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MacDon M2170, Unloading And Assembly Instructions

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MacDon M2170 Unloading And Assembly Instructions Download Page 182

262175

174

Revision A

15. Clear all bystanders from the area.

16. Start the engine.

1030573

A

B

Figure 5.169: Electrical Connection

17. Extend center-link (A) fully. Ensure that there is some slack

in harness (B).

18. Retract center-link (A) fully. Ensure that there is not an

excessive amount of harness (B) hanging down.

19. Shut down the engine, and remove the key from the

ignition.

20. Adjust harness (B) as needed.

21. Tighten all the cables along the harness.

22. If this is the first time the header is connected to the

windrower, calibrate the header. For instructions, refer to

5.6 Calibrating Header on HarvestTouch

™

Display, page 227

.

5.4.4

Connecting R2 Series Rotary Disc Header Hydraulic and Electrical Systems

–

M2260 Windrower

The header

’

s hydraulic and electrical multicoupler will need to be connected to the windrower.

Proceed to the relevant procedure:

1036608

A

A

Figure 5.170: Header Hydraulics Configurations

–

Auger/Rotary Disc/Draper-Ready

For auger/rotary disc/draper-ready configuration (A),

refer to

Auger/Rotary Disc/Draper-Ready Configuration

–

Quick Coupler

Connections, page 175

for instructions.

ATTACHING HEADERS TO WINDROWER

Summary of Contents for M2170

Page 1: ...M2170 and M2260 Windrower Unloading and Assembly Instructions North America 262175 Revision A Original Instruction The Harvesting Specialists...

Page 2: ...tion in this publication is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied...

Page 3: ...ard mode The designations right and left are determined by which direction the Operator is facing The Operator is considered to be looking cab forward when they are facing the drive wheels and engine...

Page 4: ......

Page 5: ...tep 38 3 8 Positioning Mirror Arms 39 3 9 Installing Slow Moving Vehicle Signs 40 3 10 Replacing Speed Identification Symbol Decal For Windrowers used in the United States of America only 42 3 11 Inst...

Page 6: ...nd Activating Bluetooth Feature 91 4 3 Checking Manuals 93 4 4 Performing Final Steps 94 Chapter 5 Attaching Headers to Windrower 95 5 1 A40DX Auger Header 95 5 1 1 Attaching Forming Shield to Windrow...

Page 7: ...figuration Quick Coupler Connections 211 Rotary Disc Only Configuration Hard Plumbed Fittings 213 Rotary Disc Only Configuration Quick Coupler Connections 216 5 5 4 Detaching R1 Series Rotary Disc Hea...

Page 8: ......

Page 9: ...y Alert Symbols The safety alert symbol indicates important safety messages in this manual and on safety signs on the machine 1000915 Figure 1 1 Safety Symbol This symbol means ATTENTION BECOME ALERT...

Page 10: ...l result in death or serious injury WARNING Indicates a potentially hazardous situation that if it is not prevented could result in death or serious injury It may also be used to alert you to unsafe p...

Page 11: ...e footwear with slip resistant soles Protective glasses or goggles Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 3 Safety Equipment In addition take the following precaution...

Page 12: ...the functionality and or safety of the machine It may also shorten the machine s service life To avoid injury or death from the unexpected startup of the machine ALWAYS stop the engine and remove the...

Page 13: ...or hoses by using tapes clamps cements or welding The hydraulic system operates under extremely high pressure Makeshift repairs can fail suddenly and create hazardous conditions 1001207 Figure 1 9 Hyd...

Page 14: ...essary Ensure that the tire is correctly seated on the rim before inflating it If the tire is not correctly positioned on the rim or is overinflated the tire bead can loosen on one side causing air to...

Page 15: ...clean water for 5 minutes Call a doctor immediately If electrolyte is spilled or splashed on one s clothing or their body neutralize it immediately with a solution of baking soda and water then rinse...

Page 16: ...elines apply to plasma cutting or any other high current electrical operation performed on the machine IMPORTANT Ensure that the windrower is parked on a level surface the ignition is turned off and t...

Page 17: ...ns Proprietary ECM Connector B Location On the engine To disconnect the connectors pull the rubber boot off of the cover unlock the latch and undo the main over center latch Remove strain relief bolts...

Page 18: ...pressing the connector in 1017628 A Figure 1 22 Chassis Relay Module Chassis relay module A Three connectors P240 P241 and P242 Location Outside the left frame rail near the batteries 1017657 A Figure...

Page 19: ...rs C25 and C26 Location Under the center of the frame just behind the front cross member NOTE To disconnect circular Deutsch connectors rotate the outer collar counterclockwise IMPORTANT To connect ci...

Page 20: ...he Starting Engine section of the operator s manual Following the correct procedure will help prevent major damage to engine components and prevent personal injury To ensure that the jacket water heat...

Page 21: ...sends this voltage to the electronic unit injectors Do NOT touch the harness connector for the electronic unit injectors while the engine is operating Failure to follow this instruction could result i...

Page 22: ...ke extra precautions before operating the controls They are usually yellow 1000694 Figure 1 26 Operator s Manual Decal Keep safety signs clean and legible at all times Replace safety signs that are mi...

Page 23: ...trailer onto level ground Block the trailer wheels 3 Set the forklift s forks to the widest possible setting 1016187 A B C C Figure 2 1 Windrower on Trailer 4 Position the forklift so that it is on th...

Page 24: ...damage Check the rest of the shipment for missing parts 11 In case of shipping damage or missing parts confirm that the serial number matches the one written on the shipping manifest If it does contac...

Page 25: ...1014559 A C B Figure 3 1 Left Step Shipping Position 1 Locate the left cab forward steps Remove and discard stop bolt and nut A 2 Loosen pivot bolts B securing steps C 1014555 A B C 1014555 A B C 101...

Page 26: ...ge that contained this manual One set of ignition keys A MD 134717 One Speed Identification Symbol 30 mile h B MD 208900 NOTE This decal will only be used if the windrower will be used in the United S...

Page 27: ...1B 1 1 A B B A 2 3 J C D E F G H K Figure 3 5 Parts Supplied in Tool Box NOTE The tool box contains the parts needed to set up the walking beam and caster wheels and to install the windshield access s...

Page 28: ...ACHINED 2 2 202898 DAMPENER ANTI SHIMMY 4 3 135296 KEY 2 A 136455 BOLT HEX HD M16 X 2 X 85 8 8 AA3L 2 B 152520 NUT HEX FLG TECH LK M16 X 2 10 AA1J 2 C 136366 BOLT HEX HD TFL M24 X 3 X 60 10 9 AA1J 4 D...

Page 29: ...r the drive wheels Table 3 2 Parts Supplied in Cab Ref Part Number Description Quantity Slow moving vehicle signs B are shipped with two nuts A two washers C and two bolts D attached to each sign A 15...

Page 30: ...5 Confirm windshield access step A was shipped attached to railing 6 In most cases caster wheels B are shipped partially installed on the windrower If they were shipped detached from the windrower ret...

Page 31: ...leared the area 1 1 3 4 5 2 1 Figure 3 8 Parts Required for Caster Wheel Installation 1 Clear all bystanders from the area 2 Retrieve both caster wheels 1 Make sure each wheel spindle has three washer...

Page 32: ...Y the windrower s frame 6 Raise the windrower approximately 152 cm 60 in off of the ground Place suitable stands under the drive wheel legs and the rear frame Lower the windrower onto the stands so th...

Page 33: ...p 2 page 23 13 Place anti shimmy arm B left assembly shown onto the spindle and washer A NOTE Ensure that the arm is positioned so that there is no clearance at the top and bottom of the walking beam...

Page 34: ...wheel assembly IMPORTANT The windrower must be supported with stands while the drive wheels are being installed 1 Clear all bystanders from the area A Figure 3 14 M20 Wheel Nuts MD 205397 2 Retrieve...

Page 35: ...1022892 A C B Figure 3 17 Drive Wheel Ready for Installation 6 Position lifting device A under the wheel as shown Raise the wheel slightly 7 Position the wheel against the wheel drive hub so that air...

Page 36: ...compound to the stud threads Do NOT overtighten the wheel nuts 10 Torque the drive wheel nuts to 510 Nm 375 lbf ft Follow the tightening sequence shown in the illustration IMPORTANT Only use lug nuts...

Page 37: ...area 1022868 B A C Figure 3 20 Windrower Right Leg Supported 2 Using a forklift lift the front of the windrower Use stand A or an equivalent to support the front of the windrower so that right drive...

Page 38: ...1022808 A B Figure 3 23 Slide Hammer 7 Adjust the lifting device s lift height until pin A is loose Use slide hammer B MD 209816 to extract the pin from the front of the frame NOTE Use of a special to...

Page 39: ...e 9 Move the leg outward to expose hole A in the frame 1022811 A B Figure 3 25 Leg Pin 10 Align the holes at the pin locations Use slide hammer B to reinstall pins A If necessary adjust the jack to pr...

Page 40: ...the pins with M20 x 500 leg pin bolts A washers B and M20 nuts C 12 Tighten nuts C to 136 Nm 100 lbf ft 13 Lower the pallet jack Remove the pallet jack from the work area 14 Support the windrower with...

Page 41: ...TE If you previously installed the caster wheels 3 3 Installing Caster Wheels page 23 then arms 1 and 2 and keys 4 are already installed 1 2 3 4 G A B C D E F Figure 3 27 Walking Beam Parts Supplied i...

Page 42: ...HEX FLG TECH LK M16 X 2 10 AA1J 1 G 136473 NUT HEX THIN M16 X 2 05 AA1J 2 1022900 Figure 3 28 Windrower Supported 3 Using a forklift lift the windrower so that the caster wheels are not bearing the w...

Page 43: ...sion B can be in one of three working positions In general a narrower caster tread width is better suited for smaller headers while a wider caster tread width reduces the amount of crop trampled by th...

Page 44: ...m the center of the windrower as shown 13 Lower the windrower to the ground A J F G E D H B C Figure 3 35 Anti Shimmy Arm Left Side 14 If the windrower already has casters installed a Remove and retai...

Page 45: ...e hardware yet 17 Rotate the caster so that arm D is aligned with the walking beam 1016210 A C B D Figure 3 38 Anti Shimmy System Left Side 18 Attach the rod ends of the anti shimmy dampeners to the a...

Page 46: ...rm Remove packing materials B from the step and the railing A Figure 3 40 MD 136209 2 Retrieve three M10 screws A MD 136209 from the toolbox 1016246 A C B Figure 3 41 Windshield Access Step Installed...

Page 47: ...ield Position 1 Loosen retaining nut A and pivot nut B on support arm C Swivel the support arm cab forward by 90 IMPORTANT Do NOT allow any wiring harness to get caught in the swivel mechanism D 2 Tor...

Page 48: ...er drivers know that the windrower is not capable of moving at a high speed The signs will need to be installed on the windrower A C D 1 B Figure 3 43 SMV Signs 1 Retrieve both SMV signs 1 from inside...

Page 49: ...the right mirror arm attach sign A to bracket B using two bolts C washers D and nuts E IMPORTANT Ensure that the SMV sign does NOT cover the brake light 4 On the left end of the walking beam attach si...

Page 50: ...A Figure 3 45 SIS Decal USA Only 1 Retrieve 30 mile h decal A MD 208900 from the document package that contained this manual 1019824 A Figure 3 46 SIS Decal USA Only 2 Locate the already installed spe...

Page 51: ...windrower with an auger or rotary disc header skip this procedure 1 On one of the following tables locate the draper header that be will paired with the windrower and check if any ballast kits are re...

Page 52: ...ry 1 1 Bar or Turf 159 23 D225 7 6 m 25 ft single reel double knife short knife guards hydraulic triple delivery Base short knife guards hydraulic triple delivery B6047 1 1 Bar or Turf 159 23 D230 9 1...

Page 53: ...B6054 Required Drive Wheel Tire Type Pressure kPa psi D241 12 5 m 41 ft double reel double knife short knife guards center delivery plumbing for upper cross auger Transport B6047 1 1 Bar or Turf 241 3...

Page 54: ...rf 241 35 D130XL 9 1 m 30 ft single reel double knife timed Transport 1 Bar 200 29 D130XL 9 1 m 30 ft single reel double knife timed Transport 1 Turf 241 35 D130XL 9 1 m 30 ft single reel double knife...

Page 55: ...se 1 1 Bar or Turf 241 35 D140XL 12 2 m 40 ft double reel double knife untimed Transport B6047 1 1 Bar or Turf 241 35 D140XL 12 2 m 40 ft double reel double knife untimed Transport upper cross auger v...

Page 56: ...to use refer to Lubricants Fluids and System Capacities page Follow this procedure to add grease to a fitting a Wipe the grease fitting with a clean cloth b Inject grease into the fitting with a greas...

Page 57: ...ry checklist contains all the features of the machine that require inspection Perform the final checks and adjustments listed on the Predelivery Checklist page 255 the yellow sheet attached to this in...

Page 58: ...rm that the serial numbers match the shipping manifest or work order 4 1 2 Checking Engine Air Intake The engine air intake must be clear and all its components properly secured for the engine to work...

Page 59: ...are secure Clamps B are secure when screw tip C extends beyond the housing and Belleville washers D are almost flat 4 1 3 Checking and Adding Engine Oil The engine oil level will need to be inspected...

Page 60: ...rclockwise to unlock it Remove the cap 6 Use a funnel to add oil to the crankcase For information on the oil specifications refer to the inside back cover IMPORTANT Do NOT overfill the crankcase with...

Page 61: ...ulic oil level is too low add hydraulic oil to the reservoir Adding hydraulic oil 1019326 A B Figure 4 10 Hydraulic Oil Filler Neck and Breather Tube 4 To add hydraulic oil to the hydraulic oil reserv...

Page 62: ...p as needed 4 Turn drain valve A by hand 1 1 2 to 2 turns clockwise until it is tight 5 Dispose of the fuel in a safe manner 4 1 6 Checking And Adding Engine Coolant Coolant is cycled through the engi...

Page 63: ...OLD line B c Replace cap A 4 1 7 Checking Engine Gearbox Lubricant Level and Adding Lubricant M2170 Windrowers Ensure that the gearbox lubricant level is correct in order to maximize the service life...

Page 64: ...k cover 1033127 A Figure 4 16 Gearbox Lubricant Check Plug 5 Replace oil level check plug A and the breather cap and tighten both 4 1 8 Checking Engine Gearbox Lubricant Level and Adding Lubricant M22...

Page 65: ...e breather cap B and add lubricant until the lubricant level reaches the FULL line on the dipstick NOTE For oil requirements refer to the inside back cover 5 Replace dipstick A into the gearbox and pr...

Page 66: ...ls If the normal starting circuitry is bypassed the machine can start while the drive is engaged and potentially start moving Do NOT start the engine from any other position except the operator s seat...

Page 67: ...Controls 3 Move GSL A into PARK C 4 Turn the steering wheel until it locks IMPORTANT Do NOT attempt to force the wheel out of the locked position or damage to the steering system may occur NOTE The s...

Page 68: ...o check the hydraulic oil temperature swipe right on home page area B until the page displays hydraulic oil temperature C IMPORTANT Do NOT operate the starter for longer than 15 seconds at a time If t...

Page 69: ...to stay running This is the engine s warm up mode The throttle will be unresponsive while the engine is in warm up mode Warm up mode lasts between 30 seconds and 3 minutes depending on the ambient te...

Page 70: ...Old fuel in the fuel tank Drain the fuel tank Refill the fuel tank with fresh fuel Water dirt or air in the fuel system Drain flush fill and prime the fuel system Improper type of fuel in the fuel ta...

Page 71: ...und 1007544 A B C Figure 4 25 Drive Wheel Hub 2 Rotate the wheel drive so that the imaginary line running through plugs A and B and hub center C is parallel with the ground as shown 3 Shut down the en...

Page 72: ...5 Nm 72 lbf in 6 If removed reinstall fill drain plug A Torque the plug to 24 Nm 216 lbf in 4 1 13 Checking Tire Pressure The windrower s drive and caster tires must be inflated to the proper pressur...

Page 73: ...1 Bar or Turf 159 23 D225 7 6 m 25 ft single reel double knife short knife guards hydraulic triple delivery Base short knife guards hydraulic triple delivery B6047 1 1 Bar or Turf 159 23 D230 9 1 m 30...

Page 74: ...4 Required Drive Wheel Tire Type Pressure kPa psi D241 12 5 m 41 ft double reel double knife short knife guards center delivery plumbing for upper cross auger Transport B6047 1 1 Bar or Turf 241 35 D2...

Page 75: ...41 35 D130XL 9 1 m 30 ft single reel double knife timed Transport 1 Bar 200 29 D130XL 9 1 m 30 ft single reel double knife timed Transport 1 Turf 241 35 D130XL 9 1 m 30 ft single reel double knife tim...

Page 76: ...1 Bar or Turf 241 35 D140XL 12 2 m 40 ft double reel double knife untimed Transport B6047 1 1 Bar or Turf 241 35 D140XL 12 2 m 40 ft double reel double knife untimed Transport upper cross auger vertic...

Page 77: ...M2170 Windrower R113 R116 4 m 13 ft 4 9 m 16 ft No Conditioner Bar or Turf 138 20 R113 R116 4 m 13 ft 4 9 m 16 ft Steel or Poly Roll Bar 179 26 R113 R116 4 m 13 ft 4 9 m 16 ft Steel or Poly Roll Turf...

Page 78: ...at base in engine forward mode press the HEADER ENGAGE switch Confirm that the header drive does NOT engage and that the HarvestTouch Display displays LOCK SEAT BASE IN CAB FORWARD 3 With the engine r...

Page 79: ...ouch Display displays MOVE GSL INTO PARK The engine should NOT turn over If the engine turns over the safety system requires adjustment Refer to the windrower s technical manual for the adjustment pro...

Page 80: ...A Figure 4 30 HarvestTouch Display Header Disengaged 4 If a header is attached to the windrower confirm that the HarvestTouch Display displays the header disengaged page A NOTE The illustration shows...

Page 81: ...this feature will need to be verified DANGER To prevent bodily injury or death from the unexpected startup of the machine stop the engine and remove the key from the ignition before leaving the opera...

Page 82: ...is lit 6 Confirm the following gauges appear Engine rpm C Fuel gauge D Temperature gauge E DEF gauge F 7 Shut down the engine and remove the key from the ignition 4 2 4 Setting Language The language...

Page 83: ...Display Setup Menu 3 Select DISPLAY A A Figure 4 38 HarvestTouch Display Setup Menu 4 Select LANGUAGE A A B Figure 4 39 HarvestTouch Display Language Page 5 Select a language A 6 To save the changes s...

Page 84: ...f measurement can be set in the HarvestTouch Display SETUP menu A Figure 4 40 HarvestTouch Display 1 Select MENU A A Figure 4 41 HarvestTouch Display Menu 2 Select SETUP A A Figure 4 42 HarvestTouch D...

Page 85: ...Select UNITS A A Figure 4 44 Units Page 5 Select a unit of measurement A 4 2 6 Setting Time and Date The time and date can be set in the HarvestTouch Display SETUP menu A Figure 4 45 HarvestTouch Disp...

Page 86: ...n A A Figure 4 46 HarvestTouch Display Menu 2 Select SETUP A A Figure 4 47 HarvestTouch Display Setup Menu 3 Select DISPLAY A A Figure 4 48 HarvestTouch Display Menu 4 Select DATE TIME A PERFORMING PR...

Page 87: ...ime Page 6 To change the time select arrows A To switch between 12 hour and 24 hour formats select switch B 7 To save the changes select checkmark C To return to the previous page without saving chang...

Page 88: ...r tire size and wheel type can be set in the HarvestTouch Display SETUP menu A Figure 4 52 HarvestTouch Display 1 Select MENU A A Figure 4 53 HarvestTouch Display Menu 2 Select SETUP A A Figure 4 54 H...

Page 89: ...wer is equipped with the power wheel option 7 Disable NARROW TRANSPORT OPTION C 4 2 8 Checking Engine Speed The windrower s engine idle and maximum speeds must be verified DANGER To prevent bodily inj...

Page 90: ...ration Conditioning Mode The selective catalytic regeneration SCR system is part of the exhaust aftertreatment system The SCR conditioning process can activate any time the windrower is running so lon...

Page 91: ...ch Display 2 Select EMISSIONS A A B C Figure 4 61 HarvestTouch Display 3 To turn off SCR conditioning inhibit mode select and hold INHIBIT icon A for 3 seconds Highlighted SCR CONDITIONING INHIBIT ico...

Page 92: ...sists of the following field lights swath lights road lights hazard lights high low beams turn signals and the rotary beacon Any plastic film over these lights will need to be removed All parts of the...

Page 93: ...with LED lighting remove the plastic film from the LED lighting 2 Rotate the operator s seat to the cab forward position 3 Press FIELD LIGHT switch A 4 Ensure that front field lights B rear field lig...

Page 94: ...ar red tail brake lights C are functional 6 Press HIGH LOW switch D Ensure that lights B are functional 7 Press TURN SIGNAL switches E on the console Ensure that amber lights F are functional 8 Press...

Page 95: ...front road lights B and rear red tail brake lights C are functional 12 Press HIGH LOW switch D Ensure that lights B are functional 13 Press TURN SIGNAL switches E on the console Ensure that amber lig...

Page 96: ...al 17 Press BEACON switch A to shut off the beacons 4 2 11 Checking Horn The horn is a safety device for notifying other people of the windrower s presence The functionality of the horn will need to b...

Page 97: ...t the light turns on 5 Push the LIGHT switch to DOOR position C Confirm that the light is off 6 Open the door and check that the light turns on Leave the door open 7 Push switch A to OFF position D Co...

Page 98: ...the A C switch in the ON position for 1 second e Move A C switch C to the OFF position for 5 to 10 seconds f Repeat the A C refresh procedure 10 more times 1015084 A B C D E F Figure 4 70 Climate Con...

Page 99: ...nd hands free calling 1036513 A C B D Figure 4 72 Radio 1 To verify the functionality of the radio follow these steps a Turn the ignition key to the RUN position b Press POWER button A to turn the rad...

Page 100: ...appear on screen C c Rotate VOL SEL B to highlight the BT SET menu and press the VOL SEL knob to select it BLUETOOTH ON OFF will appear on screen C d Press the VOL SEL knob to select BLUETOOTH e Rota...

Page 101: ...anuals in the windrower s manual storage case will need to be verified 1015166 A Figure 4 74 Manual Storage Case Manuals are stored in manual storage cases A behind the operator s seat 1015175 Figure...

Page 102: ...will need to be installed 1 After the predelivery checks are complete remove the plastic covering from HarvestTouch Display and the seats 2 Remove the Keep This Door Closed sign from the right door A...

Page 103: ...h it can be useful for crops such as radishes DANGER To prevent bodily injury or death from the unexpected start up of the machine always stop the engine and remove the key from the ignition before ma...

Page 104: ...A under the windrower frame as shown A B C Figure 5 4 Forming Shield Secured to Windrower Leg 7 Attach the forming shield to spacer A on the windrower leg using retained clevis pin B and lynch pin C...

Page 105: ...sides 12 Adjust rear fluffer deflector C to the middle position Loosen handles B if required 5 1 2 Attaching A40DX Auger Header The windrower s lift linkage and center link will need to be connected t...

Page 106: ...ion A 1022271 A B C Figure 5 7 Header Support 3 Remove hairpin A from pin B Remove the pin from header supports C Repeat this step at the opposite side of the header 4 Start the engine ATTACHING HEADE...

Page 107: ...uch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in the...

Page 108: ...ver GSL to raise the center link until the hook is above the attachment pin on the header IMPORTANT Ensure that the center link is positioned high enough that it does not contact the header as the win...

Page 109: ...e center link is locked onto the header by pressing REEL UP F switch on the GSL A D E B C Figure 5 12 Hydraulic Center Link 10 Windrowers without the Center Link Alignment kit a Press HEADER TILT UP A...

Page 110: ...follows a Pull lever A toward you to release it then rotate it toward the header to lower the safety prop onto the cylinder b Repeat the previous step for the opposite lift cylinder IMPORTANT Ensure...

Page 111: ...with the lynch pin 1029799 A Figure 5 17 Safety Prop Lever 18 Disengage the safety props on both lift cylinders as follows a Turn lever A away from the header to raise the safety prop until the lever...

Page 112: ...262175 104 Revision A A Figure 5 19 HarvestTouch Display 20 Select FLOAT ADJUST A ATTACHING HEADERS TO WINDROWER...

Page 113: ...by increments of 1 0 out of 10 changes the header weight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 to fine tune the header s performance NOTE Symbols G and...

Page 114: ...To prevent contamination of the hydraulic system use a clean rag to remove dirt and moisture from all fixed and movable hydraulic couplers 1 Shut down the engine and remove the key from the ignition...

Page 115: ...nd rotate handle B away from the windrower 9 Open cover C Position multicoupler D onto the receptacle Align the pins in the coupler with the slots in handle B and rotate the handle toward the windrowe...

Page 116: ...ose A from storage location B Connect hose A to knife pressure receptacle C on the frame NOTE Hose quick disconnect C is present only on the following configurations M2170 Windrowers equipped with the...

Page 117: ...hing A40DX Auger Header Detaching the A40DX electrical and hydraulic connections from the windrower is a simple procedure thanks to the multicoupler There is an additional step to perform if you are s...

Page 118: ...ve the key from the ignition 1029808 A Figure 5 30 Safety Prop Lever 5 Engage the safety props on both lift cylinders as follows a Pull lever A toward you to release it then rotate it toward the heade...

Page 119: ...self aligning center link Release center link latch A 1029799 A Figure 5 34 Safety Prop Lever 9 Disengage the safety props on both lift cylinders as follows a Turn lever A away from the header to rais...

Page 120: ...ouch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in th...

Page 121: ...elf aligning center link a Press REEL UP switch A to disengage the center link from the header b Shut down the engine and remove the key from the ignition 1019354 B A Figure 5 38 Hydraulic Center Link...

Page 122: ...or is closed 17 Push latch B and pull platform A toward the walking beam until it stops and the latch engages A B Figure 5 40 Header Drive Hydraulics 18 Disconnect header drive hydraulics A and electr...

Page 123: ...ure 5 43 Multicoupler 21 Remove hose support A from the windrower s left leg 1019408 A Figure 5 44 Hydraulics Hoses in Storage Position 22 Place hydraulics electrical bundle A in the storage position...

Page 124: ...e always stop the engine and remove the key from the ignition before making adjustments to the machine NOTE It is NOT always necessary to remove the forming shield after detaching the header from the...

Page 125: ...ve lynch pin A and clevis pin securing forming shield B to bolt and spacer C Repeat this step at the opposite side 8 Dismount forming shield B from bolts and spacers C 9 Reattach the clevis pins and t...

Page 126: ...the ignition before making adjustments to the machine B C A Figure 5 48 Draper Header Supports IMPORTANT Ensure that the correct header supports are used D2 SP Draper Headers must use header supports...

Page 127: ...fall of a raised machine always stop the engine and remove the key before leaving the operator s seat and always engage the safety props before going under the machine for any reason DANGER Ensure tha...

Page 128: ...ng Draper Header Supports page 118 Header supports are typically left installed in the header legs when the header is detached from the windrower A B D C Figure 5 53 Header Leg Left Side Shown 5 Prepa...

Page 129: ...ouch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in th...

Page 130: ...hat it does not contact the header as the windrower approaches the header 9 Press HEADER DOWN switch C on the GSL until the windrower lift linkages are fully lowered C D A B Figure 5 56 Header Leg and...

Page 131: ...e center link is locked onto the header by pressing REEL UP F switch on the GSL A D E B C Figure 5 58 Hydraulic Center Link 13 Windrowers without the Center Link Alignment kit a Press HEADER TILT UP A...

Page 132: ...ed 15 Shut down the engine and remove the key from the ignition 1029808 A Figure 5 60 Safety Prop Lever 16 Engage the safety props on both lift cylinders as follows a Pull lever A toward you to releas...

Page 133: ...sing clevis pin E and hairpin F NOTE To ensure that the pin doesn t snag the windrow install the clevis pin on the outboard side of the draper header support Repeat this step on the other header leg 1...

Page 134: ...vision A 1014802 A Figure 5 63 GSL 19 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header A Figure 5 64 HarvestTouch Display 20 Select FLOAT ADJUST A ATTACHING HEADERS...

Page 135: ...1 0 out of 10 changes the header weight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 to fine tune the header s performance NOTE Symbols G and H mean the left a...

Page 136: ...NT To prevent contamination of the hydraulic system use a clean rag to remove dirt and moisture from all fixed and movable hydraulic couplers 1 Shut down the engine and remove the key from the ignitio...

Page 137: ...ush the link on latch C and pull handle A on hydraulic hose management system B rearward to disengage the arm from the latch 7 Move hydraulic hose management system B toward the left cab forward side...

Page 138: ...rical connector clockwise 13 Remove hose quick disconnect F from its storage location Connect the quick disconnect to the receptacle on the frame NOTE Hose quick disconnect C is present only on the fo...

Page 139: ...the hydraulic hoses 1015478 A B Figure 5 74 Left Platform 18 Push latch A to unlock platform B 1012700 A Figure 5 75 Left Platform 19 Pull platform A toward the cab until it stops and the latch is en...

Page 140: ...GSL to raise the header to maximum height 3 If one end of the header does NOT rise fully rephase the cylinders as follows a Press and hold HEADER UP A switch until both cylinders stop moving b Continu...

Page 141: ...9 Center Link 7 Windrowers with self aligning center link Release center link latch A 1029799 A Figure 5 80 Safety Prop Lever 8 Disengage the safety props on both lift cylinders as follows a Turn leve...

Page 142: ...ouch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in th...

Page 143: ...elf aligning center link a Press REEL UP switch A to disengage the center link from the header b Shut down the engine and remove the key from the ignition 1019354 B A Figure 5 84 Hydraulic Center Link...

Page 144: ...old handle B when disconnecting multicoupler C Pressure may cause the handle to kick back with force 18 Route the knife reel drive hose bundle back to storage position D on the hydraulic hose manageme...

Page 145: ...k to storage position A on hydraulic hose management system B 24 Insert electrical connector into storage cup C 1015478 A B Figure 5 89 Left Platform 25 Push latch A to unlock platform B 1012700 A Fig...

Page 146: ...dle C 1019476 A B C D Figure 5 92 Hydraulic Hose Management System 28 Pivot hose management system B forward with handle A and engage hook D into latch C on the header 29 Back the windrower away from...

Page 147: ...engine and remove the key from the ignition before making adjustments to the machine B E B C A D Figure 5 94 Draper Header Supports IMPORTANT Ensure that the correct header supports are used D1XL hea...

Page 148: ...in C with hairpin D 5 Repeat Step 2 page 140 to Step 4 page 140 to install the remaining draper header support 5 3 2 Attaching D1X and D1XL Series Draper Headers The windrower s lift linkage and cente...

Page 149: ...the R216 forming shield refer to 5 4 6 Removing Forming Shield from the Windrower page 197 A Figure 5 98 Header Supports Installed 4 Before beginning this procedure make sure draper header supports A...

Page 150: ...ouch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in th...

Page 151: ...ader IMPORTANT Ensure that the center link is positioned high enough that it does not contact the header as the windrower approaches the header 9 Press HEADER DOWN switch C on the GSL until the windro...

Page 152: ...e center link is locked onto the header by pressing REEL UP F switch on the GSL A D E B C Figure 5 104 Hydraulic Center Link 13 Windrowers without the Center Link Alignment kit a Press HEADER TILT UP...

Page 153: ...ward you to release it then rotate it toward the header to lower the safety prop onto the cylinder b Repeat the previous step for the opposite lift cylinder IMPORTANT Ensure that the safety props enga...

Page 154: ...until the lever locks into the vertical position b Repeat the previous step for the opposite cylinder NOTE If the safety prop will NOT disengage raise the header to release the prop 1014802 A Figure 5...

Page 155: ...1 0 out of 10 changes the header weight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 to fine tune the header s performance NOTE Symbols G and H mean the left...

Page 156: ...IMPORTANT To prevent contamination of the hydraulic system use a clean rag to remove dirt and moisture from all hydraulic couplers 1 Shut down the engine and remove the key from the ignition 1015479 A...

Page 157: ...Push the link on latch C and pull handle A on hydraulic hose management system B rearward to disengage the arm from the latch 7 Move hydraulic hose management system B toward the left cab forward side...

Page 158: ...rical connector clockwise 13 Remove hose quick disconnect F from its storage location Connect the quick disconnect to the receptacle on the frame NOTE Hose quick disconnect F is present only on the fo...

Page 159: ...the hydraulic hoses 1015478 A B Figure 5 120 Left Platform 18 Push latch A to unlock platform B 1012700 A Figure 5 121 Left Platform 19 Pull platform A toward the cab until it stops and the latch is...

Page 160: ...lever GSL to raise the header to maximum height 3 If one end of the header does NOT rise fully rephase the cylinders as follows a Press and hold HEADER UP A switch until both cylinders stop moving b...

Page 161: ...5 125 Center Link 8 Windrowers with self aligning center link Release center link latch A 1029799 A Figure 5 126 Safety Prop Lever 9 Disengage the safety props on both lift cylinders as follows a Tur...

Page 162: ...Touch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in t...

Page 163: ...self aligning center link a Press REEL UP switch A to disengage the center link from the header b Shut down the engine and remove the key from the ignition 1019354 B A Figure 5 130 Hydraulic Center Li...

Page 164: ...hold handle B when disconnecting multicoupler C Pressure may cause the handle to kick back with force 19 Route the knife reel drive hose bundle back to storage position D on the hydraulic hose managem...

Page 165: ...to storage position A on hydraulic hose management system B 25 Insert electrical connector into storage cup C 1015478 A B Figure 5 135 Left Platform 26 Push latch A to unlock platform B 1012700 A Fig...

Page 166: ...th handle C 1019476 A B C D Figure 5 138 Hydraulic Hose Management System 29 Pivot hose management system B forward with handle A and engage hook D into latch C on the header 30 Back the windrower awa...

Page 167: ...gnition before making adjustments to the machine 1 Shut down the engine and remove the key from the ignition 1036886 A B Figure 5 140 Forming Shield bracket R2 Series 2 If not already installed retrie...

Page 168: ...ing shield C to bolt and spacer D using clevis pin B and lynch pin A 8 Repeat Step 5 page 159 to Step 7 page 160 on the opposite side of the forming shield 1030557 A B C Figure 5 143 Lynch Pin and Was...

Page 169: ...elf aligning hydraulic center link which allows control over the vertical position of the center link from the cab DANGER To prevent bodily injury or death from the unexpected start up or fall of a ra...

Page 170: ...both of the header supports Ensure that the boot s bottom edge C is parallel with the ground NOTE Do NOT stack blocks B crosswise doing so can make the header unstable when you are attempting to conne...

Page 171: ...ouch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in th...

Page 172: ...e the center link until the hook is above the attachment pin on the header IMPORTANT Ensure that the center link is positioned high enough that it does not contact the header as the windrower approach...

Page 173: ...e center link is locked onto the header by pressing REEL UP F switch on the GSL A D E B C Figure 5 151 Hydraulic Center Link 12 Windrowers without the Center Link Alignment kit a Press HEADER TILT UP...

Page 174: ...follows a Pull lever A toward you to release it then rotate it toward the header to lower the safety prop onto the cylinder b Repeat the previous step for the opposite lift cylinder IMPORTANT Ensure...

Page 175: ...until the lever locks into the vertical position b Repeat the previous step for the opposite cylinder NOTE If the safety prop will NOT disengage raise the header to release the prop 1014802 A Figure 5...

Page 176: ...by the left float sensor NOTE Adjusting the float by increments of 1 0 out of 10 changes the header weight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 to fine...

Page 177: ...rain and electrical connectors to the windrower s receptacles DANGER To prevent bodily injury or death from the unexpected start up of the machine always stop the engine and remove the key from the ig...

Page 178: ...aulic hoses as straight as possible avoiding wear points that could damage the hoses To prevent abrasion damage the hoses should have enough slack to pass by the multicoupler bracket without contactin...

Page 179: ...ose D to hard plumb fitting E and torque the connection to 215 Nm 159 lbf ft c Connect case drain hose F to fitting G d Proceed to Step 10 page 172 1023406 A B 1 2 A C Figure 5 163 Knife Pressure Hose...

Page 180: ...Nm 159 lbf ft b Connect disc return hose C to coupler D Torque the connection to 216 Nm 159 lbf ft c Connect case drain hose E to fitting F with the relief valve pointing towards the ground NOTE If n...

Page 181: ...with the electric baffle control kit connect electric baffle control harness C to adapter harness D 1015478 A B Figure 5 167 Left Platform 13 Push latch A to unlock platform B 1012700 A Figure 5 168 L...

Page 182: ...first time the header is connected to the windrower calibrate the header For instructions refer to 5 6 Calibrating Header on HarvestTouch Display page 227 5 4 4 Connecting R2 Series Rotary Disc Heade...

Page 183: ...Draper Ready Configuration Quick Coupler Connections Windrowers with the auger rotary disc draper ready configuration are equipped with the hydraulic connections needed to pair with an auger rotary di...

Page 184: ...n will make future removal easier 5 Insert pin B into hole C in the windrower frame IMPORTANT Route the hydraulic hoses as straight as possible avoiding wear points that could damage the hoses To prev...

Page 185: ...90 elbow fitting A and 1 in male coupler fitting D to disc return hose E 1030596 A B C D E F Figure 5 177 Hydraulics and Electrical Auger Rotary Disc Draper Ready Configuration 8 Connect the hydrauli...

Page 186: ...ler C to coupler D on the windrower frame c Remove the cap not shown from inboard bulkhead fitting E Connect hose F red cable tie to inboard bulkhead fitting E NOTE The other end of hose F connects to...

Page 187: ...nnect electric baffle control harness C to adapter harness D 13 For grass seed headers GSS connect actuator harness C to adapter harness D 1015478 A B Figure 5 181 Left Platform 14 Push latch A to unl...

Page 188: ...ation allows the windrower to operate with compatible rotary disc headers The hydraulic connections must be torqued correctly when using hard plumbed fittings DANGER To prevent bodily injury or death...

Page 189: ...gh slack to pass by the multicoupler bracket without contacting it To adjust the slack in the hoses loosen the clamps below pin B adjust the hoses then retighten the hose holder 1028532 A B C D E F G...

Page 190: ...s to the grass seed module s drum on the right side of the header b Remove the plug not shown from drive manifold port CP2 Install 45 fitting B in port CP2 Connect hose D red cable tie to fitting B NO...

Page 191: ...nnect electric baffle control harness C to adapter harness D 11 For grass seed headers GSS connect actuator harness C to adapter harness D 1015478 A B Figure 5 190 Left Platform 12 Push latch A to unl...

Page 192: ...Rotary Disc Only Configuration Quick Coupler Connections The rotary disc only configuration allows the windrower to operate with compatible rotary disc headers Attaching the header s hydraulic connect...

Page 193: ...te the hydraulic hoses as straight as possible avoiding wear points that could damage the hoses To prevent abrasion damage the hoses should have enough slack to pass by the multicoupler bracket withou...

Page 194: ...y Disc Configuration 8 For grass seed headers GSS connect the additional four hoses supplied with the grass seed version of the header as follows a Remove the plug not shown from drive manifold port R...

Page 195: ...Connection at Center Link 10 Connect main header harness A to adapter harness B 11 For headers equipped with the electric baffle control kit connect electric baffle control harness C to adapter harnes...

Page 196: ...21 Tighten all the cables along the harness 22 If this is the first time the header is connected to the windrower calibrate the header For instructions refer to 5 6 Calibrating Header on HarvestTouch...

Page 197: ...ow phased 4 Shut down the engine and remove the key from the ignition 1029808 A Figure 5 204 Safety Prop Lever 5 Engage the safety props on both lift cylinders as follows a Pull lever A toward you to...

Page 198: ...Lever 8 Disengage the safety props on both lift cylinders as follows a Turn lever A away from the header to raise the safety prop until the lever locks into the vertical position b Repeat the previou...

Page 199: ...Touch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in t...

Page 200: ...self aligning center link a Press REEL UP switch A to disengage the center link from the header b Shut down the engine and remove the key from the ignition 1019354 B A Figure 5 211 Hydraulic Center Li...

Page 201: ...oor is closed 16 Push latch B and pull platform A toward the walking beam until it stops and the latch engages 1030628 A B C Figure 5 213 Header Drive Hydraulics Quick Couplers C B A 1036621 Figure 5...

Page 202: ...draulic Connections M2260 Draper Disc Ready Configuration 1034110 C A B D Figure 5 216 Grass Seed Hydraulic Connections M2260 Rotary Disc Configuration 18 M2260 Only Grass seed header GSS Disconnect a...

Page 203: ...unlock platform B 1012700 A Figure 5 218 Left Platform 20 Pull platform A toward the cab until it stops and the latch is engaged 1030627 A Figure 5 219 Header Hoses on Windrower 21 Remove hose suppor...

Page 204: ...Standard headers equipped with optional electric baffle control kit Disconnect electric baffle control harness C from adapter harness D 25 M2260 Only Grass seed header GSS Disconnect actuator harness...

Page 205: ...e always stop the engine and remove the key from the ignition before making adjustments to the machine NOTE It is NOT always necessary to remove the forming shield after detaching the header from the...

Page 206: ...ing forming shield C to bolt and spacer D Repeat this step at the opposite side of the forming shield 1030499 A B B Figure 5 226 Forming Shield under Windrower Frame 8 Dismount forming shield A from b...

Page 207: ...le with an M2170 Windrower but not an M2260 Windrower DANGER To prevent bodily injury or death from the unexpected start up or fall of a raised machine always stop the engine and remove the key before...

Page 208: ...ouch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in th...

Page 209: ...the center link until the hook is above the attachment pin on the header IMPORTANT Ensure that the center link is positioned high enough that it does not contact the header as the windrower approache...

Page 210: ...e center link is locked onto the header by pressing REEL UP F switch on the GSL A D E B C Figure 5 232 Hydraulic Center Link 11 Windrowers without the Center Link Alignment kit a Press HEADER TILT UP...

Page 211: ...follows a Pull lever A toward you to release it then rotate it toward the header to lower the safety prop onto the cylinder b Repeat the previous step for the opposite lift cylinder IMPORTANT Ensure t...

Page 212: ...until the lever locks into the vertical position b Repeat the previous step for the opposite cylinder NOTE If the safety prop will NOT disengage raise the header to release the prop 1014802 A Figure 5...

Page 213: ...by the left float sensor NOTE Adjusting the float by increments of 1 0 out of 10 changes the header weight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 to fine...

Page 214: ...ler will need to be connected to the windrower DANGER To prevent bodily injury or death from the unexpected start up of the machine always stop the engine and remove the key from the ignition before m...

Page 215: ...latch is engaged 1019603 A Figure 5 242 Hose Support Attachment 5 Attach hose support A to the frame near the windrower left cab forward leg Route the hoses under the frame NOTE Ensure that the hoses...

Page 216: ...to the receptacles on the windrower as follows a Connect the pressure hose female coupler to receptacle A b Connect the return hose male coupler to receptacle B c Connect the case drain hose coupler t...

Page 217: ...windrower differs depending on the configuration of the windrower IMPORTANT The Low Pressure Case Drain kit B6698 must be installed on the M2260 windrower before an R113 Rotary Disc Header can be con...

Page 218: ...A A Figure 5 248 Header Hydraulics Configuration Rotary Disc Ready with Hard Plumbed Connections For rotary disc only hard plumbed configuration A refer to Rotary Disc Only Configuration Hard Plumbed...

Page 219: ...IMPORTANT To prevent contamination of the hydraulic system use a clean rag to remove dirt and moisture from all fixed and movable hydraulic couplers 1 Shut down the engine and remove the key from the...

Page 220: ...ndrowers with the auger rotary disc draper ready configuration 1027580 A B C D E Figure 5 254 Hydraulics and Electrical Installed Auger Rotary Draper Ready Windrower 7 Connect the hydraulic hoses to t...

Page 221: ...only configuration allows the windrower to operate with compatible rotary disc headers DANGER To prevent bodily injury or death from the unexpected start up of the machine always stop the engine and r...

Page 222: ...4 Attach hose support A to the frame near the windrower left cab forward leg Route the hoses under the frame NOTE Ensure that the hoses remain as straight as possible and that they are not subject to...

Page 223: ...n coupler as shown NOTE The case drain hose coupler will be present only if the Low Pressure Case Drain kit B6698 has been installed IMPORTANT Ensure that the case drain hose is connected to port C NO...

Page 224: ...able and may cause you to fall IMPORTANT To prevent contamination of the hydraulic system use a clean rag to remove dirt and moisture from all fixed and movable hydraulic couplers 1 Shut down the engi...

Page 225: ...tions 1027604 A B Figure 5 266 Hydraulic Quick Couplers 6 Remove and retain the extra hydraulic quick couplers from pressure hose A and return hose B 1027609 A B Figure 5 267 Quick Couplers on Rotary...

Page 226: ...e present only if the Low Pressure Case Drain kit B6698 has been installed IMPORTANT Ensure that the case drain hose is connected to port C NOT port E d Connect the header s electrical harness to rece...

Page 227: ...GSL 2 Start the engine and press HEADER UP button A on the ground speed lever GSL to raise the header to maximum height 3 If one end of the header does NOT rise fully rephase the cylinders as follows...

Page 228: ...center link Release center link latch A 1029799 A Figure 5 275 Safety Prop Lever 8 Disengage the safety props on both lift cylinders as follows a Turn lever A away from the header to raise the safety...

Page 229: ...Touch Display does NOT show the message then select FLOAT ADJUST B select switch C and confirm the switch and float settings D are grayed out IMPORTANT Removing the float will release the tension in t...

Page 230: ...self aligning center link a Press REEL UP switch A to disengage the center link from the header b Shut down the engine and remove the key from the ignition 1019354 B A Figure 5 279 Hydraulic Center Li...

Page 231: ...rm A toward the walking beam until it stops and the latch engages 1036596 A B C D Figure 5 281 Header Drive Hydraulics M2260 Connection Locations Low Pressure Case Drain Kit B6698 Installed 1036600 A...

Page 232: ...to unlock platform B 1012700 A Figure 5 284 Left Platform 19 Pull platform A toward the cab until it stops and the latch is engaged 1019603 A Figure 5 285 Hoses on Windrower 20 Remove hose support A...

Page 233: ...hoses A and electrical harness B disconnected from the windrower into storage plate C NOTE Install caps and plugs on open lines to prevent the buildup of dirt and debris while the header is in storage...

Page 234: ...Revision A 1000812 A B C Figure 5 288 Header Support 25 Reinstall clevis pin A through support C and secure it with hairpin B Repeat this step for the opposite side of the header ATTACHING HEADERS TO...

Page 235: ...to the windrower Refer to following topics for information on calibrating header systems 5 6 1 Calibrating Knife Drive on HarvestTouch Display M2 Series Windrowers page 227 5 6 2 Calibrating Header Po...

Page 236: ...3 Engage the header NOTE Once the header is engaged header gauges A will appear on the HarvestTouch Display home page 4 Select MENU B icon A Figure 5 290 Main Menu 5 Select SETUP A A Figure 5 291 Set...

Page 237: ...Menu 7 Select CALIBRATION A A Figure 5 293 Calibration Selection Page 8 Select KNIFE DRIVE A A Figure 5 294 Engage Header Warning 9 Select PLAY icon A NOTE The PLAY icon will only appear if the header...

Page 238: ...rocess began 1033530 B A Figure 5 296 Calibration Page NOTE If error message A appears during the calibration process follow the instructions in the message to fix the error Select X icon B to exit th...

Page 239: ...laced a position sensor is replaced sensor readouts are erratic a pump has been replaced or when a new header type or attachment is connected to the windrower DANGER Ensure that all bystanders have cl...

Page 240: ...175 232 Revision A A Figure 5 299 Main Menu 5 Select SETUP A A Figure 5 300 Setup Menu 6 Select CALIBRATION A A Figure 5 301 Calibration Selection Page 7 Select POSITION A ATTACHING HEADERS TO WINDROW...

Page 241: ...s will EXIT the calibration procedure without saving your progress The engine speed will also return to the original rpm prior to starting the calibration process NOTE If a sensor goes out of its norm...

Page 242: ...voltages Adjust the sensors as needed and repeat the calibration process from the beginning A Figure 5 306 Calibration Page 11 When the second stage of the calibration is complete the calibration is...

Page 243: ...for the attached header can be changed using the windrower s HarvestTouch Display A Figure 5 307 HarvestTouch Display Header Disengaged 1 Select MENU A A Figure 5 308 HarvestTouch Display 2 Select SET...

Page 244: ...Revision A A Figure 5 310 Header Settings 4 Select the model and configuration of header A that is attached to the windrower NOTE For example D230DK means D230 Double knife header ATTACHING HEADERS TO...

Page 245: ...d adjust the following settings as required A CUT WIDTH B RAISE LOWER RATES C ATTACHMENTS Use this page to enable or disable attachments such as the double draper drive and swath compressor 6 Calibrat...

Page 246: ......

Page 247: ...header settings C Icons with no border highlight information but have no press functions D Bordered icons can be pressed for additional information or functions E Display mount knob loosen the knob t...

Page 248: ...ay Navigation Pressing HOME icon A from any page will display either the windrower home page if the header is disengaged or the header run screen if the header is engaged Pressing PREVIOUS BACK icon B...

Page 249: ...al properties Provides cylinder cavitation protection according to a fleet study run at or above 60 load capacity Protects the cooling system metals cast iron aluminum alloys and copper alloys such as...

Page 250: ...0 05 maximum 40 104 minimum 520 Microns ULSD Grade No 1 and 2 mix2 n a 1 maximum 0 5 maximum preferred 0 1 maximum 45 55 113 130 cold weather high altitude 460 Microns In extreme situations when avai...

Page 251: ...screws Refer to the standard torque values when installing the self tapping screws Do NOT install the self tapping screws on structural or otherwise critical joints 6 4 1 Metric Bolt Specifications Sp...

Page 252: ...65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 1001370 1001370 A Figure 6 5 Bolt Grades Table 6 5 Metric Class 10 9 Bolts and Class 10 Free Spin...

Page 253: ...num Specifications are provided for the appropriate final torque values for various sizes of metric bolts in cast aluminum NOTE The torque values provided in the following metric bolt torque tables ap...

Page 254: ...s far as possible Ensure that washer D is loose and is pushed toward lock nut C as far as possible 3 Ensure that O ring A is NOT on the threads Adjust O ring A if necessary 4 Apply hydraulic system oi...

Page 255: ...ecifies a different torque value for the same type and size of fitting found in this topic use the value specified in the procedure instead 1004663 A B C Figure 6 10 Hydraulic Fitting 1 Inspect O ring...

Page 256: ...09 560 375 413 6 4 5 O Ring Face Seal Hydraulic Fittings The standard torque values are provided for O ring face seal hydraulic fittings If a procedure specifies a different torque value for the same...

Page 257: ...e6 3 16 4 9 16 1 4 25 28 18 21 5 Note6 5 16 6 11 16 3 8 40 44 30 32 8 13 16 1 2 55 61 41 45 10 1 5 8 80 88 59 65 12 1 3 16 3 4 115 127 85 94 14 Note6 7 8 16 1 7 16 1 150 165 111 122 20 1 11 16 1 1 4 2...

Page 258: ...read conditioner with an appropriate cleaner 6 Inspect the final condition of the fitting Pay special attention to the possibility of cracks in the port opening 7 Mark the final position of the fittin...

Page 259: ...m x 3 2808 foot ft Power kilowatt kW x 1 341 horsepower hp Pressure kilopascal kPa x 0 145 pounds per square inch psi Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI b...

Page 260: ...ouble Windrow Attachment EEC Eco engine control Engine forward Windrower operation with Operator and engine facing in direction of travel FFFT Flats from finger tight Finger tight Finger tight is a re...

Page 261: ...to describe the force a belt exerts on a pulley or sprocket TFFT Turns from finger tight Timed knife drive Synchronized motion applied at cutterbar to two separately driven knives from a single hydrau...

Page 262: ......

Page 263: ...l leaks 4 1 3 Checking and Adding Engine Oil page 51 Check the level of hydraulic oil Ensure that there are no hydraulic fluid leaks 4 1 4 Checking and Adding Hydraulic Oil page 52 Check the fuel sepa...

Page 264: ...erior Lights page 84 Ensure that the hazard and the signal lights are functioning properly 4 2 10 Checking Exterior Lights page 84 Ensure that the beacons are functioning properly if these are install...

Page 265: ...lass GL 5 fully synthetic gear lubricant SAE J2360 preferred 2 1 liters 2 2 U S quarts Gearbox lubricant Standard wheel drive SAE 75W 140 or 80W 140 API service class GL 5 fully synthetic gear lubrica...

Page 266: ...STOMERS M Ma ac cD Do on n c co om m DEALERS P Po or rt ta al l M Ma ac cD Do on n c co om m Trademarks of products are the marks of their respective manufacturers and or distributors Printed in Canad...

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