCASIONA IONAL L MAIN MAINTEN TENANCE ANC...

Page 84: ...e of the lift truck Technically to generate operating failure or shorten the life of the lift truck THE USE OF THE USE OF COUNTERFEIT PARTS OR COMPONENTS NOT COUNTERFEIT PARTS OR COMPONENTS NOT APPROV...

Page 85: ...rator training Operator training Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the Only the MANITOU network has detailed knowledge of the design of the...

Page 86: ...013 013 CYCLONIC PRE FILTER CYCLONIC PRE FILTER Part n Part number umber 224 224713 713 Cle Clean an 1 10 H 0 H DRY AIR FILTER CARTRIDGE DRY AIR FILTER CARTRIDGE Part nu Part number mber 563 563416 41...

Page 87: ...CS HYDRAULICS BRAKE BRAKE BRAKING PRESSURE OIL BRAKING PRESSURE OIL FIL FILTER CARTRIDGE TER CARTRIDGE Part nu Part number mber 705 705922 922 Cha Change nge 500 500 H H I C ENGINE I C ENGINE LUBRICAN...

Page 88: ...E EN NT T R RE EC CO OM MM ME EN ND DA AT TI IO ON N BOOM PADS BOOM PADS Shell Shell Renti Rentinax Am nax Am Citgo Citgo Lithop Lithoplex CM 2 lex CM 2 GREASING OF THE BOOM GREASING OF THE BOOM Shell...

Page 89: ...entinax Am nax Am Citgo Citgo Lithop Lithoplex CM 2 lex CM 2 Fi First 2 rst 200 h 00 hrs rs Use Use Manito Manitou Sp u Special ecial Immers Immersed B ed Brake rakes 549 s 549 Lubrica Lubricant nt 5...

Page 90: ...ter filter Condi Condition of hose tion of hoses and flexib s and flexibles pipes les pipes Condi Condition of cylind tion of cylinders leaka ers leakage ge shaf shafts ts Hydraulic circuit pressures...

Page 91: ...ndition of attachments LIFT TRUCK LIFT TRUCK T Tow the lift truck ow the lift truck Sling the lift Sling the lift truck truck T Transport the lift tr ransport the lift truck on a platform uck on a pla...

Page 92: ...To avoid risk of spraying or burning wait until the I C engine has cooled down before removing the radiator cap If the cooling liquid is very ho down before removing the radiator cap If the cooling li...

Page 93: ...recommended tire pressures given the recommended tire pressures given A5 2 A5 2 4 4 1 1 2 2 Check that the air hose is correctly connected to the tire valve before inflating and keep all persons at a...

Page 94: ...3 14 3 14 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 95: ...ds the outside at a distance no less than 1 in from the cartridge wall Cleaning is completed when there is no more dust on the cartridge Cleaning is completed when there is no more dust on the cartrid...

Page 96: ...new one if it is dirty or damaged IMPORTANT IMPORTANT In a heavy dust atmosphere clean the radiator core every day Do not use a water jet or high pressure steam as this In a heavy dust atmosphere clea...

Page 97: ...Always maintain the oil level at maximum as cooling depends on the oil flowing through the tank Always maintain the oil level at maximum as cooling depends on the oil flowing through the tank 2 2 2 2...

Page 98: ...utions Wear protective goggles Keep the battery horizontal Wear protective goggles Keep the battery horizontal Never smoke or work near a naked flame Work in a well ventilated area Never smoke or work...

Page 99: ...the articulation axles of the chassi es of the chassis 3 lubricato s 3 lubricators fig rs fig B12 B12 B11 2 B11 2 B11 3 B11 3 2 2 2 2 2 2 2 2 3 3 3 3 3 3 B12 B12 1 1 1 1 1 1 B13 S B13 STEE TEERIN RING...

Page 100: ...3 20 3 20 B13 3 B13 3 3 3 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 101: ...pressure exerted with the thumb 10 ft lb the tension should be approx the tension should be approx imately 3 8 in imately 3 8 in Carry out adjustments if necessary Carry out adjustments if necessary L...

Page 102: ...and release the brake p the brake pedal edal then release the then release the parking brake parking brake putting it in pos putting it in position ition B fig C3 1 B fig C3 1 Remove the cover plate 1...

Page 103: ...AND FUEL by AND FUEL by the same hole the same hole Replace and tighten the level plug 1 fig C6 tightening torque 32 ft lb Replace and tighten the level plug 1 fig C6 tightening torque 32 ft lb Repea...

Page 104: ...RS CARTRIDGES AND BEL TERS CARTRIDGES AND BELTS Also TS Also the checking and cleaning the checking and cleaning schedule of the cartridge must be schedule of the cartridge must be reduced up to 250 h...

Page 105: ...ansmission oil filter Install the new transmission oil filter see 3 MAINTENANCE see 3 MAINTENANCE FILTERS CARTR FILTERS CARTRIDGES AND IDGES AND BELTS BELTS making sure that the seal is making sure th...

Page 106: ...as the I C engine speed falls and stop when the I C engine stops D8 P D8 PAR ARKI KING NG BR BRAK AKE E LE LEVE VER R ME MECH CHAN ANIS ISM M GREASE GREASE Clean and grease articulation axles 1 fig D8...

Page 107: ...1 290 1 300 1 300 C C F F 18 18 0 0 10 10 14 14 0 0 32 32 10 10 50 50 20 20 68 68 30 30 86 86 40 40 104 104 D11 D11 D10 D10 2 2 2 2 1 1 Handling and servicing a battery can be dangerous take the foll...

Page 108: ...3 28 3 28 1 1 1 1 1 1 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 109: ...operation by yourself this could provoke an explosion or a fire or a fire Place a container under drain plug 1 fig E1 1 and unscrew the plug Place a container under drain plug 1 fig E1 1 and unscrew...

Page 110: ...y The safe The safe ty cartridge must be changed for every two changes of the air filter cartridge ty cartridge must be changed for every two changes of the air filter cartridge E3 T E3 TRAN RANSMI SM...

Page 111: ...should be at the level of the the red point red point Check for any possible leaks at the drain plug Check for any possible leaks at the drain plug Replace filler plug 2 fig E4 2 with a new filler plu...

Page 112: ...ain plug and unscrew the plug Place a container under the drain plug and unscrew the plug Let the oil drain fully Let the oil drain fully Place the dra Place the drain port in position B in port in po...

Page 113: ...container under drain plug 1 fig F1 1 of the radiator and drain plug 2 fig F1 2 1 fig F1 1 of the radiator and drain plug 2 fig F1 2 of the I C engine block and unscrew the plugs of the I C engine bl...

Page 114: ...ck for any possible leaks Check for any possible leaks Check the level and refill if necessary Check the level and refill if necessary The I C engine does not contain any corrosion resistor and must b...

Page 115: ...and bleed in the following order icient and bleed in the following order Open the I C engine cover Open the I C engine cover Remove the muffler 1 fig G1 1 Remove the muffler 1 fig G1 1 Put the igniti...

Page 116: ...ts onds and let it cool between unsuccessful attempts IMPORTANT IMPORTANT G2 W G2 WHEEL HEEL CHANGE CHANGE In the event of a In the event of awheel being changed on the public highway make sure of whe...

Page 117: ...C ISTICS S Ensure that the platform has got dimensions and a load capacity sufficient for transporting the Ensure that the platform has got dimensions and a load capacity sufficient for transporting t...

Page 118: ...ped beam in relation to the horizontal line Set to 2 of the dipped beam in relation to the horizontal line of the headlamp of the headlamp ADJUSTING PROCEDURE ADJUSTING PROCEDURE Park the lift truck u...

Page 119: ...in contact with the eyes rinse them in clear water for 15 minutes and call a doctor The charger has an oil level gauge never unscrew this gauge because it would depres The charger has an oil level ga...

Page 120: ...ND D TH THE E PR PRES ESSU SURE RE R RE ELI LIE EF F V VA AL LV VE E H3 C H3 COL OLLE LECT CTIN ING G TH THE E CO COOL OLAN ANT T T TO O R RE EPL PLA AC CE E T THE HE F FI IL LT TE ER R DRIER DRIER H...

Page 121: ...4 1 4 1 THE ATTACHMENTS THE ATTACHMENTS CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 122: ...CS AND HAND LOCKING DEVICE HAND LOCKING DEVICE B ATTA B ATTACHMENT WITHOUT HYDRAULICS AND CHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE OPTION HYDRAULIC LOCKING DEVICE OPTION C HYDRAULIC C HY...

Page 123: ...4 3 4 3 CONTENTS CONTENTS https www forkliftpdfmanuals com...

Page 124: ...f of modification or of attachment adap attachment adap tation carried out without his knowing it tation carried out without his knowing it Depending on their size certain attachments may when the boo...

Page 125: ...it is not correctly oriented oriented take the necessary precautions in or take the necessary precautions in order to move it safely der to move it safely Check that the locking pin and the clip are i...

Page 126: ...t truck with the boom lowered in front of and par d in front of and parallel to the attachment allel to the attachment tilt the tilt the carriage forwards fig B carriage forwards fig B Bring the Bring...

Page 127: ...chment to avoid involuntary release WARNING WARNING C H C HYD YDRA RAUL ULIC IC A ATT TTAC ACHM HMEN ENT T AN AND D HA HAND ND LO LOCK CKIN ING G DE DEVI VICE CE MLA 628 120 LSU POWERSHIFT Series 3 E2...

Page 128: ...e the necessary precautions in order to move it safely der to move it safely Check that the rods on the locking cylinder are retracted fig A Check that the rods on the locking cylinder are retracted f...

Page 129: ...e the pressure from the attachment hydraulic circuit by pressing button 1 fig E on the distributor lever up and down 4 or 5 times on the distributor lever up and down 4 or 5 times Disconnect the rapid...

Page 130: ...4 10 4 10 https www forkliftpdfmanuals com...

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Manitou MLA 628 -120 LSU 3-E2 Series, Operator'S Manual

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