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Page 23 

3.9.3. 

Surface Mounted Firebox Preparation

On the inside wall: 

1.  Measure the height of the hearth (in the 

case of a raised installation ascertain the 
height of the top surface of the hearth) 
and mark a horizontal line on the wall at 
the same height. 

2.  Mark a vertical line on the wall on the 

centre line of the installation. From the 
horizontal line measure up and mark 
125mm and 470mm. At these two points 
drill 125mmØ holes with a core drill (see 

Figure 31

). 

3.  Ensure that any loose cavity wall 

insulation is replaced with Rockwool or 
equivalent material. 

4.  Erect the false chimney breast or deep 

rebate fire surround. Any items made of 
combustible materials shall be suitably 
protected with 12mm thick ‘Superlux’ or 
equivalent material and at least 50mm 
thickness Rockwool or equivalent 
material inserted between the top, back 
and sides of the appliance and the 
superlux. If the appliance is to be 
installed on a wall made of combustible 
materials the flue must be encased in a 
metal so that there  is at least 50mm 
space between the flue and the duct. 
This space must be filled with mineral 
wool.  

5.  If the enclosure is to be plastered it must 

be allowed to dry before proceeding.   
The plaster must be completely dry 
before any prolonged use of the 
appliance. 

6.  Any combustible material to the rear of 

the firebox, on the inside wall and within 
the false surround shall be removed. 

7.  Mark out, drill, plug and fit the four eye 

screws onto the rear wall of the fireplace 
opening as shown i

Figure 31

8.  At this point install the hearth, back panel 

and mantel if one is to be used. 

9.  Bring the gas supply into the recess and 

position so it lines up with the gas entry 
port in the rear of the convector box. This 
is situated 105 -  165mm to the left of 

centre and 40mm above the floor of the 
recess (see 

Figure 31 

). 

 

540

30

470

1

25

40

200

200

105 - 165

eye-screw
 positions

125 dia.

125 dia.

Gas Inlet

eye-screw
 positions

C

L

 

Figure 31 

 

10.  Measure the distance 

L

  between the 

face side of the back panel and the 
outside surface of the outer leaf through 
the drilled Ø125mm  holes (see 

Figure 

32

). From this figure 

deduct 170mm

Cut two pieces of Ø100mm duct to the 
new figure and deburr the ends. (Note; 
Two 440mm lengths of 100mmØ  duct 
are supplied which is sufficient for most 
inset installations. Extra lengths of duct 
up to 1000mm can be supplied. (This is 
also the maximum length of duct that is 
permitted to be used.) 

 

Summary of Contents for TRIBUTE PD-08-002

Page 1: ...002 Fuel Effect Options Coal Effect Gas Options NG Control Options Manual Control Remote Control Total Control For use on Natural Gas G20 at a supply pressure of 20mbar in GB and IE Users Installation...

Page 2: ...hip occurring within one year of purchase Burley will arrange to repair or replace the item free of charge Any claims under this warranty must be made through the retailer from whom the product was pu...

Page 3: ...Safety Requirements 11 3 2 General Dimensions 11 3 3 Flue Options 12 3 4 Technical Data 13 3 5 Appliance Location 14 3 5 1 Mantels Combustible Shelves 15 3 6 Flue Terminal Location 16 3 7 Flue Compone...

Page 4: ...Parts 35 4 2 1 Pilot Components Removal and Replacement 35 4 2 2 Injector Replacement 35 4 2 3 Control Valve Replacement Manual Control Remote Control 36 4 2 4 Control Valve Replacement Total Control...

Page 5: ...S 6891 Pipe work Installation BS 5440 Pts 1 2 Flues and Ventilation IGE UP 7 IGE document for gas installations in Timber Frame Buildings Available from Institute of Gas Engineers and Managers 3 In ot...

Page 6: ...s been supplied for this purpose Electrical Supply Not applicable to this range of appliances Efficiency Declaration The efficiency of this appliance has been measured as specified in BS EN 613 2001 a...

Page 7: ...The pilot assembly is located at the centre of the appliance in front of the main burner The pilot can be viewed by looking downwards through the hole in the front ceramic between the second and thir...

Page 8: ...ol valves Identify the control system on your fire as shown and follow the appropriate operating instructions in the appropriate section Control Valve Operation Control Type Manual Manual Control See...

Page 9: ...wise to the main flame position as shown in Figure 5 3 Turn the GAS RATE ADJUSTING KNOB fully anticlockwise until you reach the stop position i e the maximum gas rate See Figure 6 4 The main burner wi...

Page 10: ...burner goes to full rate and clicking can be heard from the valve During this process the main burner will ignite from the pilot 7 By pressing the two buttons together to increase the gas rate and the...

Page 11: ...the pilot to stay alight only after the second or even third attempt 4 Continuing signals confirm the ignition is in process Once the pilot is lit the gas rate adjusting knob automatically turns to h...

Page 12: ...fire burner or from wherever positioned if mounted remotely and remove the battery compartment cover see Figure 12 2 Replace the old batteries with new ones ensuring they are inserted in the correct...

Page 13: ...as necessary O utlet Fascia Plate section Figure 13 Magnets Figure 14 2 5 Home Improvements NOTICE Discolouration of wall surfaces Generally heating appliances will create warm air convection currents...

Page 14: ...d be done only when the appliance is cold 2 6 2 Brass or Chrome Surfaces These surfaces should be cleaned with a proprietary non abrasive metal cleaner Remove the trim if fitted the fret and the ash p...

Page 15: ...llow the recommendations of the following current British Standards or equivalent BS 6891 Pipe work Installation BS 5440 Pts 1 2 Flues and Ventilation IGE UP 7 IGE document for gas installations in Ti...

Page 16: ...3 3 Flue Options Ducts 440 x 100 dia 141 45 230 Upto 1000 long available 520 Figure 16 The horizontal length is measured from the rear of the appliance outer flange to the external face of an externa...

Page 17: ...gross Setting pressures cold Max 7 0 0 5 mbar Setting pressures cold Min 2 0 0 2 mbar Gas Rate 0 36 m3 h Injector Size Multiport 7 x 0 77mm Gas Inlet Connection 8 mm Compression Pilot Polidoro 440 03...

Page 18: ...without a back panel The fire must be fitted on a flat non combustible base In addition a non combustible hearth with minimum dimensions shown in figures below should be provided in front of the firep...

Page 19: ...ombustible materials should not be placed closer than 300mm above the appliance Light coloured and resin mantels may discolour in time The temperature rating of the surround should be checked before u...

Page 20: ...ng window etc 300 D Below gutters soil pipes or drain pipes 300 E Below eaves 300 F Below balconies or car port roof 600 G From a vertical drain pipe or soil pipe 300 H From an internal or external co...

Page 21: ...let Fascia Plate isolation valve Infill plate Carton 2 Quantity Item 1 box Imitation Coal or Log Pack Front and Rear Ceramic Matrices Fire Cement 1 box Standard flue kit containing a 2 x 440mm lengths...

Page 22: ...gure 23 The appliance is now ready for installation Glass Frame Securing Nuts Figure 22 Cables sealing tape Figure 23 3 9 2 Preparing the Installation General Notes 1 Attempt to keep the recess and an...

Page 23: ...rill see Figure 24 6 Mark out drill plug and fit the four eye screws onto the rear wall of the fireplace opening as shown in Figure 24 7 Ensure that any cavity wall insulation or other combustible mat...

Page 24: ...cables through the matching eye screws left cable through left hand set of eyelets and the same for right hand cable and then back into the holes at the bottom rear of the firebox see Figure 26 Remove...

Page 25: ...ilst holding the cable tensioning screw in the bracket pull the cable taught and without releasing the tension tighten the thumb screw firmly To further tighten the cables screw the wing nuts clockwis...

Page 26: ...inal is within 2 metres of the ground or a balcony the terminal guard must be fitted 7 For assembly and fitting of the terminal guard refer to figure 16 and figure 21 8 Fold up the four sides of the c...

Page 27: ...ol 5 If the enclosure is to be plastered it must be allowed to dry before proceeding The plaster must be completely dry before any prolonged use of the appliance 6 Any combustible material to the rear...

Page 28: ...the firebox see Figure 32 Remove the grommet from the gas inlet slot on the firebox to allow for gas pipe to come through Whilst pulling the cables push the firebox gently into the opening ensuring th...

Page 29: ...e appliance The duct spigot on the outside of the wall plate should be uppermost Bead of fire cement Wall Plate Figure 33 Inside again 1 Cut a cross slot in the rubber grommet and push it on to the ga...

Page 30: ...ipe through it Seal gas inlet slot with the grommet 3 An isolating valve with a pressure test point has been supplied with this fire to facilitate isolation of the fire during servicing The gas supply...

Page 31: ...commend that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire to ensure that the release of fibres from these RCF arti...

Page 32: ...nge as shown in Figure 34 2 Place the front burner ceramic in its support in front of the burner as in Figure 35 Manipulate the rear ceramic so that the front ceramic slides in easily 3 Place the moul...

Page 33: ...t four AA 1 5V batteries into the receiver unit and the PP3 9V battery into the transmitter hand set 3 Feed the cable from the receiver unit to the spade terminals on the control valve keeping the cab...

Page 34: ...n in Figure 37 keeping the cables clear of the underside of the tray Does not force the valve cable plug when inserting into the receiver it only fits one way 4 Connect the HT lead to the receiver 5 T...

Page 35: ...or Propane 6 If the correct pressure cannot be achieved then some potential causes of low pressure are a Supply pipes are not of large enough diameter b The supply pipes are kinked blocked or partiall...

Page 36: ...installer instructs the user on the correct operation and care of their appliance Important Note The first time your appliance reaches operating temperature you will smell the the paint on the outsid...

Page 37: ...nts Coals Pebbles Ceramic backs containing Refractory Ceramic Fibres RCF which are man made vitreous silicate fibres Excessive exposure to this material may cause irritation to eyes skin and respirato...

Page 38: ...bed layout sections 8 Refit the glass frame and secure in place using the previously removed nuts Refit the infill plate 9 The flue can be inspected and cleaned by removing the terminal outer cover 4...

Page 39: ...es removal of the control valve 6 The pilot burner can now be removed by unscrewing the two screws and nuts on either end of the burner The spacer should come away at the same time NOTE If at any time...

Page 40: ...will probably fall out Keep it in a safe place Detail D 7 Loosen the thermocouple clamp nut Detail E and pull the thermocouple clear of the pilot burner 8 Undo the two self tapping screws holding the...

Page 41: ...ot injector will probably fall out Keep it in a safe place Detail D in Figure 40 9 Loosen the thermocouple clamp nut and pull the thermocouple clear of the pilot burner 10 Undo the two self tapping sc...

Page 42: ...fully anticlockwise and gently manipulate the motor free from the valve see note 6 Replace with new motor ensuring that the motor is hooked into the right hand lug 7 Replace the cover and secure with...

Page 43: ...rn the receiver under the heat shield 4 2 7 Programming Handset to Receiver Total Control If for some reason the remote handset requires re programming to operate the receiver follow the procedure bel...

Page 44: ...es normally but pilot will not light a No gas supply Check isolation valve supply b Pilot jet blocked Replace pilot jet Pilot lights but goes out when control is released a Loose thermocouple connecti...

Page 45: ...in battery holder Trim Switch and Optimum Control Replace all 4 AA batteries Remote Control will turn fire off but will not turn on Incorrect hand set operation Ensure two buttons are pressed to turn...

Page 46: ...MF476 1 This page is intentionally blank...

Page 47: ...Page 43 This page is intentionally blank...

Page 48: ...tents 2193802 2240620 and 2256920 Other Patents Pending Magiglo is a registered trademark of Burley Appliances Ltd Burley Appliances Ltd Lands End Way Oakham Rutland LE15 6RB Tel 01572 725570 Fax 0157...

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