Magnetic Autocontrol MPS-122 Operating Instructions Manual Download | Manualshive

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Swing Door

MPS-122

Malfunctions

78

5817,0011EN / Version 04

12 Malfunctions

12.1 Safety

This chapter describes possible causes of malfunctions and trouble
shooting tasks.
Contact the manufacturer in case of malfunctions that cannot be
repaired by means of the following information. (For service
address, refer to page 2)

Electric voltage

DANGER

Mortal danger by electric voltage!

Touching live parts can be lethal.
Damage to the insulation or to individual
components can be lethal.
– Switch off the power supply immediately in case

of damage to the insulation and arrange repair.

– Only qualified electricians may carry out work

on the electrical system.

– Switch off power supply and secure against re-

activation before performing any work. Test for
absence of voltage!

– Never bypass or deactivate fuses.
– When replacing fuses observe the correct

amperage specification.

– Keep moisture and dust away from live parts.

Moisture or dust may cause a short circuit.

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Summary of Contents for MPS-122

Page 1: ...Operating Instructions Swing Door MPS 122 Doc ID 5817 0011EN Version 04...

Page 2: ...on 04 Translation of the original operating instructions MAGNETIC Autocontrol GmbH Grienmatt 20 79650 Schopfheim Germany Tel 49 0 7622 695 5 Fax 49 0 7622 695 602 E Mail info ac magnetic com Internet...

Page 3: ...4 1 Requirements 14 2 5 Personal protective equipment 15 2 6 Occupational safety and special dangers 15 2 6 1 Danger pictograms on the pedestrian barrier MPS 122 15 2 6 2 Hazard notes and occupational...

Page 4: ...ings 42 8 Commissioning and settings 44 8 1 Safety 44 8 2 Switching the swing door on and off 45 8 3 Initial commissioning 46 8 4 Setting the home position and hold open time via button 47 8 4 1 Setti...

Page 5: ...4 9 Teaching the three possible positions 64 10 4 10 Reset all parameters to factory settings 66 10 5 Firmware download 67 10 5 1 Firmware download using a mcp file 69 10 5 2 Firmware download using a...

Page 6: ...Swing Door MPS 122 6 5817 0011EN Version 04...

Page 7: ...local accident prevention regulations valid at the pedestrian barrier s area of application and general safety regulations have to be complied with Carefully read the operating instructions before sta...

Page 8: ...s to an immediately dangerous situation which leads to death or severe injuries if it is not avoided WARNING The signal word WARNING points to a potentially dangerous situation which can lead to death...

Page 9: ...ctual scope of supply may differ from the explanations and illustrations described in this manual in case of special designs if additional order options are made use of or due to latest technical chan...

Page 10: ...he condition that the operating instructions are observed and that no inadmissible operations are carried out on the technical equipment and that the installation has suffered no mechanical damage MAG...

Page 11: ...type code serial number etc before calling 1 9 EC Declarations of conformity EC Declarations of conformity pursuant to EC Machinery Directive 2006 42 EC Annex II refer to page 85 1 10 Environmental pr...

Page 12: ...as little children older persons or persons with impairments separate access options must be provided The integrated MAGNETIC control units MBC and MMC are intended exclusively for controlling the MAG...

Page 13: ...nce and cleaning of the pedestrian barrier ensure that all employees that are working at or with the pedestrian barrier have read and understood the operating instructions Furthermore the operator mus...

Page 14: ...the pertinent regulations are able to carry out work assigned to them independently and to recognise potential hazards Electrical specialists are able due to their technical training knowledge and exp...

Page 15: ...azards and to avoid dangerous situations 2 6 1 Danger pictograms on the pedestrian barrier MPS 122 The relevant dangerous areas on the pedestrian barriers can be identified by the following pictograms...

Page 16: ...electrical specialists may carry out work on the electrical system Switch off power supply and secure against reactivation before performing any work Test for absence of voltage Never bypass or deact...

Page 17: ...g the pedestrian barrier or heavy parts of it from the pallet should be done by a minimum of two people Heavy weight WARNING Lifting heavy loads The weight of heavy objects can severely injure a perso...

Page 18: ...corners CAUTION Sharp edges and spiky corners Sharp edges and spiky corners can cause skin abrasions and cuts Work carefully near to sharp edges and spiky corners In case of doubt wear protective glo...

Page 19: ...3 Technical data 3 1 Dimensions 3 1 1 Swing door in bracket version 5 480 390 30 159 D 50 B 1000 Mag00274b A A Fig 1 Dimensions for swing door in bracket version A Safety distances to avoid crushing...

Page 20: ...rical connection Designation Unit MPS 122 230 V 50 Hz 1 115 V 60 Hz 1 Supply voltage V AC Hz 110 to 250 50 60 Hz Current consumption MPS in the resting position A 0 14 0 16 Power consumption MPS in th...

Page 21: ...ge C 25 to 45 Storage temperature range C 30 to 70 Relative humidity r F max 95 non condensing Protection class IP 44 Table 2 Operating conditions 3 4 Weight Designation Unit MPS 122 Weight kg 40 Tabl...

Page 22: ...unk screw M6 x16 2 Isolation sleeve 3 Top cover disc 4 O Ring 5 Countersunk screws M8 x 20 6 Outer tube 7 Edge profile with drive control units transformer 8 Disc screws M5 x 16 9 Cover 10 Threaded pi...

Page 23: ...bidirectional operation with a 2 x 90 opening angle The opening angles may be changed between 10 and 300 by software Additional parameters such as speed hold open time etc can be changed by software...

Page 24: ...d Install all fastening elements correctly Improper transport WARNING Improper transport The weight of the pedestrian barrier or its components can severely injure a person and cause severe crushing H...

Page 25: ...pecialists only When unloading the packages and during in plant transportation always proceed with greatest care and caution Observe the dimensions of the pedestrian barrier Loading unloading as well...

Page 26: ...the local situation Horizontal and even max deviations 2 mm m For plate lining ensure that the enclosed dowels securely grip in the foundation If required use longer tie anchors These tie anchors mus...

Page 27: ...04 27 5 3 1 Foundation plan fixing and drilling plan 800 A 300 1 4 2 3 5 159 Mag00587a A 6 7 Fig 6 Foundation plan and fixing 1 Recessed head screw M8 x 80 2 Spring washer 3 Disc 4 Tie anchor with in...

Page 28: ...nstallation 28 5817 0011EN Version 04 160 TK 105 70 14 3 3x 120 120 Mag00634 1 2 3 Fig 7 Drilling plan 1 Drilling hole Diameter 14 3 drilling depth 90 mm 2 Area for conduits 3 Alignment of edge profil...

Page 29: ...S 1 Countersunk screw M6 x16 2 Isolation sleeve 3 Top cover disc 4 O Ring 5 Countersunk screws M8 x 20 6 Outer tube 7 Edge profile with drive control units transformer 8 Disc screws M5 x 16 9 Cover 10...

Page 30: ...n placed The locking element is not installed yet Use enclosed attachment material The swing door is fastened on the foundation with 3 tie anchors NOTE For mounting the swing door on the foundation yo...

Page 31: ...ended site so that the section in the housing as indicated in Fig 12 is about central in the direction of the desired home position Mark bores Put edge profile aside Setting bores The home position is...

Page 32: ...x 10 Attach edge profile on the foundation with 3 screws spring washers and washers Observe that the lines are not damaged 11 Install cover 12 Install outer tube 13 Install the cover disc with the O...

Page 33: ...cal system Switch off power supply and secure against reactivation before performing any work Test for absence of voltage Never bypass or deactivate fuses When replacing fuses observe the correct ampe...

Page 34: ...ccording to the electrical circuit plan Only install and apply additional parts approved by MAGNETIC The electrical and electronically additional parts must be EMC verified and must not exceed the ind...

Page 35: ...rerequisites The locking element is not installed yet DANGER Mortal danger by electric voltage 1 Disconnect supply line from power supply Ensure that the system is powered down Secure against reactiva...

Page 36: ...7 0011EN Version 04 6 Connect control lines to the MBC 111 See page 37 chapter 6 4 7 Switch on swing door via 2 pin main switch 8 Check functions See page 44 chapter 8 9 Install cover 10 Install outer...

Page 37: ...over all other inputs If several swing doors are to be opened at the same time using an external emergency STOP switch the inputs must be insulated with additional relays to avoid coupling of the volt...

Page 38: ...for as long as the locking element is in the home position K3 Locking element in the left end position A permanent signal is delivered via this output for as long as the locking element is in the left...

Page 39: ...ttachment for the locking element at the outer tube must be approximately centrally aligned in the direction of the home position The home position is the resting position of the locking element 1 Rem...

Page 40: ...ng the right end stop 3 Tighten the bolt firmly Left end stop 4 Turn outer tube to the left until the stop screw touches the left end stop 5 Loosen the screw of the left end stop and move it until the...

Page 41: ...ible disconnect the swing door from the voltage Consider possible movements of the locking element for all work 7 2 1 Mounting brackets Mag00625 1 3 2 4 Fig 18 Mounting brackets 1 Bracket 2 Outer tube...

Page 42: ...ber inserts must be placed between glass wing and holder halves Mag00626a 1 2 3 4 5 6 5 Fig 19 Mounting glass wings 1 Glass wings 2 Outer tube 3 Screws M6 6 4 Front holder half 3 5 Rubber inserts 6 6...

Page 43: ...Swing Door MPS 122 Mechanical settings and final installation 5817 0011EN Version 04 43 6 Put on the rubber inserts and holder halves 7 Tighten the screws M6 8 Secure the screws with Loctite...

Page 44: ...al Switch off the power supply immediately in case of damage to the insulation and arrange repair Only qualified electricians may carry out work on the electrical system Switch off power supply and se...

Page 45: ...othes Protective gloves Safety shoes 8 2 Switching the swing door on and off Fig 20 Switching the swing door on and off 1 2 pin main switch 1 Remove the cover disc with the O ring 2 Remove outer tube...

Page 46: ...he software for the motor control unit MMC 120 may be loaded from the logic control unit first This process may take up to one minute Do not switch off the power supply during this time since this wou...

Page 47: ...ver disc See page 22 Fig 3 Fig 21 Button for setting the home position and hold open time 8 4 1 Setting the home position Free movement path Ensure that the swing door can take up operation unhindered...

Page 48: ...ins in the first end position 6 The locking element automatically swivels to the second end stop The buzzer emits a signal at a cycle of 1 Hz during the movement 7 The locking element briefly remains...

Page 49: ...ld open time of one second Push the button 25 times for the maximum hold open time of 25 seconds 3 Wait for 5 seconds After 2 seconds the buzzer emits a signal at 6 Hz twice The number of pushes of th...

Page 50: ...er gives warning signals Depending on whether a left or right swing door has been selected Homing takes place in different directions At a left swing door the locking element slowly swivels clockwise...

Page 51: ...te brake is chosen for one or several positions the motor in the corresponding position is powered down and the brake is powered instead If no release has been given for one of the two opening directi...

Page 52: ...and swivels on into the original direction again 9 5 2 Turning back during the movement The behaviour can be set via the parameter Brake options See page 61 chapter 10 4 2 Option Brake on if vandalis...

Page 53: ...nt further in small steps If the vandalism attempt is cancelled the locking element swivels back to the home position Option Brake always off is activated The home position is only held by the motor t...

Page 54: ...ithout additional programing for applications with an opening angle of 2 x 90 Functions and parameters can be changed on site via the programme MPS Diag The programme is included on a data carrier Add...

Page 55: ...tomatic driver installation via setup assistant Using the driver from the internet 1 Plug the USB cable into the USB socket of the computer Windows 7 automatically recognises the newly connected hardw...

Page 56: ...w Properties USB serial port is opened 3 Click the button Update driver The screen Update driver software appears 4 Select the option Automatically search for driver software Your operating system sea...

Page 57: ...3 Entering the port number in the programme MPS Diag Successful driver installation 1 Click the icon Desktop 2 Select the menu field Properties The window Basic information is opened 3 Click the entr...

Page 58: ...of crushing CAUTION Danger of crushing While the swing door is supplied with voltage control commands can move the locking element If these movements are made unexpectedly they may cause crushing Con...

Page 59: ...Setupxxx exe and execute the instructions of the installation routine 3 A virtual COM port driver is installed during installation The port number of the serial interface is determined as follows Plug...

Page 60: ...haviour when obstruction detected Hold open time Speeds Heating active while standing Programming the two end positions and the home position Resetting all parameters to factory settings 10 4 1 Versio...

Page 61: ...he right swing door are presented 10 4 2 Brake activated not activated This option is used to inform the control if the brake is to be activated when one of the three positions is reached in case of v...

Page 62: ...e or whether it starts to home immediately Fig 32 Select reset source 10 4 5 Stalled behaviour Behaviour when obstruction detected This selection point determines the behaviour of the swing door when...

Page 63: ...eds 0 slow 1 medium or 2 fast The speed applies to regular operation If you have chosen more than 1 3 m for the parameter U bar size the parameter Speed only has the option 0 slow Observe that you alw...

Page 64: ...However the three positions can be changed independently For this there is an input mask in MPS Diag Fig 37 Activate screen mask for adjusting the target positions Setting the target positions is a pr...

Page 65: ...Setting swing door parameters MPS Diag 5817 0011EN Version 04 65 2 Adjust home position Fig 40 Adjust home position 3 Adjust left position Fig 41 Adjust left position 4 Adjust right position Fig 42 Ad...

Page 66: ...10 Reset all parameters to factory settings This option can be used to restore the factory settings for all parameters 1 Open menu View and select the item Parameter Fig 44 Menu Parameter 2 The menu P...

Page 67: ...e reset to factory settings Do you want to continue Fig 46 Safety confirmation Clicking Yes resets all parameters to factory settings Clicking No cancels the process 10 5 Firmware download To update t...

Page 68: ...Fig 48 Menu Firmware update here no communication When communication to the control is present proceed as follows for downloading a new firmware version 3 Select the firmware file through the button...

Page 69: ...ownload progress 2 When the download is completed perform voltage reset 10 5 2 Firmware download using an s file Only use firmware download using an s fule with a MBC111 control if the bootloader is n...

Page 70: ...ecisely 7 When you have performed all steps click the OK button 8 When the connection to the bootloader is established the download will start The download progress is displayed in the status bar 9 Af...

Page 71: ...r control device MMC 120 It verifies that the motor control device has the right software and the right software version for the MBC 111 application software If verification shows that the motor contr...

Page 72: ...error codes right at the MBC 111 or MMC 120 is only possible after disassembly after removing the outer tube with the locking element Therefore the programme MPS Diag offers the possibility of reading...

Page 73: ...with the locking element Therefore the programme MPS Diag offers the possibility of reading the status of the in and outputs through the serial interface NOTE The states of the DIP switches for param...

Page 74: ...bypass or deactivate fuses When replacing fuses observe the correct amperage specification Keep moisture and dust away from live parts Moisture or dust may cause a short circuit Inappropriate cleanin...

Page 75: ...age control commands can move the locking element If these movements are made unexpectedly they may cause crushing If possible disconnect the swing door from the voltage Consider possible movements of...

Page 76: ...y and secure against restarting 2 Remove soiling appropriately Clean stainless steel surfaces and power coated parts regularly with a damp cloth and then dry off carefully Clean stainless steel surfac...

Page 77: ...work To be carried out by Every 6 months Visual inspection of the outer swing door for damage Clean the housing and repair paint damage as necessary Specialist Check the function of the locking eleme...

Page 78: ...tage Touching live parts can be lethal Damage to the insulation or to individual components can be lethal Switch off the power supply immediately in case of damage to the insulation and arrange repair...

Page 79: ...e assembly site Loosely stacked or lying around components and tools are accident sources Only use original spare parts or spare parts approved of by MAGNETIC Procure spare parts from authorised deale...

Page 80: ...ter a short break the error code is repeated The error code 02 is displayed as follows Two quick flashes After a short break the error code is repeated There will not be any slow flashing for the tens...

Page 81: ...ved No 65 Error I C EEPROM No 66 Software fault No 70 to 7F Error when downloading the MMC 120 firmware No Table 8 Error code Self resetting errors are displayed for no more than 20 seconds if the err...

Page 82: ...ed at both ends of the bus to prevent interference Setting the CAN address and termination is performed by DIP switches for both control devices The following DIP switch settings are correct Function...

Page 83: ...ncorrect or defective spare parts can result in damage malfunctions or total failure and also impair safety Use only the manufacturer s original spare parts Procure spare parts from your dealer or dir...

Page 84: ...rial types Non recyclable materials have to be disposed of in an environmental friendly manner Decommissioning disassembly and disposal of the pedestrian barrier may only be carried out by specialised...

Page 85: ......

Page 86: ...Swing Door MPS 122 Appendix 86 5817 0011EN Version 04 16 Appendix 16 1 Electric circuit diagram The electric circuit diagram is supplied as a separate document...

Page 87: ...40 Environmental protection 11 Error codes 80 F Firmware download 69 Fixing 27 Foundation 26 Foundation plan 27 Function 23 Function description 50 Function settings 60 G General 7 H Hazard notes 16 H...

Page 88: ...allation 24 Maintenance 74 Malfunctions 78 Settings 44 Transport 24 Scope of delivery 10 Setting Hold open time via the button 48 Home position via the button 47 Spare parts 83 Specialised staff 14 Sp...

Page 89: ...Swing Door MPS 122 5817 0011EN Version 04 89...

Page 90: ...F10042001 MAGNETIC Autocontrol GmbH Grienmatt 20 79650 Schopfheim Germany Tel 49 7622 695 5 Fax 49 7622 695 602 e mail info ac magnetic com...

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