Magiglo AFFINITY PLUS 20" User, Installation & Servicing Instructions Download Page 4

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Page ii

3.9.14.

Instructing the User ............................................................................................ 39

ERVICING

NSTRUCTIONS

................................................................................................... 41

4.1.

General Requirements ............................................................................................. 41

4.2.

Servicing Instructions ............................................................................................... 41

4.3.

Replacing Parts ........................................................................................................ 42

4.3.1.

Pilot Assembly Replacement ............................................................................. 42

4.3.2.

Injector Replacement ......................................................................................... 42

4.3.3.

Control Valve Replacement (Mertik GV34) ........................................................ 42

4.3.4.

Motor Replacement (Remote/Optimum/Trim Switch Control)............................ 43

4.3.5.

Replacing Mertik GV60 Valve (Total Control) .................................................... 44

4.3.6.

Replacing the Receiver (Total Control) .............................................................. 44

4.3.7.

Programming Handset to Receiver (Total Control) ............................................ 44

4.3.8.

Replacing the Ceramic Back and Sides ............................................................ 45

4.4.

Installation and Operational Troubleshooting ........................................................... 46

Summary of Contents for AFFINITY PLUS 20"

Page 1: ...t Pebble Effect Beachcomber Effect Shoreline Effect All available on NG LPG Control Options Upgradeable Manual Control Remote Control Response S Optimum Control Trim Switch Control Total Control For u...

Page 2: ...within one year of purchase Magiglo will arrange to repair or replace the item free of charge Any claims under this warranty must be made through the retailer from whom the product was purchased As th...

Page 3: ...ning the Fire Back 19 2 7 4 Painted Metal Surfaces 19 2 7 5 Care of Ceramic Backs 19 3 INSTALLATION INSTRUCTIONS 21 3 1 General Safety Requirements 21 3 2 Flue Requirements 21 3 2 1 Masonry Flue 21 3...

Page 4: ...3 2 Injector Replacement 42 4 3 3 Control Valve Replacement Mertik GV34 42 4 3 4 Motor Replacement Remote Optimum Trim Switch Control 43 4 3 5 Replacing Mertik GV60 Valve Total Control 44 4 3 6 Replac...

Page 5: ...pproved imitation fuel available from Magiglo Ltd should be used with this appliance 3 It is recommended that a fire guard complying with BS 8423 be fitted for the protection of young children the eld...

Page 6: ...Propane G31 at 37mbar supply pressure 2 Connection to the gas supply must be made using rigid or semi rigid tubing 3 A separate means of isolating the gas supply should be provided near to the applia...

Page 7: ...shown and follow the appropriate operating instructions in the appropriate section Control Valve Operation Control Type Manual Upgradeable Manual Control See Section 2 1 1 on Page 4 Remote Control Se...

Page 8: ...3 4 Turn the GAS RATE ADJUSTING KNOB fully anticlockwise until you reach the stop position i e the maximum gas rate See Figure 4 5 The main burner will have cross lit from the pilot 6 Now the gas rate...

Page 9: ...During this process the main burner will ignite from the pilot 7 By pressing the two buttons together to increase the gas rate and the lower button only to decrease the gas rate the valve can be mani...

Page 10: ...o the main flame position 6 Press and hold the large flame button in Figure 7 Figure 8 until clicking is heard fully open 7 The main burner will have cross lit from the pilot 8 Now the gas rate can be...

Page 11: ...the large flame to increase the flame height or small flame to decrease the flame height on the handset see Figure 11 5 For fine adjustment tap the or buttons 6 To leave the burner in the standby mod...

Page 12: ...urther 10 seconds and slowly release The pilot should stay alight Repeat step 4 if necessary 6 Turn Manual knob anticlockwise to ON position 7 Turn the Gas Rate adjusting knob anticlockwise to ON posi...

Page 13: ...ve the receiver unit from within the heat shield under the fire burner and remove the battery compartment cover see Figure 15 2 Replace the old batteries with new ones ensuring they are inserted in th...

Page 14: ...crews REAR OF WALL PLATE CABLE TO VALVE BATTERY PACK 4 x 1 5 V AA BATTERIES LOW OFF SWITCH HIGH SWITCH brown brown brown blue blue blue white black Figure 16 2 4 Battery Replacement Trim Switch Contro...

Page 15: ...ered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire to ensure that the release of fibres from these RCF articles is kept to a minimum We rec...

Page 16: ...re bridging across to the rear matrix 5 Continue laying the coals as shown in Figure 20 to Figure 23 ensuring that the coals are placed loosely Packing the coals too tightly together will result in a...

Page 17: ...Figure 24 4 Insert the J E pebbles centrally onto the spikes and place the A B pebbles on the middle matrix ensuring the same orientation as shown in Figure 25 5 Proceed with laying the rest of the pe...

Page 18: ...may be observed This is perfectly normal Periodically operating the Fire at various rates will burn this soot away If excessive sooting is observed this is an indication that the pebbles are laid inco...

Page 19: ...e rear of the burner tray ensuring that it touches the ceramic fire back see Figure 31 2 Place the middle matrix pieces onto the burner board so that they key into the triangular depression on the boa...

Page 20: ...ce the desired flame pattern has been achieved Constant moving of the pebbles and driftwood causes them to disintegrate and or cause discolouration WARNING Do not touch the fire when it is alight The...

Page 21: ...ating appliances will create warm air convection currents that will transfer heat to any wall surface against which they are located Some soft furnishings including blown vinyl wallpapers may not be s...

Page 22: ...y Ceramic Fibres RCF we recommend that the replaced items are not broken up but are sealed within heavy duty polythene bags and clearly labelled as RCF waste RCF waste may be disposed of in suitably l...

Page 23: ...ry carefully do the same on the pilot head If after carrying out the above procedure there is no improvement to the performance of the fire seek expert help Lint Guard Figure 38 2 7 3 Cleaning the Fir...

Page 24: ...Page 20 This page is left intentionally blank...

Page 25: ...refer to BS 5871 Part 2 for further information For installation in IE refer to the current edition of I S 813 Domestic Gas Installations 2 A faulty flue or chimney may result in smoke and fumes enter...

Page 26: ...put 11 0 kW gross 10 0 kW gross Setting pressure Cold 14 0 mbar 1 0 mbar 35 0 mbar 1 0mbar Minimum heat Input 5 0 kW gross 5 0 kW gross Minimum setting pressure 3 3 mbar 0 3 mbar 9 0 mbar 0 5 mbar Gas...

Page 27: ...Tray Fixing Screw Tray Fixing Screw Figure 40 Model with Mertik GV34 Valve Upgradable Manual Remote Control Optimum Control Trim Switch Control Receiver pressure test point Valve Tray Fixing Screw Tra...

Page 28: ...on Approved Document J paragraph 3 40 currently states Appliance should be placed on hearths unless a they are installed so that every part of any flame or incandescent material will be at least 225mm...

Page 29: ...material HD Must project a minimum of 300mm in front of any naked flame or incandescent material HF Minimum of 75mm above hearth level Table 2 Hearth 25mm min Figure 43 Catchment Space Hearth Constru...

Page 30: ...mounted decorative bar etc All models W Must project a minimum of 150mm either side of any naked flame or incandescent material D Must project a minimum of 300mm in front of any naked flame or incande...

Page 31: ...le of physical barrier dimensions as stated in Table 3 Protected Area D W Figure 50 Example of physical barrier dimensions as stated in Table 3 Protected Area D W 50mm Min Figure 51 Example of physica...

Page 32: ...Checklist Before proceeding with installation of the fire check the contents as follows Carton 1 Basic Kit Applicable to all control options Quantity Item 1 Affinity Plus 20 Allusion Plus 20 Gas Fire...

Page 33: ...been supplied at this point refer to the supplementary leaflet for preparatory work Some examples of the Pure fascia Additions range that are supplied with additional instructions are Pure Reveal Pur...

Page 34: ...Mark out drill plug and fit the four eye screws onto the rear wall of the fireplace opening as shown in Figure 55 3 Install the gas supply within the opening using rigid or semi rigid tubing allowing...

Page 35: ...merges from the rear slot until the flange of the firebox abuts the fire surround or the wall 4 Feed each bare cable end into the hole at the threaded end of the cable tensioning screw see Figure 57 5...

Page 36: ...and fit the isolating valve loosely to it This is used for marking purposes 3 Re place the burner into the firebox and mark the desired position of the gas inlet pipe 4 Remove the burner cut the gas i...

Page 37: ...and centralising the mounting frame 7 Once the desired position is achieved level in all planes mark the four hole positions onto the wall set the frame aside then drill and plug the marked hole posit...

Page 38: ...to the wall set the frame aside then drill and plug the marked hole positions 6 Having ensured all connections have been completed secure the mounting frame to the wall 7 Re hang the door and check fo...

Page 39: ...eld to the spade terminals on the control valve keeping the cable clear of the underside of the tray The cable connectors must be matched to the appropriately sized spade connector 4 Position the rece...

Page 40: ...g correct polarity The cable connectors must be matched to the appropriately sized spade connector Also ensure that the cable is neatly tucked away and not touching the underside of the tray 5 Fit the...

Page 41: ...ure 67 3 9 11 Continuation of Installation Total Control 1 Unpack the box containing the Receiver and the Hand Set 2 Fit four AA 1 5V batteries into the receiver unit and the PP3 9V battery into the t...

Page 42: ...et Alternatively the information is given on the data badge of the appliance 6 If the correct pressure cannot be achieved then some potential causes of low pressure are a Supply pipes are not of large...

Page 43: ...nect the fire and seek expert advice The imitation fuels must be laid in accordance with the instructions prior to commencing the spillage test Smoke match applied 6 12mm inside and 25mm under the can...

Page 44: ...Page 40 This page is intentionally left blank...

Page 45: ...ce service the flue and fireplace opening should be checked for soundness and any debris removed For this the fascia and the firebox will need removal Refer to sections 3 9 6 or 3 9 7 for removing the...

Page 46: ...r Replacement 1 Undo the compression nut on the gas feed pipe to the injector see Figure 70 2 Undo the valve securing screw s and disengage the gas feed tube out of the injector 3 Remove the four vent...

Page 47: ...n the gas rate adjusting knob fully anticlockwise and gently manipulate the motor free from the valve see note Figure 72 and Figure 73 7 Replace with new motor ensuring that the motor is hooked into t...

Page 48: ...the receiver from under the heat shield and remove the batteries 2 Gently pull out the HT lead and the valve cable from the receiver see Figure 75 3 Unscrew and remove the SW and TC connections 4 Refi...

Page 49: ...Advice This product may use Components Coals Pebbles Driftwood Ceramic backs containing Refractory Ceramic Fibres RCF which are man made vitreous silicate fibres Excessive exposure to this material m...

Page 50: ...eased a Loose thermocouple connection at control valve end Remake thermocouple ensuring the connection is firm b Faulty Thermocouple Replace complete pilot assembly Pilot and main burner go out when c...

Page 51: ...ntrol will turn fire off but will not turn on Incorrect hand set operation Ensure two buttons are pressed to turn on A prolonged audible signal is heard when attempting to light the fire with the remo...

Page 52: ...tents 2193802 2240620 and 2256920 Other Patents Pending Magiglo is a registered trademark of Burley Appliances Ltd Burley Appliances Ltd Lands End Way Oakham Rutland LE15 6RB Tel 01572 725570 Fax 0157...

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