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215953

vi

Revision A

Chapter 5: Illustrated Parts Lists .............................................................................................................. 55

5.1

Abbreviations ...................................................................................................................................... 56

5.2

Serial Number Breaks ............................................................................................................................ 57

5.3

Swath Compressor Shield Assembly ......................................................................................................... 58

5.4

Swath Compressor Hydraulics and Supports .............................................................................................. 60

5.5

Decals ................................................................................................................................................ 64

Chapter 6: Reference ................................................................................................................................ 67

6.1

Torque Specifications ............................................................................................................................ 67

6.1.1 Metric Bolt Specifications .............................................................................................................. 67

6.1.2 Metric Bolt Specifications

–

Cast Aluminum ...................................................................................... 69

6.1.3 O-Ring Boss Hydraulic Fittings

–

Adjustable ...................................................................................... 70

6.1.4 O-Ring Boss Hydraulic Fittings

–

Non-Adjustable ................................................................................ 71

6.1.5 O-Ring Face Seal Hydraulic Fittings .................................................................................................. 72

6.1.6 Tapered Pipe Thread Fittings.......................................................................................................... 73

6.2

Conversion Chart.................................................................................................................................. 75

Index .......................................................................................................................................................... 77

Predelivery Checklist ................................................................................................................................ 79

TABLE OF CONTENTS

Summary of Contents for Swath Compressor

Page 1: ...Swath Compressor for M1 Series Windrowers Setup Operation and Parts Manual 215953 Revision A Original Instruction The Harvesting Specialists ...

Page 2: ...publication is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied with respect to the information in this publication MacDon Industries Ltd reserves the right to make changes at any time without notice ...

Page 3: ...machine or making adjustments review and follow the recommended machine settings in all relevant MacDon publications Failure to do so may compromise machine function and machine life and may result in a hazardous situation If the shipment is damaged or is missing parts contact the following according to your region North America shortageanddamage macdon com Australia service macdon com au Brazil g...

Page 4: ... publications up to date The most current version can be downloaded from our website www macdon com or from our Dealer only site https portal macdon com login required Call your MacDon Dealer if you need assistance information or additional copies of this manual This manual is currently available in English only 215953 ii Revision A ...

Page 5: ...here is risk of the side deflectors contacting the stairs if the deflectors are positioned fully outboard Support 3 2 Calibrating Position Sensor page 36 Added note that to calibrate the position sensor the swath compressor must be attached to the windrower but it can be calibrated with or without a header attached Support 3 3 5 Adjusting Side Deflectors page 44 Updated illustration of the side de...

Page 6: ...th compressor serial number in the space below Serial Number ________________________ 1026971 A Serial Number Plate Location The serial number plate A is located on the left side of the swath compressor frame 215953 iv Revision A ...

Page 7: ...rical Harness 25 2 2 3 Connecting Hydraulics 26 2 2 4 Installing Shield Assembly 28 Chapter 3 Operation 33 3 1 Activating the Swath Compressor 33 3 2 Calibrating Position Sensor 36 3 3 Using Swath Compressor 40 3 3 1 Swath Compressor Controls 40 3 3 2 Setting up Swath Compressor 41 3 3 3 Programming One Touch Return 43 3 3 4 Adjusting Compression 43 3 3 5 Adjusting Side Deflectors 44 3 3 6 Locking...

Page 8: ... 64 Chapter 6 Reference 67 6 1 Torque Specifications 67 6 1 1 Metric Bolt Specifications 67 6 1 2 Metric Bolt Specifications Cast Aluminum 69 6 1 3 O Ring Boss Hydraulic Fittings Adjustable 70 6 1 4 O Ring Boss Hydraulic Fittings Non Adjustable 71 6 1 5 O Ring Face Seal Hydraulic Fittings 72 6 1 6 Tapered Pipe Thread Fittings 73 6 2 Conversion Chart 75 Index 77 Predelivery Checklist 79 TABLE OF CO...

Page 9: ...bols The safety alert symbol indicates important safety messages in this manual and on safety signs on the machine 1000915 Figure 1 1 Safety Symbol This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Carefully read and follow the safety message accompanying this symbol Why is safety important to you Accidents disable and kill Accidents cost Accidents can be avoided ...

Page 10: ...ided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may be used to alert against unsafe practices IMPORTANT Indicates a situatio...

Page 11: ...loves Wet weather gear Respirator or filter mask 1000005 Figure 1 3 Safety Equipment In addition take the following precautions Be aware that exposure to loud noises can cause hearing impairment Wear suitable hearing protection devices such as earmuffs or earplugs to help protect against loud noises 1010391 Figure 1 4 Safety Equipment Provide a first aid kit in case of emergencies Keep a properly ...

Page 12: ... the functionality and or safety of the machine It may also shorten the machine s service life To avoid injury or death from the unexpected startup of the machine ALWAYS stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1000009 Figure 1 7 Safety around Equipment Keep the machine service area clean and dry Wet and or oily floors are slippery Wet ...

Page 13: ...servicing and or disconnecting the machine Ensure that all components are tight and that steel lines hoses and couplings are in good condition before applying pressure to hydraulic systems Keep hands feet clothing and hair away from all moving and or rotating parts Clear the area of bystanders especially children when carrying out any maintenance repairs or adjustments Install the transport lock o...

Page 14: ...aulic system operates under extremely high pressure Makeshift repairs can fail suddenly and create hazardous conditions 1001207 Figure 1 12 Hydraulic Pressure Hazard Wear proper hand and eye protection when searching for high pressure hydraulic fluid leaks Use a piece of cardboard as a backstop instead of your hands to isolate and identify a leak If injured by a concentrated high pressure stream o...

Page 15: ...omponents that must be disconnected before welding The following items need to be disconnected 1017621 1017621 A Figure 1 14 Negative Terminals Negative battery terminals A two connections IMPORTANT Always disconnect the battery terminals first and reconnect them last 1017622 A Figure 1 15 Master Controller Master controller A Four connectors P231 P232 P233 and P234 Location Behind the cab near th...

Page 16: ...tors insert the end of a small 3 6 mm 1 8 1 4 in blade screwdriver into the connector s locking tab Gently pry upward no more than 6 mm 1 4 in to unlock the connector tab and then pull the connector away from the module 1019753 A B C C Figure 1 18 Engine Control Module Engine Control Module ECM Two connectors for Cummins P100 A and J1 Cummins Proprietary ECM Connector B Location On the engine To d...

Page 17: ...ors A Two round connectors C1 and C2 Location Under the cab 1017627 A Figure 1 20 Roof Connectors Roof connectors A Four connectors C10 C12 C13 and C14 Location Under the cab at the base of the left cab post 1017628 A Figure 1 21 Chassis Relay Module Chassis relay module A Three connectors P240 P241 and P242 Location Outside the left frame rail near the batteries SAFETY ...

Page 18: ...he A C box 1017631 A Figure 1 24 Wheel Motor Connectors Wheel motor connectors A Two round connectors C25 and C26 Location Under the center of the frame just behind the front cross member IMPORTANT To connect the circular Deutsch connectors without bending the pins fully align the plug with the receptacle before pressing the connector in IMPORTANT To connect the circular Deutsch connectors without...

Page 19: ...nnel protrusions on the inner part of the circular walls of the connectors 2 Face the mating connectors towards each other and rotate the connectors so that the channels are aligned 3 Press the connectors together while turning the outer connector clockwise until the collar locks SAFETY ...

Page 20: ...ginal part on which a safety sign was installed is replaced ensure that the repair part displays the current safety sign Replacement safety signs are available from your MacDon Dealer 1 7 1 Installing Safety Decals Replace any safety decals that are worn or damaged 1 Decide exactly where you are going to place the decal 2 Clean and dry the installation area 3 Remove the smaller portion of the spli...

Page 21: ...Ensure that all safety signs are installed and are legible Make certain that bystanders are clear of the header before starting the engine and during operation of the header Keep riders off of the machine Keep all shields in place Stay clear of moving parts Disengage the header drive put the transmission into Neutral and wait for all movement to stop before leaving the operator s position Stop the...

Page 22: ...r hydraulic fluid leaks Do NOT use a finger or skin to check for hydraulic fluid leaks Lower the load or relieve the pressure in the hydraulic system before loosening any hydraulic fittings If you are injured seek emergency medical help IMMEDIATE surgery is required to remove hydraulic fluid which has penetrated the skin 1015397 Figure 1 28 MD 174683 MD 174683 Pinch point hazard CAUTION To prevent...

Page 23: ... MD 291638 Lock swath compressor deck DANGER To prevent injury Engage lock when swath compressor is not in use Lock compressor shield before servicing or working under the windrower Lock compressor shield before operating in engine forward mode SAFETY ...

Page 24: ......

Page 25: ...wath compressor from the shipping crate Retain all parts for installation unless instructed to discard 1023531 A B C Figure 2 1 Shipping Configuration A Cross Members B Front C Rear 1 Remove top cross members A from the shipping crate and discard ϭϬϯϵϰϰϳ A A B Figure 2 2 Front Deflector 2 Remove four bolts A securing deflector B to the left and right supports and remove deflector B Retain hardware...

Page 26: ...s and nuts B securing front support A to the left and right supports 5 Remove hairpins C from pivot pins D and pull the pivot pins to disengage them from the side supports Remove front pivot support A 1021671 A B C Figure 2 5 Left Support 6 Remove nut and bolt A and remove pivot pin B from the left support NOTE If necessary loosen handle C and adjust the deflector so pin B can be removed INSTALLAT...

Page 27: ...ort 9 Remove nut and bolt A and remove pivot pin B from the right support NOTE If necessary loosen handle C and adjust the deflector so pin B can be removed 10 Remove right support D 1021707 1021707 B A B Figure 2 8 Rock Shaft 11 Remove rock shaft A 12 Remove four lag screws B securing the swath compressor to its shipping crate Discard the lag screws and washers 13 Leave the swath compressor on th...

Page 28: ... and the rock shaft These parts were unpacked from the shipping crate in the previous procedure 1021852 A B Figure 2 9 Front Support 1 Loosely attach bar clamps A to each side of the front support with two M10 bolts and nuts B 1021865 A B B C C Figure 2 10 Front Support on Windrower Frame 2 Position front support A below the windrower frame at the cab end and adjust bar clamps C to hold the suppor...

Page 29: ... A onto the left side of the windrower frame as shown and temporarily clamp in position with bar clamp B and M10 x 35 bolt C and nut 1021853 A B C D Figure 2 13 Left Support 5 Install M10 x 35 mm bolt B and nut through support A and the bar clamp Do NOT tighten 6 Install M10 x 20 mm bolt C and nut through left support A and front support D Do NOT fully tighten bolt INSTALLATION INSTRUCTIONS ...

Page 30: ...eaner Support 8 Remove bolt and nut A securing air cleaner support B to windrower frame C Discard bolt and nut 1021856 A B C D Figure 2 16 Right Support 9 Install the front end of right support A to the windrower frame with M10 x 35 bolt and nut B through bar clamp C Do NOT fully tighten 10 Install M10 x 20 bolt D and nut through the right support and the front support Do NOT fully tighten INSTALL...

Page 31: ...er frame with the bar clamp and M10 x 35 bolt D and nut Do NOT fully tighten 1023614 A B Figure 2 18 Right Support 13 Secure the aft end of right support A to the frame with M10 x 35 bolt B and nut Do NOT fully tighten 1021859 A B C B B Figure 2 19 Rock Shaft 14 Position rock shaft lift A inside the left and right support channels and install pivot pins B on both sides 15 Secure pivot pins B with ...

Page 32: ...ighten six bolts A attaching the supports directly to the frame and torque to 39 Nm 29 lbf ft 18 Tighten two bolts B attaching the side supports to the front support and torque to 39 Nm 29 lbf ft 19 Ensure front clamps C engage the windrower frame as much as possible and torque four bolts D to 39 Nm 29 lbf ft 20 Ensure rear clamps E engage the windrower frame as much as possible and torque two bol...

Page 33: ... amount of slack remains in the wires to the connector 2 2 2 Installing Electrical Harness The electrical harness included with the swath compressor needs to be connected to connector P729 on the windrower chassis harness 1023476 A B Figure 2 23 Windrower Electrical Harness 1 Locate three pin electrical connector P729 A above the front cross member of the windrower frame 2 Cut cable tie B securing...

Page 34: ...ressor need to be connected to the windrower to allow the Operator to raise and lower the swath compressor from the windrower cab 1022818 1022818 A B C Figure 2 25 M1170 Hose Routing 2017 and Earlier M1170 2017 and earlier hose routing 1 Route hydraulic hoses A under windrower frame and between shield support B and hydraulic cylinder C NOTE Position the hoses to avoid pinching 1023510 A Figure 2 2...

Page 35: ...or A Hose with smaller female coupler to male connector B Hose with larger female coupler to male connector C 6 Position hose sheath D so the sheath contacts the fittings Secure the sheath at both ends with cable ties MD 30753 supplied in the manual bag 1023530 A B C D Figure 2 29 M1 Series Hose Connections 2018 and Later M1 Series 2018 and later hose connections 7 Connect the hydraulic couplers a...

Page 36: ...the ignition 1022790 A Figure 2 31 Lifting Swath Compressor Shield 4 Position the forklift with the forks over the front of the compressor shield and attach lifting straps A through the front and back of the shield frame Lift the swath compressor shield out of the shipping crate 1022833 A Figure 2 32 Compressor Shield under Windrower 5 Approach the windrower from the front and move shield A under ...

Page 37: ...llation 7 Ensure bushings A are installed onto pins B on both sides of the rock shaft 8 Position a floor jack or equivalent under swath compressor shield cross member C 9 Raise the shield with the jack sufficiently to connect lowering arm D to pin B on rock shaft G 10 Secure lowering arm D to rock shaft G with washer E and lynch pin F Repeat on the opposite side of the shield 11 Lower the jack and...

Page 38: ...ads facing the crop IMPORTANT When an M1170NT or M1170NT5 is in narrow transport mode there is risk of the side deflectors contacting the stairs if the deflectors are positioned fully outboard 14 Torque nuts to 22 Nm 15 lbf ft 15 Position the side deflector and tighten adjustment handle C Repeat on the opposite deflector 1023465 A B C D Figure 2 37 Front Pivot Pins 16 Push down on rear A of the sh...

Page 39: ... support 20 Secure the pin with washer C and lynch pin D ϭϬϯϵϰϰϵ A B C D D Figure 2 40 Front Deflector View from below Shield 21 Position front deflector A onto front support B and remove the two existing bolts C that interfere with the deflector Do NOT discard the bolts 22 Secure deflector A to the support with two M10 hex head bolts C removed in previous step and four M10 hex head bolts D that s...

Page 40: ......

Page 41: ...the windrower 1 Turn the ignition key to ON to activate the HPT 1016140 A B C Figure 3 1 Opening the Main Menu 2 Press soft key 5 A to open the main menu or press SHIFT and SELECT on the ground speed lever GSL 3 Use the HPT scroll knob B or the GSL scroll wheel not shown to place red cursor C over the icon you want to select NOTE Using the scroll knob will activate titles that explain each selecti...

Page 42: ...r size and type from the HEADER list 1021913 A Figure 3 4 Header Setup Menu 7 Select ATTACHMENTS A from the HEADER SETUP menu 1021914 A Figure 3 5 Attachments Menu 8 Select SWATH COMPRESSOR A from the menu The sensor is now active and the HPT will control the swath compressor OPERATION ...

Page 43: ... SETTINGS A 1027056 A Figure 3 7 Windrower Settings 10 Select SENSORS menu A 1027054 A Figure 3 8 Sensors Menu 11 Scroll to SWATH COMPRESSOR A and confirm the swath compressor sensor is enabled 12 Calibrate the sensor For instructions refer to 3 2 Calibrating Position Sensor page 36 OPERATION ...

Page 44: ... sensors will be calibrated depending on the attachment s Header height Header angle Header float left Header float right Reel height Reel fore aft Swath compressor height DANGER Ensure that all bystanders have cleared the area To calibrate the sensors follow these steps 1 Start the windrower and engage the header 1018932 A B C Figure 3 9 Opening the Main Menu 2 Press soft key 5 A to open the main...

Page 45: ...ation Selection menu scroll to Position Sensors A and press SELECT 1014668 Figure 3 12 Calibration Screen NOTE If calibration is selected with header disengaged a message ENGAGE HEADER will display followed by the WARNING message on the right 8 Press the PLAY icon to begin the calibration process The display will change to show that calibration has started NOTE If the engine speed is less than 150...

Page 46: ...process calibration will stop and a message will appear indicating that the sensor is out of range 1014670 A Figure 3 14 Calibration Screen 9 When stage one of the calibration is complete press PLAY icon A to continue with stage two of the calibration process 1014672 A Figure 3 15 Calibration Screen 10 When stage two of the calibration is complete press RESUME icon A to set HEADER FLOAT or press H...

Page 47: ...tage of any sensor sweeps below what is acceptable during calibration a message will be displayed after completing the calibration with a list of sensors with voltage range that is not acceptable The Operator must then adjust the sensor s and repeat the calibration process from the beginning OPERATION ...

Page 48: ...arvest Performance Tracker HPT with a scale from 0 10 Swath compressor icon B is displayed on the HPT when the swath compressor is activated in the attachments menu If the sensor is disabled height number A is replaced by a sensor disabled icon For instructions on enabling the sensor refer to 3 1 Activating the Swath Compressor page 33 1015455 B A Figure 3 18 Operator s Console Switches A and B on...

Page 49: ...r than 1 6 km h 1 mph An IMPORTANT message to raise the swath compressor appears on the HPT accompanied by a tone when the GSL is moved out of PARK in engine forward mode if the swath compressor is not fully raised Engage the swath compressor lock when the swath compressor is not in use or when the windrower is in engine forward mode For instructions refer to 3 3 6 Locking and Unlocking Swath Comp...

Page 50: ...disengage the header The swath compressor will raise fully 1031053 A Figure 3 22 Display 5 Engage the header and begin cutting crop When the ground speed exceeds 2 5 km h 1 6 mph the swath compressor will lower to target or preferred height A 6 Shut down the engine and remove the key from the ignition 7 Check the formation of the windrow If necessary adjust target height A If the edges of the wind...

Page 51: ...r is disabled automation is disabled Raise lower operation is only possible by pressing console switches 3 3 4 Adjusting Compression The swath compressor automatically raises when the load on the shield exceeds the compression setting When load decreases the compressor deck automatically returns to the target height The compression setting is set at the factory to suit most crop conditions and can...

Page 52: ... mode there is risk of the side deflectors contacting the stairs if the deflectors are positioned fully outboard 2 Tighten handles B when adjustment is complete 3 3 6 Locking and Unlocking Swath Compressor The swath compressor lock is located on the left cab forward side of the swath compressor frame When engaged the lock prevents the compressor shield from lowering 1021929 A Figure 3 26 Swath Com...

Page 53: ... shield to service the windrower Remove the shield as follows DANGER To prevent bodily injury or death from the unexpected startup of the machine stop the engine and remove the key from the ignition before leaving the operator s seat 1021929 A Figure 4 1 Swath Compressor Lock 1 Disengage swath compressor lock A 2 Start the windrower and fully lower the swath compressor 3 Shut down the engine and r...

Page 54: ... C D E F G D Figure 4 4 Disconnecting Lowering Arms 7 Support the shield under support C at the back end with a floor jack or equivalent 8 Remove lynch pins F and washers E from pins B on both ends of rock shaft G 9 Remove lowering arms D from rock shaft G 10 Store bushings A washers E and lynch pins F on pins B 11 Lower the back end of the shield to the ground and move the jack away from the work...

Page 55: ...otary Sensor MD 128994 The rotary position sensor is located on the inboard side of the swath compressor s left support assembly 1027081 1 2 3 Figure 4 5 MD 128994 Range 0 5 4 5 volts 45 45 Table 4 1 Rotary Sensor Pinout MD 128994 Position Function 1 Power 2 Ground 3 Signal 1027123 Figure 4 6 Sensor Voltage Range MAINTENANCE ...

Page 56: ...rness P729 C MD 134019 Deutsch DTM06 3S P560A Cap Table 4 2 MD 134091 Tyco AMP SS 1 5 3P Pin Circuit Color Awg From To 1 SF2201 Yellow 18 Rotary sensor pin 1 power P560A pin 1 2 SF2301 White 18 Rotary sensor pin 2 ground P560A pin 3 3 SF2501 Brown 18 Rotary sensor pin 3 signal P560A pin 2 Table 4 3 MD 134018 Deutsch DTM04 3P Pin Circuit Color Awg From To 1 SF2201 Yellow 18 P560 pin 1 power P729 pi...

Page 57: ...SG 282087 1 1 2 3 Sn Sn Sn SF2201 SF2301 SF2501 P560A HSG DTM04 3P 1 2 3 Ni Ni Ni SF2201 SF2501 SF2301 LOCK WM 3P P729 HSG DTM06 3S 1 2 3 Au Au Au CH2201G CH2325 CH0552P LOCK WM 3S 3 1 2 3 1 2 3 1 2 1027127 A B C Figure 4 8 Swath Compressor Harness Connections A Swath Compressor Harness MD 209256 B Rotary Sensor MD 128994 C Chassis Harness MAINTENANCE ...

Page 58: ...32 26 C2 CH2201C Y18 CH2201B Y18 CH2201A Y18 CH2325 W18 CH2325 W18 3 CH0552P B18 CH2201H Y18 CH2201F Y18 CH0552N B18 CH0552F B18 CH0552D B18 CH0552C B16 CH0552A B14 15 C25A CH0552E B18 CH0552G B18 CH0552M B18 T264 S 1027126 A B C Figure 4 9 Electrical Schematic M1 Series with Swath Compressor A Chassis Extension Module B Connector P729 to Swath Compressor Harness P560A C Ground Rail MAINTENANCE ...

Page 59: ...215953 51 Revision A 4 3 Hydraulic Schematic This hydraulic schematic shows an M1 Series Windrower with a Swath Compressor attached MAINTENANCE ...

Page 60: ......

Page 61: ...MAINTENANCE Hydraulic Schematic M1 Series with Swath Compressor 1027086 A B C D E F G H 215953 53 Revision A ...

Page 62: ...MAINTENANCE A Lift Manifold B Swath Compressor Lift Cylinder C Hydraulic Tank D Hydraulic Filter Element E Inlet Manifold F Junction Manifold G Reducing Valve H Gear Pump 215953 54 Revision A ...

Page 63: ...215953 55 Revision A Chapter 5 Illustrated Parts Lists This section lists the replacement parts for the M1 Series Windrower and Swath Compressor ...

Page 64: ...ide diameter OPT optional PO pilot operated PT pull type mower conditioner RC roller chain REF reference part number called up elsewhere in catalog REG regular RH right hand determined from Operator s position facing forward RHSN round head square neck or square neck carriage bolt RHSSN round head short square neck RTD rotating tine drum SAE Society of Automotive Engineers part produced to comply ...

Page 65: ... number on which the dash appears determines whether the part is used up to or after the serial number given Example 162249 Used on machines up to and including serial number 166249 166250 Used on machines including and after serial number 166250 ILLUSTRATED PARTS LISTS ...

Page 66: ...215953 58 Revision A 5 3 Swath Compressor Shield Assembly ϭϬϯϵϰϲϰ 1 2 3 4 5 6 7 7 8 9 10 11 A B C C D D E E F G H E J J C F E E F D E C C ...

Page 67: ...740 ANGLE REAR TOP 1 9 247693 ASSEMBLY HANDLE 2 10 277405 SUPPORT REAR DEFLECTOR LH 1 277414 SUPPORT REAR DEFLECTOR RH 1 11 277409 STRAP JOINING 2 A 191393 BOLT HEX SOC M6 X 1 X 20 12 9 AB0R B 152668 NUT HEX FLG CTR LOC M6 X 1 8 A2L C 252872 SCREW FLG BTN HD M10 X 30 10 9 AA1J D 16652 WASHER FLAT E 184692 NUT HEX NYLOC M10 X 1 5 8 A3L F 184711 WASHER FLAT REG M10 200HV A3L G 152439 BOLT RHSSN M12 ...

Page 68: ...orts ϭϬϯϵϰϱϮ 1 2 3 4 4 4 5 6 7 8 8 36 9 9 10 10 11 12 12 12 13 13 13 13 13 13 14 15 16 16 17 18 19 20 21 21 22 23 24 25 26 27 28 29 29 30 30 31 31 32 32 33 34 A A B 35 35 C D E F G H J K L M M M N N N N P P P P P P P P P Q Q P N R R R R R R R R S 13 P P P P 37 38 ...

Page 69: ...978 SEAL KIT 19 135312 COUPLER FEMALE HYD 3 8 IN FLAT FACE 1 20 135474 COUPLER HYDRAULIC 1 2 IN FEMALE FF 1 21 136149 FITTING ELBOW 90 HYD CW O RING 2 22 136194 FITTING ADAPTER 1 23 136655 FASTENER FIR TREE MT W TIE 6 24 209256 HARNESS SWATH COMPRESSOR 1 25 128973 DECAL DOWN FORCE 1 26 128974 DECAL UP LOCK 1 27 128781 SUPPORT RH WELDMENT 1 28 128762 SUPPORT FRONT PIVOT WELDMENT 1 29 128776 BAR CLA...

Page 70: ...36 9 9 10 10 11 12 12 12 13 13 13 13 13 13 14 15 16 16 17 18 19 20 21 21 22 23 24 25 26 27 28 29 29 30 30 31 31 32 32 33 34 A A B 35 35 C D E F G H J K L M M M N N N N P P P P P P P P P Q Q P N R R R R R R R R S 13 P P P P 37 38 ILLUSTRATED PARTS LISTS ...

Page 71: ...ASHER FLAT LARGE M5 200HV J 197230 NUT HEX NYLOC M5 X 0 8 8 A2L K 136731 BOLT RHSN M6 X 1 X 45 8 8 A2L L 152668 NUT HEX FLG CTR LOC M6 X 1 8 A2L M 18601 WASHER SAE FLAT 13 16 I D X 1 5 IN O D ZP N 136178 BOLT RHSN M10 X 1 5 X 20 8 8 A3L P 135799 NUT HEX FLG CTR LOC M10 X 1 5 10 A3L Q 152732 BOLT RHSN M10 X 1 5 X 40 8 8 A3L R 135691 BOLT RHSN TFL M10 X 1 5 X 35 8 8 A3L S 252291 SCREW PAN HD M6 X 1 ...

Page 72: ...215953 64 Revision A 5 5 Decals ϭϬϯϵϰϳϳ 3 2 1 4 5 4 1 5 4 2 3 x2 6 6 ...

Page 73: ...ial Number 1 166466 DECAL HIGH PRESSURE FLUID 1 2 128973 DECAL DOWN FORCE 1 3 291638 DECAL DECK LOWER LOCK 2 1 4 174683 DECAL PINCH POINT 2 5 184372 DECAL READ MANUAL 1 6 302204 DECAL CA PROPOSITION 65 1 ILLUSTRATED PARTS LISTS 2 May not be exactly as shown ...

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Page 75: ... obtain the modified torque value Self tapping screws Refer to the standard torque values when installing the self tapping screws Do NOT install the self tapping screws on structural or otherwise critical joints 6 1 1 Metric Bolt Specifications Specifications are provided for the appropriate final torque values to secure various sizes of metric bolts NOTE The torque values provided in the followin...

Page 76: ... 65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 1001370 1001370 A Figure 6 3 Bolt Grades Table 6 3 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 3 0 5 1 8 2 18 19 3 5 0 6 2 8 3 1 27 30 4 0 7 4 2 4 6 41 45 5 0 8 8 4 9 3 82 91 6 1 0 14 3 15 8 140 154 8 1 25 38 42 28 31 10 1 5...

Page 77: ...num Specifications are provided for the appropriate final torque values for various sizes of metric bolts in cast aluminum NOTE The torque values provided in the following metric bolt torque tables apply to hardware installed dry that is hardware with no grease oil or threadlocker on the threads or heads Do NOT add grease oil or threadlocker to bolts or cap screws unless you are directed to do so ...

Page 78: ...ng A is NOT on the threads Adjust O ring A if necessary 4 Apply hydraulic system oil to O ring A 1003432 D A E B C Figure 6 7 Hydraulic Fitting 5 Install fitting B into the port until backup washer D and O ring A contact part face E 6 Position the angle fittings by unscrewing no more than one turn 7 Turn lock nut C down to washer D and tighten it to the torque value indicated in the table Use two ...

Page 79: ... size of fitting found in this topic refer to the value specified in the procedure instead Torque values are shown in the table below 1004663 A B C Figure 6 8 Hydraulic Fitting 1 Inspect O ring A and seat B for dirt or defects 2 Ensure that O ring A is NOT on the threads Adjust O ring A if necessary 3 Apply hydraulic system oil to the O ring 4 Install fitting C into the port until the fitting is h...

Page 80: ...fied in the procedure instead Torque values are shown in the table below 1001376 Figure 6 9 Hydraulic Fitting 1 Ensure that the sealing surfaces and the fitting threads are free of burrs nicks scratches and any foreign material 1001377 A B C D E Figure 6 10 Hydraulic Fitting 2 Apply hydraulic system oil to O ring B 3 Align the tube or hose assembly so that the flat face of sleeve A or C comes into...

Page 81: ...contamination 2 Apply paste type pipe thread sealant to the external pipe threads 3 Thread the fitting into the port until it is hand tight 4 Torque the connector to the appropriate torque angle The turns from finger tight TFFT and flats from finger tight FFFT values are shown in Table 6 9 page 74 Ensure that the tube end of a shaped connector typically a 45 or 90 elbow is aligned to receive the i...

Page 82: ...read Tapered Pipe Thread Size Recommended TFFT Recommended FFFT 1 8 27 2 3 12 18 1 4 18 2 3 12 18 3 8 18 2 3 12 18 1 2 14 2 3 12 18 3 4 14 1 5 2 5 12 18 1 11 1 2 1 5 2 5 9 15 1 1 4 11 1 2 1 5 2 5 9 15 1 1 2 11 1 2 1 5 2 5 9 15 2 11 1 2 1 5 2 5 9 15 REFERENCE ...

Page 83: ...ter m x 3 2808 foot ft Power kilowatt kW x 1 341 horsepower hp Pressure kilopascal kPa x 0 145 pounds per square inch psi Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton meter Nm x 8 8507 pound inches or inch pounds lbf in Temperature degrees Cels...

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Page 85: ...149 61 136151 61 136178 63 136194 61 136604 63 136655 61 136731 63 152439 59 152668 59 63 152732 63 166466 65 174683 65 184372 65 184595 63 184692 59 184694 63 184701 63 184711 59 184714 63 191393 59 197230 63 203350 59 209256 61 232597 61 247693 59 252291 63 252872 59 277041 61 277042 61 277323 59 277331 61 277405 59 277409 59 277414 59 277435 61 291638 65 302204 65 306660 59 306661 59 306662 59 ...

Page 86: ...e parts 55 metric bolts torque specifications 67 O one touch return programming 43 operation 33 controls 40 initial settings 41 one touch return 43 P parts lists 55 decals 64 hydraulics and supports 60 swath compressor shield assembly 58 predelivery checklist 79 S safety 1 general safety 3 hydraulic safety 6 maintenance safety 5 safety alert symbols 1 safety sign decals 12 13 installing decals 12 ...

Page 87: ...ear supports are fastened to the outside of the frame 2 2 1 Installing Frame page 20 Ensure sensor arm does not bind when raising or lowering the swath compressor 2 2 1 Installing Frame page 20 Ensure the fuel filter sensor wire does not contact the swath compressor frame when fully raised 2 2 1 Installing Frame page 20 Check hydraulic hose routing for clearance when raising or lowering the swath ...

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