Valcourt Waterloo Installation And Operation Manual Download Page 1

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45858A

Printed in Canada

21-03-2019

FP15 & FP15A

Waterloo

INSTALLATION AND OPERATION MANUAL

US ENVIRONMENTAL PROTECTION AGENCY

PHASE II CERTIFIED WOOD FIREPLACE

Safety tested according to ULC-S610 and UL 127

standards by an accredited laboratory.

www.valcourtinc.com

Manufactured by:

Stove Builder International Inc.

250 rue Copenhague, Saint-Augustin-de-Desmaures (Quebec), Canada, G3A 2H3

After-sale service: 418-908-8002 E-mail: [email protected]

READ AND KEEP THIS MANUAL FOR REFERENCE

This manual is available for free download on the manufacturer’s web site. It is a copyrighted document.

Re-sale is strictly prohibited. The manufacturer may update this manual from time to time and cannot be

responsible for problems, injuries, or damages arising out of the use of information contained in any manual

obtained from unauthorized sources.

FP15A

FP15

Summary of Contents for Waterloo

Page 1: ...penhague Saint Augustin de Desmaures Quebec Canada G3A 2H3 After sale service 418 908 8002 E mail tech sbi international com READ AND KEEP THIS MANUAL FOR REFERENCE This manual is available for free download on the manufacturer s web site It is a copyrighted document Re sale is strictly prohibited The manufacturer may update this manual from time to time and cannot be responsible for problems inju...

Page 2: ...2 FP15 FP15A Waterloo Installation and Operation Manual ...

Page 3: ... building or fire officials about restrictions and installation inspection requirements in your area Please read this entire manual before you install and use your new fireplace You may need to get a building permit for the installation of this fireplace and the chimney that it is connected to Consult your municipal building department or fire department before installation We recommend that you a...

Page 4: ...ur New Fireplace Made Of 16 3 Fuel 16 3 1 How to Prepare or Buy Good Firewood 16 3 1 1 What is Good Firewood 16 3 1 2 Tree Species 17 3 1 3 Log Length 17 3 1 4 Piece Size 17 3 1 5 How to Dry Firewood 18 3 1 6 Judging Firewood Moisture Content 18 3 2 Manufactured Logs 19 4 Operating Your Fireplace 20 4 1 Your First Fires 20 4 2 Lighting Fires 20 4 2 1 BEST PRACTICE The Top Down Fire 20 4 2 2 Conven...

Page 5: ...re 34 PART B INSTALLATION 35 6 Safety Information 35 6 1 Installation Cautions and Warnings 35 6 2 Regulations Covering Fireplace Installation 36 6 3 Fireplace Installation 36 6 3 1 Standoff installation 36 6 3 2 Transportation Packaging 37 6 3 3 Locating the WATERLOO 37 6 3 4 Clearances to combustible materials 37 6 3 5 Hearth extension construction options 38 6 3 6 Minimum Heart Extension Requir...

Page 6: ...A4460 64 APPENDIX 3 Blower Maintenance or Replacement 66 APPENDIX 4 Installing the Fresh Air Intake Kit 68 APPENDIX 5 Refractory Slabs Replacement 73 APPENDIX 6 Installation of Secondary Air Tubes and Baffle 74 APPENDIX 7 Air Control Snap Disc Replacement 76 APPENDIX 8 Electrical Wiring 77 APPENDIX 9 Exploded Diagram and Parts List FP15 79 APPENDIX 10 Exploded Diagram and Parts List FP15A 83 VALCO...

Page 7: ...ATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS GLOVES MAY BE NEEDED FOR FIREPLACE OPERATION DO NOT STORE FUEL WITHIN HEATER MINIMUM INSTALLATION CLEARANCES BURN ONLY SEASONED NATURAL FIREWOOD DO NOT BURN SCRAP OR GARBAGE TREATED WOOD OR WOOD SUCH AS DRIFTWOOD FROM THE OCEAN WHICH HAS BEEN EXPOSED TO SALT OR OTHER CHEMICALS SALT OR CHEMICALS CAN CORRODE THE FIREBOX AND...

Page 8: ...PLACE DO NOT INSTALL IN A MOBILE HOME CANADA OR MANUFACTURED HOME USA WARNING DO NOT USE MATERIALS OTHER THAN THOSE LISTED IN THE REPLACEMENT PARTS SECTION DURING INSTALLATION AS THEY MAY BE SAFETY HAZARDS AND A FIRE COULD RESULT THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED OR VENTED GAS LOG SET TO REDUCE RISK OF FIRE OR INJURY DO NOT INSTALL AN UNVENTED GAS LOG SET INTO THIS FIREPLACE WARN...

Page 9: ...es The recommended heated area for a given appliance is defined by the manufacturer as its capacity to maintain a minimum acceptable temperature in the designated area in case of a power failure 1 Values are as measured per test method except for the recommended heating area firebox volume maximum burn time and maximum heat output 2 The maximum heat output dry cordwood is based on a loading densit...

Page 10: ...7 Canadian standard safety ULC S610 East west through the door you see the longitudinal sides of the logs north south through the door you see the tips of the logs Mobile home Canada or manufactured home USA The US department of Housing and Urban Development describes manufactured homes better known as mobile homes as followed buildings built on fixed wheels and those transported on temporary whee...

Page 11: ...FP15 FP15A Waterloo Installation and Operation Manual 11 2 3 Measurements FP15 ...

Page 12: ...12 FP15 FP15A Waterloo Installation and Operation Manual ...

Page 13: ...FP15 FP15A Waterloo Installation and Operation Manual 13 2 4 Measurements FP15A ...

Page 14: ...14 FP15 FP15A Waterloo Installation and Operation Manual ...

Page 15: ...s or electric heating system to provide backup heating Your success with zone heating will depend on several factors including the correct sizing and location of the fireplace the size layout and age of your home and your climate zone Three season vacation homes can usually be heated with smaller fireplaces than houses that are heated all winter 2 6 The Benefits of Low Emissions and High Efficienc...

Page 16: ...s can be recycled The door and glass gaskets are fibreglass which is spun from melted sand Black gaskets have been dipped into a solvent free solution Disposal at a landfill is recommended The door glass is a 4 mm thick ceramic material that contains no toxic chemicals It is made of natural raw materials such as sand and quartz that are combined in such a way to form a high temperature glass Ceram...

Page 17: ...d birch That makes hardwood trees more valuable The advice that only hardwoods are good to burn is outdated Old leaky cast iron stoves wouldn t hold a fire overnight unless they were fed large pieces of hardwood That is no longer true You can successfully heat your home by using the less desirable tree species and give the forest a break at the same time 3 1 3 Log Length Logs should be cut at leas...

Page 18: ...sture content between 15 and 20 by weight and will allow your fireplace to produce its highest possible efficiency Firewood bought from a dealer is rarely dry enough to burn so it is advisable to buy the wood in spring and dry it yourself Drying happens faster in dry weather than in damp maritime climates Drying happens faster in warm summer weather than in winter weather Firewood dries more quick...

Page 19: ...time Start with one log and see how the fireplace reacts You can increase the number of logs burned at a time to a maximum of three Burning more than three manufactured logs at one time can overheat and damage your stove CAUTION DO NOT BURN ANY MANUFACTURED LOGS CONTAINING CHEMICAL ADDITIVES YOU MAY OVERHEAT YOUR FIREPLACE THEREFORE CAUSING A FIRE HAZARD AND VOIDING YOUR WARRANTY DO NOT POKE OR ST...

Page 20: ...tional method first it does not collapse and smother itself as it burns and second it s cleaner The top down method only works properly if the wood is well seasoned Start by crisscrossing around 10 finely split and dry kindling 0 5 to 1 in leaving air space between the pieces Then put at least 5 news paper sheets to the top of the pieces The best way to have your ignition clean and environmentally...

Page 21: ...nd night This is normal and for experienced wood burners these are advantages of zone heating with wood Do not expect steady heat output from your fireplace It is normal for its surface temperature to rise after a new load of wood is ignited and for its temperature to gradually decline as the fire progresses This rising and falling of temperature can be matched to your household routines For examp...

Page 22: ...r this raking of the coals First it concentrates them near where most of the combustion air enters the firebox and where they can ignite the new load quickly and second the charcoal will not be smothered by the new load of wood If you were to simply spread the charcoal out the new load will smoulder for a long time before igniting Remove ash first and then rake charcoal towards the front of the fi...

Page 23: ...o notice a considerable reduction of combustion Under these conditions you will be at the medium combustion rate Using the secondary air intake lever you can adjust your combustion system to eventually reach the minimum combustion rate If the flames diminish to the point of disappearing when you reduce the air supply your wood can be too humid If you have seasoned wood and use the air intake contr...

Page 24: ...24 FP15 FP15A Waterloo Installation and Operation Manual In the B position it is also possible to close the air supply manually if a power failure occurs by pushing the small lever to the left ...

Page 25: ...d intense heat In this case use soft wood species and place the logs compactly in the firebox so the pieces are packed tightly together You will need to fire the load hot for long enough to fully char the log surfaces before you can turn the air down Make sure the fire is flaming brightly before leaving the fire to burn 4 3 6 3 High Output Fires for Cold Weather When the heat demand is high during...

Page 26: ...ch longer burn Shorter burn cycles make it easier to match the heat output of the fireplace to the heat demand of the space 4 3 6 5 How to place the logs In fireboxes that are roughly square wood can be loaded so that looking through the glass door you see the ends of the logs north south or the sides of the logs east west This fireplace is designed to burn efficiently in the north south orientati...

Page 27: ...normal and can be easily removed when the fireplace is cool by wiping with a damp cloth or paper towel and then drying Never try to clean the glass when the fireplace is hot In spring and fall when the fireplace is run at lower temperatures you may see some light brown stains forming especially at the lower corners of the glass This indicates that the fire has been smoky and some of the smoke has ...

Page 28: ...ment To adjust 1 Remove the split pin by pulling and turning it using pliers 2 Turn the handle counter clock wise one turn to increase pressure To reduce the pressure when installing a new gasket for example turn clock wise 3 Re install the split pin with a small hammer NOTE At the end of each heating season it is recommended to add a high temperature graphite paste on the threads of the door hand...

Page 29: ... direction shown to adjust the doors Tighten all door hinge pressure screws when they are at the desired positions 5 1 5 Replacing the Door Gaskets It is important to maintain the gaskets in good condition After a year or more of use the doors gaskets will compress and become hard which may allow air to leak past it You can test the condition of the door gaskets by closing and latching the doors o...

Page 30: ...he gasket into the groove Do not stretch the gasket as you place it Leave the gasket about 1 2 long when you cut it and press the end into the groove Tuck any loose fibres under the gasket and into the silicone Close the door and do not use the fireplace for 24 hours Location Length for one door Dimensions Door frame FP15 FP15A 60 153 cm Round 5 8 1 59 cm Left door FP15 FP15A 18 Round 1 4 0 64cm 5...

Page 31: ...s gasket The gasket must be centred on the edge of the glass To do this easily peel back a section of the paper covering the adhesive and place the gasket on a table with the adhesive side up Stick the end of the gasket to the middle of one edge then press the edge of the glass down onto the gasket taking care that it is perfectly centred on the gasket Peel off more of the backing and rotate the g...

Page 32: ...himney and Chimney Liner Maintenance 5 2 1 Why Chimney Cleaning is Necessary Wood smoke can condense inside the chimney liner and chimney forming a combustible deposit called creosote If creosote is allowed to build up in the venting system it can ignite when a hot fire is burned in the fireplace and a very hot fire can progress to the top of the chimney Severe chimney fires can damage even the be...

Page 33: ... can be a difficult and dangerous job If you don t have experience cleaning chimneys you might want to hire a professional chimney sweep to clean and inspect the system for the first time After having seen the cleaning process you can decide if it is a job you would like to take on The most common equipment used are fibreglass rods with threaded fittings and stiff plastic brushes The brush is forc...

Page 34: ... fireplace You now have access to the chimney See Appendix 6 Installation of Secondary Air Tubes and Baffle for details 5 2 5 Chimney Fire Regular chimney maintenance and inspection can prevent chimney fires If you have a chimney fire follow these steps 1 Close the fireplace door and the air intake controls 2 Alert your family of the possible danger 3 If you require assistance alert your fire depa...

Page 35: ...rresponding specifications Chimney lengths Elbows where necessary Associated components as per these installation instructions Additional Equipment optional Forced air distribution kit Insulated flex pipe for forced air distribution kit Warm air circulation grille modern style 6 SAFETY INFORMATION 6 1 Installation Cautions and Warnings THE INFORMATION GIVEN ON THE CERTIFICATION LABEL AFFIXED TO TH...

Page 36: ...ys Fireplaces Vents and Solid Fuel Burning Appliances and the ANSI NFPA 70 National Electrical Code are to be followed in the absence of local code requirements NOTE THE FIREPLACE IS NOT APPROVED FOR USE WITH A SO CALLED POSITIVE FLUE CONNECTION TO THE CLAY TILE OF A MASONRY CHIMNEY 6 3 Fireplace Installation 6 3 1 Standoff installation BEFORE INSTALLING YOUR FIREPLACE YOU MUST INSTALL THE TWO STA...

Page 37: ...ay be easier to relocate the fireplace than to rework the building structure Also choose a location that allows installing the least amount of offsets in the chimney Usually no additional floor support is needed for the fireplace The adequacy of the floor can be checked by first estimating the weight of the fireplace system Weights are given in the section Erreur Source du renvoi introuvable Erreu...

Page 38: ...truction options The WATERLOO may be installed directly on the floor or on a raised combustible or non combustible base Installation can be done using one of the following options Option Installation type R factor required Non combustible floor protection lenght 1 Directly on the floor Yes 2 00 32 813 mm 2 Installation raised less than 8 from floor Yes 2 00 32 813 mm 3 Installation on a more than ...

Page 39: ...3 mm B in front of the hearth The joint between the hearth extension and the fireplace E for the entire width of the floor protection must be protected by a bent and continuous piece of sheet metal not included An 84 clearance between the fireplace base and the ceiling A must be respected MINIMUM MEASUREMENTS A 84 2134 mm B 32 813mm E 2 51 mm NOTE The floor under the fireplace should match or exce...

Page 40: ...h The upper and lower angle for the full width of the floor protection must be protected 2 horizontally and 2 vertically E by a bent and continuous piece of sheet metal not included Apart from these two corners the sheet metal does not have to cover the rest of the wall between the base of the fireplace and the floor An 84 clearance between the fireplace base and the ceiling A must be respected MI...

Page 41: ...combustible hearth extension floor area must extend at least 16 406 mm B in front of the hearth The joint between the hearth extension and the fireplace E for the entire width of the floor protection must be protected by a bent and continuous piece of sheet metal not included An 84 clearance between the fireplace base and the ceiling A must be respected MINIMUM MEASUREMENTS A 84 2134 mm B 16 406mm...

Page 42: ...arth The upper and lower angle for the full width of the floor protection must be protected 2 horizontally and 2 vertically E by a bent and continuous piece of sheet metal not included Apart from these two corners the sheet metal does not have to cover the rest of the wall between the base of the fireplace and the floor An 84 clearance between the fireplace base and the ceiling A must be respected...

Page 43: ...th The upper and lower angle for the full width of the floor protection must be protected 2 horizontally and 2 vertically E by a bent and continuous piece of sheet metal not included Apart from these two corners the sheet metal does not have to cover the rest of the wall between the base of the fireplace and the floor An 84 clearance between the fireplace base and the ceiling A must be respected M...

Page 44: ...brick and one inch of Durock board Four inches of brick R 4 x 0 2 0 8 1 inch of Durock R 1 x 0 52 0 52 0 8 0 52 1 32 This R value is larger than the required 1 00 and is therefore acceptable In the case of a known K and thickness of alternative materials to be used in combination convert all K values to R by dividing the thickness of each material by its K value Add the R values of your proposed m...

Page 45: ...3 mm on each side of the door opening C The joint between the hearth extension and the fireplace hearth needs to be made of a piece sheet metal not included The floor protection must be a continuous grouted joints non combustible material such as ceramic tile cement board brick millboard or equivalent or any other approved or listed material suited for floor protection Note that any type of tile w...

Page 46: ...can be installed flush with the fireplace facing Frame headers between the vertical studs only as follows Place the front facing headers in 2 3 or of a depth no more than the depth of the top standoffs Do not put wood or any material within the area above the fireplace Place headers only as required to support the facing and mantel LEGEND Combustible material allowed in this area Non combustible m...

Page 47: ...as cement board Non combustible finishing material Refer to the building code or the local code for regulations concerning the need to install finishing material inside the chase around the fireplace NOTE THIS FIREPLACE IS BUILT TO MAINTAIN A 1 2 GAP MINIMUM BETWEEN THE FIREPLACE AND THE FACEPLACE IT IS RECOMMANDED TO HAVE THE NON COMBUSTIBLE MATERIAL FLUSH WITH THE FIREPLACE ...

Page 48: ...g material inside the chase around the fireplace RECOMMENDED MEASUREMENTS FOR FRESH AIR INTAKE J RECOMMENDED MEASUREMENTS FOR FORCED AIR KIT M J 6 152 mm M 10 254 mm The fresh air intake kit may be installed on the right side and at the bottom of the fireplace Forced air distribution kit may be installed on either side of the fireplace 6 3 7 3 Framing for a corner installation CAUTION FLEXIBLE PIP...

Page 49: ...t be non combustible and have the minimum dimensions shown on the following figure Non combustible materials such as brick stone or ceramic tile may project in front of and onto the fireplace decorative frame CAUTION MATERIALS MUST BE INSTALLED SO THAT THE FACEPLATE MAY BE REMOVED AFTER THE INSTALLATION THE FACEPLATE IS DESIGNED TO OVERLAP THE MATERIAL SURROUNDING THE FIREPLACE IF THE MATERIAL IS ...

Page 50: ...material allowed in this area Non combustible material only in this area 6 3 9 Installation of a non combustible shelf It is possible to install a shelf but it must be made of non combustible materials It must be installed at at least 52 from the base of the fireplace WARNING THE SHELF WILL BE HOT DO NOT PUT COMBUSTIBLE MATERIALS ON THE SHELF ...

Page 51: ...end at least 1 m 3 ft above the highest point of contact with the roof and at least 60 cm 2 ft higher than any roof line or obstacle within a horizontal distance of 3 m 10 ft 7 4 The Relationship Between the Chimney and the House Because the venting system is the engine that drives the wood heating system it must have the right characteristics The signs of bad system design are cold backdrafting w...

Page 52: ...himney height is installed operating conditions must be optimal interior chimney minimum height of 18 before any offset etc Additional height will increase drafts and will decrease the tendency to smoke All chimney installations must include at least one support Reducing the amount of chimney weight on the fireplace will help avoid the noise created when the fireplace expands This can be achieved ...

Page 53: ...void contact with combustible materials or damage the chimney For installations where more than one chimney is located in the same non chase or within the same area we suggest that their terminations be separated by at least 16 410 mm horizontally and 18 460 mm vertically This separation is to prevent smoke migrating from one chimney to another ...

Page 54: ...54 FP15 FP15A Waterloo Installation and Operation Manual 18 457 21mm 18 457 2mm 16 406 4mm 16 406 4mm 18 457 2mm Note The chimney chase on the roof must be the same size as the flashing ...

Page 55: ...on Instructions Always refer to the chimney manufacturer s Installation manual to ensure a safe installation Some non illustrated parts may be required 7 6 1 Examples of Typical Chimney Installation Straight Installation Exterior offset installation Connection to a masonry chimney ...

Page 56: ...EILING ROOF MUST BE MAINTAINED THE FLOOR AND WALLS BELOW THE ATTIC MUST BE INSULATED USING THE SAME INSULATION A To insure a good draft it is recommended to have a length of 18 inches from the top of the unit to the first offset However starting using a 30 or 45 elbow is also approved B Mandatory measure of 15 ft from the bottom of the fireplace to the top of the outside chimney ...

Page 57: ... the chimney will go through C to provide a 2 50 mm minimum clearance between the chimney and any combustible materials Do not fill this space with insulation or any other combustible material 5 Every time the chimney passes through a ceiling or a wall install the appropriate firestop B When you reach the desired height install the roof support not shown Refer to instructions included with the sup...

Page 58: ...nstructions In many cases it is recommended to use three 3 12 mm metal screws If the offset length is made of two 2 chimney lengths or more many chimney manufacturers may require that you use an offset or roof support halfway up the offset If penetrating a wall install a wall radiation shield supplied by the chimney manufacturer 3 Use another elbow to turn the chimney vertically Secure the elbow 4...

Page 59: ...iation shield unless chimney is enclosed at the attic level 2 Solid Pack S 2100 CHIMNEY MANUFACTURER BRAND TYPE INNER DIAMETER Olympia Chimney SBI Venting Division Ventis 1 Solid Pack 8 20 cm SBI Venting division Nexvent 1 Solid Pack 8 20 cm Olympia Chimney Champion Chimney System 1 Solid Pack 8 20 cm Selkirk CF Sentinel CF 2 Solid Pack 8 20 cm Selkirk Super Pro 2100 ALT 2 Solid Pack 8 20 cm Selki...

Page 60: ... be installed Only one is required Follow the chimney manufacturer s installation instructions In cold climate locations it is recommended that you use the insulated wall radiation shield since it will maintain the home s thermal barrier A INSULATED WALL RADIATION SHIELD B GYPROCK C INSULATED WALL 7 8 Chimney Support Installation 7 8 1 Universal Roof Support This support has three possible uses 1 ...

Page 61: ... the masonry and any wood framing or loose insulation 3 The chimney must be built in accordance with the current building code 4 No other appliance can be connected to the same chimney NOTE THE CHIMNEY MUST BE RELINED WITH A STAINLESS STEEL LINER OF THE SAME DIAMETER AS THE OUTLET OF THE FIREPLACE FOR CONNECTION AT 30 OR 45 ANGLE 30 OR 45 IN CANADA AND 30 ONLY IN THE USA A SPECIAL CONNECTOR MUST B...

Page 62: ... WARN YOU IF FOR ANY REASON THE WOOD FIREPLACE FAILS TO FUNCTION CORRECTLY The easiest and most reliable supply of combustion air for your wood fireplace is from the room in which it is installed The room air is already preheated so it will not cool the fire and its availability is not affected by the pressure of the wind on the house However the combustion of wood requires a large volume of air I...

Page 63: ...TYLE AC01378 It is possible to connect a hot air circulation grille kit in the fireplace facing This kit allows distributing heat to the room using natural convection For the complete installation procedure see the installation manual provided with the kit You can also download this manual on the website ...

Page 64: ...alter the units performance For this reason SBI has tested the effects of the forced air kit on the emissions of fine particles Due to the design of our appliance and more specifically to the temperature sensor that is installed to control stops and starts the forced ait kit does not affect the emission results In fact this option promotes the recovery of excess heat to later redistribute it to an...

Page 65: ...L MUST BE INSTALLED AT LEAST 59 150CM FROM THE FLOOR B A 1 CLEARANCE TO COMBUSTIBLE MATERIALS A MUST BE LEFT AROUND THE TERMINATION GRILL For the complete installation procedure see the installation manual provided with the kit You can also download this manual on the web site www valcourtinc com ...

Page 66: ... Manual APPENDIX 3 BLOWER MAINTENANCE OR REPLACEMENT 1 Open the bottom louver A 2 With a short square head screwdriver remove the 4 screws C holding in place the heat shield B 3 Remove and keep the heat shield B and the 4 screws C 4 Cut the Tie wrap D ...

Page 67: ...Installation and Operation Manual 67 5 Unplug the blower s electric wires F and G 6 Lift the blower E located under the firebox towards the back 7 Turn 90 to pull out Repeat the steps in reverse order to reinstall the fan ...

Page 68: ...led o At more than 50 of the total height of the chimney o At more than 10 ft 3 m above the base of the fireplace o At more than 3 ft Below the base of the fireplace The fresh air must come from outside the house The air intake must not draw air from the attic from the basement or from a garage The outside wall termination should be installed where it is not likely to be blocked by snow or exposed...

Page 69: ...nt places on the fireplace On the right side of the appliance most common On the right side under the appliance 1 Remove the knock out located on the right hand side of your fireplace 2 Install the 5 adapter included in your fireplace Align the notch on the adaptor with the one on the fireplace and turn clockwise ...

Page 70: ...stall the blocking plate F included with the fireplace on the front opening of the air control housing Using a screwdriver secure with four screws located in the user s manual Installing the block off plate will redirect air supply directly to the firebox instead of the area under the unit for combustion ...

Page 71: ...e than two deviations use a 6 pipe diameter The maximum pipe length is 30 ft 9 m This configuration can be found inside the chase but must at all times maintain clearances to combustibles The following figure is shown as an example To complete the installation make a hole of 1 4 to 1 2 6 mm à 13 mm bigger than the insulate pipe diameter in the outside wall of the house at the chosen location From ...

Page 72: ...h end carefully pull back the insulation and plastic cover exposing the flexible pipe Attach the flexible pipe using pipe clamps For a better seal you may also use aluminum tape Wrap the tape around the joint between the flexible pipe and the air inlets Carefully push the insulation and plastic cover back over the pipe Fix the plastic in place using aluminum tape ...

Page 73: ...ill not normally diminish the effectiveness of the refractory slabs If large cracks develop then the refractory slabs should be replaced To replace the refractory slabs follow these steps 1 Remove the inner ash retainer and the floor refractory slabs A B 2 Using a power screwdriver and hex tip 5 16 remove the slab holders D and the left and right refractory slabs C 3 Remove the rear refractory sla...

Page 74: ...LLATION OF SECONDARY AIR TUBES AND BAFFLE REMOVABLE PARTS A Cotter pins x4 B Air tubes x4 C C cast baffle x1 1 Remove the inner ash retainer and the floor refractory slab A B 2 Using a power screwdriver and hex tip 5 16 remove the slab holder D and the left refractory slab C ...

Page 75: ...nd of the tube with the tab of the left air channel hole 5 Insert a cotter pin in the last hole on the right side of the tube Then bend the tabs on the pin to keep in place 6 Repeat steps 4 5 and 6 for the two tubes in the back then install the baffle Then install the two front tubes To remove the tubes use the above steps in reverse order Note that secondary air tubes can be replaced without remo...

Page 76: ...emove the inner ash retainer and the floor refractory slab A B 2 Using a power screwdriver and hex tip 5 16 remove the slab holder D and the left refractory slab C 3 Remove the 4 bolts E holding the access door F with a 1 4 ratchet 4 Remove the thermodisc G by unscrewing the 2 screws holding it in place H ...

Page 77: ...ower must be 110 120V at 60Hz Connect the black wire line to the terminal block facing the power supply wire of the rheostat Connect the white neutral wire on the other side to the wires coming out of the junction box The ground green or skinned wire must be attached to the fireplace metal frame See appendix 9 for corresponding part numbers ...

Page 78: ...78 FP15 FP15A Waterloo Installation and Operation Manual ...

Page 79: ...FP15 FP15A Waterloo Installation and Operation Manual 79 APPENDIX 9 EXPLODED DIAGRAM AND PARTS LIST FP15 ...

Page 80: ...ZINC 2 12 SE24173 RIGHT DOOR FRAME WITH HANDLE AND GASKET 1 13 SE68961 RIGHT HANDLE AND LATCH KIT 1 14 PL68961 RIGHT DOOR HANDLE 1 15 30062 SPRING PIN 3 32 X 1 2 1 16 30043 CLEVIS PIN 3 16 x 7 8 1 17 8435 08 BLACK OXIDE LATCH MECHANISM BEARING 1 18 30101 SPRING TENSION PIN 5 32 DIA X 1 1 2 L 1 19 23066 FP15 ROBAX GLASS 2 20 AC06400 3 4 FLAT X 6 BLACK SELF ADHESIVE GLASS GASKET 2 21 PL68894 GLASS R...

Page 81: ...HEOSTAT NUT 1 59 44085 RHEOSTAT KNOB 1 60 SE45858 FP15 OWNER S MANUAL KIT 1 61 AC05959 METALLIC BLACK STOVE PAINT 342 g 12oz AEROSOL 1 62 30506 SCREW PAN TORX TYPE F 1 4 20 X 1 BLACK 3 63 PL68839 DÉCORATIVE ASH LIP 1 64 21463 REAR COMBUSTION CHAMBER INSULATION 1 65 21464 LEFT COMBUSTION CHAMBER INSULATION 1 66 21465 RIGHT COMBUSTION CHAMBER INSULATION 1 67 PL68873 THERMODISC ACCESS 1 68 30084 NUT ...

Page 82: ...UBLE BLACK SEW2 200 C 18 AWG 4 ET 35 1 89 60381 ELECTRIC WIRE WHITE TEW 105 C 18 AWG 6 1 90 60379 ELECTRIC WIRE DOUBLE BLACK SEW2 200 C 18 AWG 16 ET 35 1 91 60374 ELECTRIC WIRE WHITE SEW2 200 C 18 AWG 46 3 92 60375 ELECTRIC WIRE WHITE TEW 105 C 18 AWG 12 5 1 93 60376 ELECTRIC WIRE WHITE TEW 105 C 18 AWG 12 5 1 94 60377 ELECTRIC WIRE DOUBLE WHITE TEW 105 C 18 AWG 6 ET 6 1 95 60378 ELECTRIC WIRE DOU...

Page 83: ...FP15 FP15A Waterloo Installation and Operation Manual 83 APPENDIX 10 Exploded Diagram and Parts List FP15A ...

Page 84: ... SE24292 RIGHT DOOR FRAME WITH HANDLE AND GASKET 1 13 SE68961 RIGHT HANDLE AND LATCH KIT 1 14 PL68961 RIGHT DOOR HANDLE 1 15 30062 SPRING PIN 3 32 X 1 2 1 16 30043 CLEVIS PIN 3 16 x 7 8 1 17 8435 08 BLACK OXIDE LATCH MECHANISM BEARING 1 18 30101 SPRING TENSION PIN 5 32 Ø X 1 1 2 L 1 19 23079 RIGHT GLASS FP15A ARCHED 1 20 AC06400 3 4 FLAT X 6 BLACK SELF ADHESIVE GLASS GASKET 2 21 23078 LEFT GLASS F...

Page 85: ...4080 RHEOSTAT WITHOUT NUT 1 60 44091 ROCKER SWITCH 2 POSITION MSR 8 1 61 44087 RHEOSTAT NUT 1 62 44085 RHEOSTAT KNOB 1 63 SE45858 FP15 AND FP15A OWNER S MANUAL KIT 1 64 AC05959 METALLIC BLACK STOVE PAINT 342 g 12oz AEROSOL 1 65 30506 SCREW PAN TORX TYPE F 1 4 20 X 1 BLACK 3 66 PL68839 DÉCORATIVE ASH LIP 1 67 21463 REAR COMBUSTION CHAMBER INSULATION 1 68 21464 LEFT COMBUSTION CHAMBER INSULATION 1 6...

Page 86: ...1 VA15L04 MISSION STYLE FACEPLATE LOUVER 1 91 VA15L02 ARABESQUE STYLE FACEPLATE LOUVER 1 91 VA15L03 URBAN STYLE FACEPLATE LOUVER 1 92 60380 ELECTRIC WIRE DOUBLE BLACK SEW2 200 C 18 AWG 4 ET 35 1 93 60381 ELECTRIC WIRE WHITE TEW 105 C 18 AWG 6 1 94 60379 ELECTRIC WIRE DOUBLE BLACK SEW2 200 C 18 AWG 16 ET 35 1 95 60374 ELECTRIC WIRE WHITE SEW2 200 C 18 AWG 46 3 96 60375 ELECTRIC WIRE WHITE TEW 105 C...

Page 87: ... repair work to the account of the manufacturer are based on predetermined rate schedule and must not exceed the wholesale price of the replacement part All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may ...

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