Mahindra Genio DC BS-IV, Maintenance Manual

Page: 5 / 70

Maintenance Manual
MAN-00
135
GENIO DC
(BS-III & BS-IV)
JULY 2011
/Rev1
The repair methods given by the manufacturer in this document are based on the technical specifications
, current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or
whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the
Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution
© 2011 Mahindra & Mahindra Ltd.
2
*
on chargeable basis .
705 - MAT-xxxx
Maintenance item Operation Code Page No
Engine oil - Replace 705 - MAT - 0001 03
Engine oil - Level Check 705 - MAT - 0002 04
Engine oil filter - Replace 705 - MAT - 0003 05
Auto tensioner - Inspect 705 - MAT - 0004 06
Auto tensioner - Replace 705 - MAT - 0005 07
Accessory drive belts - Inspect 705 - MAT - 0006 08
Accessory drive belts - Replace 705 - MAT - 0007 10
Coolant - Check 705 - MAT - 0008 11
Coolant - Replace 705 - MAT - 0009 12
Air filter element - Replace 705 - MAT - 0010 13
Fuel filter element - Replace 705 - MAT - 0011 14
Fuel tank - Clean 705 - MAT - 0012 15
Water sediments drain – Fuel filter 705- MAT - 0013 16
Transmission oil - Replace 705 - MAT - 0014 17
Differential oil (Rear) - Replace 705 - MAT - 0015 18
Tyre rotation 705 - MAT - 0016 19
Rear Wheel Greasing 705 - MAT - 0260 20
Propeller Shaft Greasing 705 - MAT - 0221 24
LSPV setting 705 - MAT - 0017 25
Brake + Clutch fluid - level & leak Check 705 - MAT - 0018 26
Brake + Clutch fluid - Replace 705 - MAT - 0019 27
Brake pads/ Calipers - Check 705 - MAT - 0020 29
Brake drum and lining - Check 705 - MAT - 0021 30
Parking brake operation - Check & Adjust 705 - MAT - 0022 31
Front Suspension bolts torque - Check 705 - MAT - 0023 32
Front suspension bushes- Inspect 705 - MAT - 0025 33
Rear Suspension bolts torque - Check 705 - MAT - 0024 32
Rear Suspension bushes - Check 705 - MAT - 0026 35
Power steering fluid - level & leak 705 - MAT - 0027 36
Power steering belt - Check 705 - MAT - 0028 37
Power steering belt - Replace 705 - MAT - 0029 39
Wheel alignment * 705 - MAT - 0030 40
Battery electrolyte level - Check 705 - MAT - 0031 43
Battery specific gravity - Check 705 - MAT - 0032 44
All Lights, Horns, Wipers & Washers - Check 705 - MAT - 0033 45
Head light aiming - Check & Adjust 705 - MAT - 0034 47
HVAC – Clean mesh 705 – MAT - 0035 49
Door setting 705 - MAT - 0036 50
Tyre pressure - Check & Adjust 705 - MAT - 0037 51
Body & Cargo mounting bolts for tightness-Check & Adjust 705 - MAT - 0038 52
Exhaust pipe mtgs. & damage/leakage - Check 705 - MAT - 0039 53
Road Test- if any complaints reported 705 - MAT - 0040