MacDon M155E4 2016 Manual Download

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REFERENCE

Table 6.4 SAE Grade 8 Bolt and Grade 8 Free
Spinning Nut

Torque (ft·lbf)

(*in·lbf)

Torque (N·m)

Nominal

Size (A)

Min.

Max.

Min.

Max.

1/4-20

*150

*165

16.8

18.6

5/16-18

3/8-16

7/16-14

109

1/2-13

111

123

150

166

9/16-12

160

177

217

239

5/8-11

221

345

299

330

3/4-10

393

435

531

587

7/8-9

633

700

855

945

1-8

863

954

1165

1288

Figure 6.4: Bolt Grades

A - Nominal Size

B - SAE-8

C - SAE-5

D - SAE-2

6.1.2

Metric Bolt Specifications

Table 6.5 Metric Class 8.8 Bolts and Class 9 Free
Spinning Nut

Torque (ft·lbf)

(*in·lbf)

Torque (N·m)

Nominal

Size (A)

Min.

Max.

Min.

Max.

3-0.5

*13

*14

1.4

1.6

3.5-0.6

*20

*22

2.2

2.5

4-0.7

*29

*32

3.3

3.7

5-0.8

*59

*66

6.7

7.4

6-1.0

*101

*112

11.4

12.6

8-1.25

10-1.5

12-1.75

105

14-2.0

113

124

152

168

16-2.0

175

193

236

261

20-2.5

341

377

460

509

24-3.0

589

651

796

879

Figure 6.5: Bolt Grades

147764

159

Revision A

Summary of Contents for M155E4 2016

Page 1: ...The harvesting specialists M155E4 Self Propelled Windrower Unloading and Assembly Instructions North America 147764 Revision A 2016 Model Year Original Instruction ...

Page 2: ...Featuring the Dual Direction and Ultra Glide suspension on the M155E4 Published in October 2015 ...

Page 3: ... Retain this instruction for future reference Conventions The following conventions are used in this document Right and left hand are determined from the operator s position The front of the windrower is the side that faces the crop NOTE Keep your MacDon publications up to date The most current version can be downloaded from our website www macdon com or from our Dealer only site https portal macd...

Page 4: ...rations to show red plastic handle Throughout 3 10 Attaching Headers page 26 Updated lubrication points illustration to show M155E4 Windrower 3 11 2 Lubrication Points page 62 Replaced Gauges with Display Module in chapter title 3 12 Fuel and Diesel Exhaust Fluid DEF Display Module page 63 Corrected pressure sensor part number from MD 5574 to MD B5574 in footnote 4 7 2 Switching the Installed Head...

Page 5: ...onal Self Alignment 39 Attaching an A Series Header Hydraulic Center Link without Self Alignment 44 3 10 3 Attaching an R Series Header 50 Attaching an R Series Header Hydraulic Center Link with Optional Self Alignment 50 Attaching an R Series Header Hydraulic Center Link without Self Alignment 55 3 11 Lubricating the Windrower 61 3 11 1 Lubrication Procedure 61 3 11 2 Lubrication Points 62 3 12 F...

Page 6: ...11 4 8 Troubleshooting Header Problems 113 4 8 1 Testing the Header Up Down Activate Function Using the Cab Display Module CDM 113 4 8 2 Testing the Reel Up Down Activate Function Using the Cab Display Module CDM 114 4 8 3 Testing the Header Tilt Activate Function Using the Cab Display Module CDM 116 4 8 4 Testing the Reel Fore Aft Activate Function Using the Cab Display Module CDM 118 4 8 5 Activ...

Page 7: ... 152 5 11 10 Checking Air Conditioning A C and Heater 153 5 12 Checking Manuals 154 5 13 Performing Final Steps 155 6 Reference 157 6 1 Torque Specifications 157 6 1 1 SAE Bolt Torque Specifications 157 6 1 2 Metric Bolt Specifications 159 6 1 3 Metric Bolt Specifications Bolting into Cast Aluminum 162 6 1 4 Flare Type Hydraulic Fittings 162 6 1 5 O Ring Boss ORB Hydraulic Fittings Adjustable 164 ...

Page 8: ......

Page 9: ...imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may be used to alert against u...

Page 10: ...ter mask Figure 1 1 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protection devices such as ear muffs or ear plugs to help protect against objectionable or loud noises Figure 1 2 Safety Equipment Provide a first aid kit for use in case of emergencies Keep a fire extinguisher on the machine Be sure the fire extinguisher is properl...

Page 11: ...shorten the machine s life To avoid bodily injury or death from unexpected startup of machine always stop the engine and remove the key from ignition before leaving operator s seat for any reason Figure 1 5 Safety around Equipment Keep the service area clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with electrical equipment Be sure all electrical outlets and ...

Page 12: ...ce safety signs that are missing or become illegible If original parts on which a safety sign was installed are replaced be sure the repair part also bears the current safety sign Safety signs are available from MacDon Parts Figure 1 7 Operator s Manual Decal 147764 4 Revision A ...

Page 13: ...rea CAUTION Equipment used for unloading must meet or exceed the specified requirements Using inadequate equipment may result in chain breakage vehicle tipping or machine damage Table 2 1 Lifting Vehicle Requirements Minimum Lifting Capacity1 5500 lb 2500 kg Minimum Fork Length 78 in 1981 mm IMPORTANT Forklifts are normally rated for a load located 24 in 610 mm ahead of the back end of the forks T...

Page 14: ...h forklifts simultaneously until the windrower is clear of the trailer deck WARNING Ensure the forks are secure before moving the trailer away from the load Stand clear when lifting 5 Drive truck slowly forward until trailer deck is clear of windrower 6 Lower unit slowly to the ground using both forklifts simultaneously If the ground is soft place wooden blocks under the front shipping stands 7 Ba...

Page 15: ...stributor Table 2 3 Pulling Chain Requirements Type Overhead lifting quality 1 2 in Minimum Working Load 5000 lb 2270 kg 1 Position the rear of the trailer against an unloading dock that is the same height or slightly lower than the trailer deck 2 Remove shipped parts from underneath the windrower frame 3 Set forklift tines to the widest possible setting 4 Drive forklift up to the rear of the wind...

Page 16: ...ting 1 Move the trailer onto level ground and block the trailer wheels 2 Set forklift tines to the widest possible setting 3 Position forklift on left or right side of trailer and position forks A under windrower frame NOTE The windrower s center of gravity is approximately 55 in 1397 mm rearwards from the center of the drive wheel Figure 2 3 Windrowers on Trailer WARNING Ensure the forks extend b...

Page 17: ... right leg is off the ground 2 Position jack B under the right leg and slightly raise the jack to take some weight off the leg Figure 3 1 Right Leg 3 Remove two bolts A washers and nuts from frame Figure 3 2 Windrower Frame 4 Adjust jack height until pin A is loose Extract pin by tapping out with a hammer or using tool MD B5442 IMPORTANT Removing the pins will be difficult if the jack is not prope...

Page 18: ...n A must be tapped forward and extracted through the front of the frame due to the position of the DEF tank Figure 3 4 Windrower Frame 6 Move leg outwards to expose one hole A 7 Reinstall pins and secure with bolts B washers and nuts Torque nuts to 100 ft lbf 136 N m 8 Lower jack and remove it from the right hand leg Figure 3 5 Windrower Frame 147764 10 Revision A ...

Page 19: ... 2 Position drive wheel A against the wheel drive hub B so the air valve C is on the outside and the tire tread D points in cab forward direction NOTE For turf tires diamond tread be sure arrow on sidewall points in cab forward rotation 3 Lift wheel onto hub using a lifting device 4 Lower lifting device Figure 3 7 Drive Wheel 147764 11 Revision A ...

Page 20: ...nd and do NOT overtighten wheel nuts 6 Torque drive wheel nuts to 375 ft lbf 510 N m using the tightening sequence shown IMPORTANT Use only manufacturer specified nuts MD 205397 7 Repeat tightening sequence two additional times ensuring the specified torque of 375 ft lbf 510 N m is achieved each time 8 Repeat torque procedure every hour until two consecutive checks confirm there is no movement of ...

Page 21: ...s that produce large windrows 1 Raise the rear of the windrower slightly using a jack or other lifting device under the frame at location A until most of the weight is off the casters NOTE Lifting device must have a lifting capacity of at least 5000 lb 2270 kg 2 Remove six bolts B four on backside and two on underside and washers from left and right sides of walking beam Figure 3 9 Walking Beam 3 ...

Page 22: ...d install two 3 4 in x 2 1 4 in hex head bolts C at the back inboard location 7 Install two 3 4 in x 2 1 4 in hex head bolts D to the underside Tighten bolts snug 8 Torque all bolts B and C at the back location to 330 ft lbf 447 N m 9 Torque all bolts D on the underside to 330 ft lbf 447 N m 10 Lower windrower to the ground IMPORTANT Torque all bolts to 330 ft lbf 447 N m after the first 5 and 10 ...

Page 23: ...ut A from fuse box cover B and remove cover Figure 3 13 Fuse Box 2 Remove tape and keys A from inside the cover 3 Unlock cab doors and place keys on console 4 Close cab doors 5 Install fuse box cover B and secure with wing nut Figure 3 14 Fuse Cover 147764 15 Revision A ...

Page 24: ...einstallation Figure 3 15 Left Hand Steps in Shipping Position 3 Install bolt A into lower hole of platform Do NOT fully thread in bolt Figure 3 16 Left Hand Platform 4 Hang step assembly on lower bolts B back off bolts if necessary 5 Install two bolts A in upper holes of step and platform 6 Torque all bolts to 15 ft lbf 20 N m 7 Repeat for opposite step assembly Figure 3 17 Left Hand Steps Instal...

Page 25: ...red starter cables to the positive terminals of the batteries and black ground cables to the negative terminals of the batteries Reversed polarity in the batteries or alternator may result in permanent damage to the electrical system Figure 3 18 Battery Switch 4 Remove the plastic caps from the battery posts 5 Attach the red positive cable terminals to the positive posts A on the batteries and tig...

Page 26: ...rator Console Normal Start All Engines 5 Follow these steps when starting engine in temperatures above 60 F 16 C a Move throttle fully back to START position A b Sound horn three times c Turn ignition key B to RUN position NOTE A single loud tone will sound engine warning lights will illuminate and the cab display module will display HEADER DISENGAGED and IN PARK WARNING If starter engages with st...

Page 27: ...e engine is in warm up mode Warm up mode lasts between 30 seconds and 3 minutes depending on the temperature The throttle will become active after the engine has stabilized and is idling normally IMPORTANT Do NOT operate engine above 1500 rpm until engine temperature is above 100 F 40 C Table 3 1 Troubleshooting Problem Solution Controls not in NEUTRAL Move GSL to NEUTRAL Move steering wheel to lo...

Page 28: ...ctrolyte level Poor battery connection Clean and tighten loose connections Faulty starter Refer to the windrower technical manual Wiring shorted circuit breaker open Check continuity of wiring and breaker manually reset Faulty injectors Refer to the windrower technical manual 147764 20 Revision A ...

Page 29: ...ings and preset memory with the battery disconnect turned off select a radio with non volatile settings memory NOTE An approved radio package is available from Radio Engineering Industries REI of Omaha Nebraska Figure 3 22 Mounting Dimension 1 Ensure the ignition is turned to the OFF position 2 Remove radio panel by removing four screws A Figure 3 23 Radio Panel 3 Remove screw and nuts A and C to ...

Page 30: ...25 Panel 5 Position receptacle A supplied with radio into opening and secure by bending tabs B on receptacle against panel Figure 3 26 Radio Receptacle 6 Insert radio into receptacle and attach radio bezel Ensure radio locks into position and faceplate A is against the panel Figure 3 27 Radio Installed 147764 22 Revision A ...

Page 31: ... Connector Terminal Arrangement A Left Speaker Power B Left Speaker Ground C Radio Ground D Right Speaker Ground E Right Speaker Power F Radio Power Live when Ignition is ON 10 Attach stud supplied with radio to center rear of radio 11 Attach support B to stud on back of radio chassis with nut A and lock washer supplied with the support NOTE Support can be attached to chassis in multiple locations...

Page 32: ...NOTE Store protective cover in cab and reinstall to protect antenna mount if antenna needs to be removed 16 Turn the ignition key to ACC switch radio ON and check operation in accordance with instructions supplied with the radio 17 Turn the ignition key to the OFF position Figure 3 31 Antenna Mount on Cab Roof 147764 24 Revision A ...

Page 33: ...gn 1 Install the SMV sign A shipped inside the cab onto the windrower in accordance with the instructions supplied with the sign SMV signs must be visible when travelling on the road Figure 3 32 Engine Forward Location Figure 3 33 Cab Forward Location 147764 25 Revision A ...

Page 34: ...led on your windrower Attaching a D Series Header Hydraulic Center Link with Optional Self Alignment page 27 Attaching a D Series Header Hydraulic Center Link without Self Alignment page 32 Figure 3 34 M155E4 Draper Header Hydraulics Attaching Header Boots Header boots are required to attach a D Series draper header to the windrower Attach header boots supplied with header to windrower lift linkag...

Page 35: ...37 Header Boot Attaching a D Series Header Hydraulic Center Link with Optional Self Alignment NOTE Draper header boots must be installed onto the windrower lift linkage before starting this procedure Refer to Attaching Header Boots page 26 DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the ope...

Page 36: ... to starting engine 2 Start the engine and activate the HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders Figure 3 39 GSL 3 Activate the REEL UP switch A on the GSL to raise the center link until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hook...

Page 37: ...n B to lower the center link Header tilt up C to retract the center link Header tilt down D to extend the center link Figure 3 42 GSL 7 Adjust position of the center link cylinder A with the reel up reel down and header tilt switches on the GSL until the hook is above the header attachment pin IMPORTANT Hook release must be down to enable self locking mechanism If the release is open up manually p...

Page 38: ...ntil both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the system Figure 3 44 GSL 11 Engage safety props on both lift cylinders as follows a Stop engine and remove key from ignition b Pull lever A and rotate towards the header to release and lower safety prop B onto the lift cylinde...

Page 39: ...nd into uppermost position Release spring pin Figure 3 46 Header Leg 14 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 3 47 Header Float Linkage 15 Disengage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 16 Repeat for opposite safety prop Figure 3 48 Safety ...

Page 40: ... harness B to header Refer to the draper header operator s manual Figure 3 50 Header Drive Hoses and Harness 20 Connect reel hydraulics A at right cab forward side of windrower Refer to the draper header operator s manual Figure 3 51 Reel Hydraulics Attaching a D Series Header Hydraulic Center Link without Self Alignment NOTE Draper header boots must be installed onto the windrower lift linkage be...

Page 41: ...d the area IMPORTANT Remove protective cover from exhaust stack prior to starting engine 2 Start the engine and activate the HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders Figure 3 53 GSL 3 Relocate pin A in frame linkage as required to raise the center link B until the hook is above the attachment pin on the header IMPORTANT If the center link is too low...

Page 42: ...tions to position the center link hook above the header attachment pin Header tilt up A to retract the center link Header tilt down B to extend the center link 7 Stop engine and remove key from ignition Figure 3 56 GSL 8 Push down on rod end of link cylinder B until hook engages and locks onto header pin IMPORTANT Hook release must be down to enable self locking mechanism If the release is open up...

Page 43: ...p switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the system Figure 3 58 GSL 12 Engage safety props on both lift cylinders as follows a Stop engine and remove key from ignition b Pull lever A and rotate towards the header to release and lower safety prop B onto the li...

Page 44: ...nd into uppermost position Release spring pin Figure 3 60 Header Leg 15 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 3 61 Header Float Linkage 16 Disengage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 17 Repeat for opposite safety prop Figure 3 62 Safety ...

Page 45: ...der 19 Stop engine and remove key from ignition Figure 3 63 GSL 20 Connect header drive hoses A and electrical harness B to header Refer to the draper header operator s manual Figure 3 64 Header Drive Hoses and Harness 21 Connect reel hydraulics A at right cab forward side of windrower Refer to the draper header operator s manual Figure 3 65 Reel Hydraulics 147764 37 Revision A ...

Page 46: ...s have four header drive hoses on the left hand side The attachment procedure varies depending on the type of center link installed on the windrower Refer to the following instructions based on the type of center link installed on your windrower Attaching an A Series Header Hydraulic Center Link with Optional Self Alignment page 39 Attaching an A Series Header Hydraulic Center Link without Self Al...

Page 47: ...eader Figure 3 67 Header Boot CAUTION To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position A Figure 3 68 Header Float Linkage CAUTION Check to be sure all bystanders have cleared the area IMPORTANT Remove protective cover from ex...

Page 48: ...e windrower slowly forward until the windrower feet A enter the header boots B Continue driving slowly forward until the feet engage the boots and the header nudges forward Figure 3 71 Header Boot 5 Use the following GSL functions to position the center link hook above the header attachment pin Reel up A to raise the center link Reel down B to lower the center link Header tilt up C to retract the ...

Page 49: ...n hook release B is down 8 Check that center link is locked onto header by pressing the reel up switch on the GSL Figure 3 73 Hydraulic Center Link CAUTION Check to be sure all bystanders have cleared the area 9 Press the header up switch A to raise header to maximum height NOTE If one end of the header does NOT fully rise rephase the lift cylinders as follows a Press and hold the header up switch...

Page 50: ...s the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 3 75 Safety Prop 11 Install clevis pin A through boot and foot and secure with hairpin Repeat for opposite boot IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket Figure 3 76 Header Boot 147764 42 Revision A ...

Page 51: ...in A and secure with lynch pin Figure 3 77 Header Stand 15 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 3 78 Header Float Linkage 16 Disengage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 17 Repeat for opposite safety prop Figure 3 79 Safety Prop 147764 4...

Page 52: ...er Refer to the auger header operator s manual Figure 3 81 Header Drive Hoses and Harness Attaching an A Series Header Hydraulic Center Link without Self Alignment DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Remove hairpin A from clevis pin B and remove ...

Page 53: ...rea IMPORTANT Remove protective cover from exhaust stack prior to starting engine 2 Start the engine and activate the HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders Figure 3 84 GSL 3 Relocate pin A in frame linkage as required to raise the center link B until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may...

Page 54: ...t pin Header tilt up A to retract center link Header tilt down B to extend center link 6 Stop engine and remove key from ignition Figure 3 87 GSL 7 Push down on rod end of link cylinder B until hook engages and locks onto header pin IMPORTANT Hook release must be down to enable self locking mechanism If the release is open up manually push it down after hook engages header pin 8 Check that center ...

Page 55: ... switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the system Figure 3 89 GSL 11 Engage safety props on both lift cylinders as follows a Stop engine and remove key from ignition b Pull lever A and rotate towards the header to release and lower safety prop B onto the lif...

Page 56: ...er Boot 13 Remove lynch pin from clevis pin A in stand B 14 Hold stand B and remove pin A 15 Move stand B to storage position by inverting and relocating onto bracket as shown Reinsert clevis pin A and secure with lynch pin Figure 3 92 Header Stand 16 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 3 93 Header Float Lin...

Page 57: ...ty Prop CAUTION Check to be sure all bystanders have cleared the area 19 Start the engine and activate the header down switch A on the GSL to fully lower the header 20 Stop engine and remove key from ignition Figure 3 95 GSL 21 Connect header drive hoses A and electrical harness B to header Refer to the auger header operator s manual Figure 3 96 Header Drive Hoses and Harness 147764 49 Revision A ...

Page 58: ...ic Drive kit MD B5510 Hydraulic Valve kit MD B4657 Figure 3 97 M155E4 Hydraulic Drive Kit MD B5510 Refer to the following instructions based on the type of center link installed on your windrower Attaching an R Series Header Hydraulic Center Link with Optional Self Alignment page 50 Attaching an R Series Header Hydraulic Center Link without Self Alignment page 55 Attaching an R Series Header Hydra...

Page 59: ...nders have cleared the area IMPORTANT Remove protective cover from exhaust stack prior to starting engine 2 Start the engine and activate the HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup Figure 3 100 GSL 3 Activate the reel up switch A on ...

Page 60: ...center link Header tilt down D to extend the center link Figure 3 103 GSL 6 Adjust position of the center link cylinder A with the reel up and reel down switches on the GSL until the hook is positioned above the header attachment pin IMPORTANT Hook release must be down to enable self locking mechanism If the release is open up manually push it down after hook engages header pin 7 Lower center link...

Page 61: ...il both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the system Figure 3 105 GSL 10 Engage safety props on both lift cylinders as follows a Stop engine and remove key from ignition b Pull lever A and rotate towards the header to release and lower safety prop B onto the lift cylinder...

Page 62: ...ehind bracket Figure 3 107 Header Boot 12 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 3 108 Header Float Linkage 13 Disengage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 14 Repeat for opposite safety prop Figure 3 109 Safety Prop 147764 54 Revision A ...

Page 63: ...Refer to the rotary disc header operator s manual Figure 3 111 Header Drive Hoses and Harness Attaching an R Series Header Hydraulic Center Link without Self Alignment DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Remove hairpin B from clevis pin A and rem...

Page 64: ...rea IMPORTANT Remove protective cover from exhaust stack prior to starting engine 2 Start the engine and activate the HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders Figure 3 114 GSL 3 Relocate pin A in frame linkage as required to raise the center link B until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it ma...

Page 65: ...n Header tilt up A to retract the center link Header tilt down B to extend the center link 6 Stop engine and remove key from ignition Figure 3 117 GSL 7 Push down on rod end of link cylinder B until hook engages and locks onto header pin IMPORTANT Hook release must be down to enable self locking mechanism If the release is open up manually push it down after hook engages header pin 8 Check that ce...

Page 66: ...switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the system Figure 3 119 GSL 11 Engage safety props on both lift cylinders as follows a Stop engine and remove key from ignition b Pull lever A and rotate towards the header to release and lower safety prop B onto the lif...

Page 67: ...ehind bracket Figure 3 121 Header Boot 13 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 3 122 Header Float Linkage 14 Disengage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 15 Repeat for opposite safety prop Figure 3 123 Safety Prop 147764 59 Revision A ...

Page 68: ...activate the header down switch A on the GSL to fully lower the header 17 Stop engine and remove key from ignition Figure 3 124 GSL 18 Connect header drive hoses A and electrical harness B to header Refer to the rotary disc header operator s manual Figure 3 125 Header Drive Hoses and Harness 147764 60 Revision A ...

Page 69: ...tartup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit 2 Inject grease through fitting with grease gun until grease overflows fitting except where noted 3 Leave excess grease on fitting to keep out dirt 4 Replace any loose or broken ...

Page 70: ...6 Lubrication Points A Forked Caster Wheel Bearing 2 Places Outer Both Wheels B Top Link 2 Places Both Sides C Lubrication Decal MD 183411 D Caster Pivot Both Sides E Forked Formed Caster Wheel Bearing 2 Places Inner Both Wheels 50 Hrs 250 Hrs 147764 62 Revision A ...

Page 71: ...ed Fuel and DEF level Scale level appears green when levels are between full and 1 8 and appears red when levels are between 1 8 and empty When the levels are in the green range switches icons appear white When the levels are in the red range switches icons turn black and are backlit with amber light The amber lights blink when the tank level is depleted to 1 16 IMPORTANT Running out of DEF will c...

Page 72: ...ture A forced SCR system cleaning may be required for extensive clean out e g when the inhibit switch has been left on for a long period of time The system will derate if the forced SCR system cleaning is not done Switches icons A and B work as lamps and switches The switches icons turn gray when the function is not active When the function is active the switches icons turn black and are backlit w...

Page 73: ...rced switch icon begins to flash park the windrower outside in a safe environment for high exhaust temperatures Place the ground speed lever GSL in N Detent throttle to idle and press and hold the SCR System Cleaning Forced switch icon for three seconds The engine will then take over throttle control During the three second interval the fuel icon and gauge will be replaced with the following red t...

Page 74: ......

Page 75: ...ard E Menu Item Scroll Backward F Program Switch Side Display Displays software revision status Upper Line C CDM Lower Line E WCM Main Display Displays menu item and selection4 Upper Line Menu Item Lower Line Selection Select Switch Places monitor into Program Mode with program switch Press to accept menu item and advance to next item Menu Item Scroll Forward Displays value under menu item Push to...

Page 76: ...wn for fast scroll5 Program Switch Places monitor into program mode Press while pressing select switch NOTE The following menus are available when ignition key is set to RUN WINDROWER SETUP CAB DISPLAY SETUP DIAGNOSTIC MODE The CALIBRATE SENSORS menu is available only when engine is running 147764 68 Revision A ...

Page 77: ... download from the MacDon Dealer Portal https portal macdon com NOTE Screens may appear differently if running newer or older versions of software and not all features are available for every machine 4 2 1 Setting the Cab Display Language 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on...

Page 78: ... to proceed to next CAB DISPLAY SETUP action Figure 4 4 Display Language 4 2 2 Changing the Windrower Display Units 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line Figure 4 5 CDM Programming Buttons 3 Press SELECT B until CAB DISPLAY...

Page 79: ... 2 3 Adjusting the Cab Display Buzzer Volume 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line Figure 4 8 CDM Programming Buttons 3 Press SELECT B until CAB DISPLAY SETUP is displayed on the upper line NO YES is displayed on the lower ...

Page 80: ...htens the display screen helping you read the cab display module CDM in low light situations 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line Figure 4 11 CDM Programming Buttons 3 Press SELECT B until CAB DISPLAY SETUP is displayed on...

Page 81: ...usting the Cab Display Contrast 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line Figure 4 14 CDM Programming Buttons 3 Press SELECT B until CAB DISPLAY SETUP is displayed on the upper line NO YES is displayed on the lower line 4 Press...

Page 82: ...n the upper line Default setting is displayed on the lower line 6 Press left B or right C arrows to adjust display contrast 7 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next CAB DISPLAY SETUP action Figure 4 16 Display Contrast 147764 74 Revision A ...

Page 83: ...art the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line 3 Press SELECT C until CALIBRATE SENSORS is displayed on the upper line NO YES is displayed on the lower line Figure 4 17 CDM Programming Buttons 4 Press right B arrow to select Yes Press SELECT C TO CALIBRATE SELECT is displayed in upper line 5 Press lef...

Page 84: ... on the lower line Figure 4 19 Header Height Controls on Ground Speed Lever 8 Press and hold HEADER DOWN A button on GSL NOTE The word HOLD will flash during calibration HT SENSOR COMPLETE will display on the lower line once calibration is complete 9 Release HEADER DOWN A button TO CALIBRATE SELECT is displayed on the upper line HEADER HEIGHT is displayed on the lower line 10 Press right arrow to ...

Page 85: ...odule CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line 3 Press SELECT C until CALIBRATE SENSORS is displayed on the upper line NO YES is displayed on the lower line Figure 4 21 CDM Programming Buttons 4 Press right B arrow to select Yes Press SELECT C TO CALIBRATE SELECT is displayed in upper line 5 Press left A or right B arrow until HEADER TILT is displayed on the low...

Page 86: ...ols on Ground Speed Lever 8 Press and hold HEADER TILT RETRACT D button on GSL CALIBRATING TILT is displayed on the upper line RETRACT TILT HOLD is displayed on the lower line NOTE The word HOLD will flash during calibration HEADER TILT COMPLETE will display on the lower line once calibration is complete 9 Release HEADER TILT RETRACT D button TO CALIBRATE SELECT is displayed on the upper line HEAD...

Page 87: ...ule CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line 3 Press SELECT C until CALIBRATE SENSORS is displayed on the upper line NO YES is displayed on the lower line Figure 4 25 CDM Programming Buttons 4 Press right B arrow to select Yes Press SELECT C TO CALIBRATE SELECT is displayed in upper line 5 Press left A or right B arrow until HEADER FLOAT is displayed on the lowe...

Page 88: ...T button A on CDM CALIBRATING FLOAT is displayed on the upper line FLOAT HOLD is displayed on the lower line NOTE The word HOLD will flash during calibration HDR FLOAT COMPLETE will display on the lower line once calibration is complete 9 Release FLOAT button A TO CALIBRATE SELECT is displayed on the upper line HEADER FLOAT is displayed on the lower line Figure 4 28 Negative Header Float 10 Press ...

Page 89: ...layed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 4 29 CDM Programming Buttons 4 Press SELECT C until TILT CYL INSTALLED is displayed on the upper line NO YES is displayed on the lower line 5 Press right B arrow to select YES Press SELECT C 6 Press PROGRAM A to exit Programming Mode or press SELECT C to proceed to next ...

Page 90: ...S Press SELECT D 6 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 32 Rotary Disc Hydraulics 4 4 3 Setting the Header Knife Speed NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1 Turn ignition key to RUN or start the engine 2 Pr...

Page 91: ...perform this procedure The cab display module CDM automatically adjusts its programming for each header The recommended knife overload speed is 75 of knife speed 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow t...

Page 92: ...E The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header The recommended disc overload speed is 75 of disc speed For more information refer to the rotary disc header operator s manual to determine proper overload speed 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab...

Page 93: ...draulic Overload Pressure NOTE This procedure requires installation of the optional pressure sensor MD B5574 For overload pressure values refer to pressure sensor installation instructions MD 169031 To enable sensor refer to 4 7 2 Switching the Installed Header Sensors On or Off page 108 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to ente...

Page 94: ...ressure 4 4 7 Setting the Header Index Mode Header Index feature is not applicable to rotary headers NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SE...

Page 95: ...r more information refer to 3 10 Attaching Headers page 26 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed Figure 4 43 CDM Programming Buttons 4 Press SE...

Page 96: ...ey to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed Figure 4 45 CDM Programming Buttons 4 Press SELECT D until HDR CUT WIDTH is displayed on the upper line Previous cutting w...

Page 97: ...PEED is displayed on the upper line Figure 4 47 CDM Programming Buttons 4 Press SELECT B until DWA INSTALLED is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 48 DWA Controls 6 SWAP DWA CONTROLS is displayed on the upper line NO YES is displayed on the lower line NOTE This step swaps the DWA controls from the console sw...

Page 98: ... SETUP action Figure 4 50 DWA Auto Up Down 4 4 11 Setting the Auto Raise Height NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on t...

Page 99: ...ight 4 4 12 Activating the Hay Conditioner NOTE This procedure is for draper headers only The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 3 10 Attaching Headers page 26 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display modu...

Page 100: ...oes not apply to rotary disc headers The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 3 10 Attaching Headers page 26 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on CDM to enter Programming Mode WINDROWER SETUP is displayed on the upp...

Page 101: ...ay module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 4 57 CDM Programming Buttons 4 Press SELECT D until SET TIRE SIZE is displayed on the upper line Currently installed tire size is displayed on the lower line NOTE The fol...

Page 102: ... CDM Programming Buttons 4 Press SELECT C until SET ENGINE ISC RPM is displayed on the upper line NO YES is displayed on the lower line 5 Press right B arrow to select YES Press SELECT C PRESS HAZARD TO SET is displayed on the upper line ISC RPM is displayed on the lower line NOTE The previously selected ISC rpm will be flashing Figure 4 60 Engine ISC RPM 6 Press right C arrow to cycle between rpm...

Page 103: ...sition and the operator s station in cab forward mode press SELECT until the cab display module CDM displays sub acres on the bottom line Then press and hold the PROGRAM A button on the CDM until the sub acres are cleared Figure 4 62 Cab Display Module CDM 147764 95 Revision A ...

Page 104: ...ndrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is ...

Page 105: ... Rotary Disc Speed Control Lockout NOTE This procedure is for rotary disc headers only The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on...

Page 106: ...d to next WINDROWER SETUP action Figure 4 68 Disc Speed Control Lock 4 5 3 Activating the Header Float Control Lockout NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 3 10 Attaching Headers page 26 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM ...

Page 107: ...Press left arrow B to enable HEADER FLOAT control switch or press right arrow C to lock HEADER FLOAT control switch 8 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 71 Header Float Control Lock 4 5 4 Activating the Draper Speed Control Lockout NOTE This procedure is for draper headers only The header MUST be attached to the windrower t...

Page 108: ...4 Press SELECT B until SET CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 73 Control Locks 6 Press SELECT D until DRAPER SPEED is displayed on the upper line ENABLED LOCKED is displayed on the lower line 7 Press left arrow B to enable DRAPER SPEED control switch or press right arrow C to lock DRAPER SPE...

Page 109: ...ss right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 4 75 CDM Programming Buttons 4 Press SELECT B until SET CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 76 Control Locks 6 Press SELECT D until AUGER SPEED is displayed on the upper line ENABLED LOCKED is ...

Page 110: ...ct YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 4 78 CDM Programming Buttons 4 Press SELECT B until SET CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 79 Control Locks 6 Press SELECT D until REEL SPEED is displayed on the upper line ENABLED LOCKED is displayed on the lower li...

Page 111: ... B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 4 81 CDM Programming Buttons 4 Press SELECT B until SET CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 82 Control Locks 6 Press SELECT D until REEL FORE AFT is displayed on the upper line ENABLED LOCKED is displa...

Page 112: ... YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 4 84 CDM Programming Buttons 4 Press SELECT B until SET CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 85 Control Locks 6 Press SELECT D until HEADER TILT is displayed on the upper line ENABLED LOCKED is displayed on the lower lin...

Page 113: ...he upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 4 87 CDM Programming Buttons 4 Press SELECT B until VIEW CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B HEADER TILT is displayed on the upper line The contr...

Page 114: ...RAPER SPEED AUGER SPEED KNIFE SPEED DISK SPEED REEL SPEED NOTE Not all control locks apply to every header 7 Press SELECT EXIT VIEW LOCKOUTS is displayed on the upper line NO YES is displayed on the lower line 8 Press right to select YES 9 Press PROGRAM to exit Programming Mode or press SELECT to proceed to next WINDROWER SETUP action Figure 4 89 Control Locks 147764 106 Revision A ...

Page 115: ...dule CDM to enter Programming Mode Press SELECT C WINDROWER SETUP is displayed on the upper line 3 Press SELECT C until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line Figure 4 90 CDM Programming Buttons 4 Press right A arrow to select Yes Press SELECT B 5 VIEW ERROR CODES is displayed on the upper line NO YES is displayed on the lower line 6 Press right A arrow to...

Page 116: ...arrow to cycle through the last ten recorded engine error codes until EXIT ENGINE CODES is displayed 12 Press right C arrow to select YES Press SELECT D 13 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next DIAGNOSTIC MODE Figure 4 93 Engine Codes 4 7 2 Switching the Installed Header Sensors On or Off You can selectively enable or disable header sensors in the event of a...

Page 117: ...the upper line NO YES is displayed on the lower line 6 Press right A arrow to select Yes Press SELECT B KNIFE SPEED SENSOR is displayed on the lower line ENABLE DISABLE is displayed on the lower line Figure 4 95 Diagnostic Functions 7 Press left B arrow to enable a sensor Press right C arrow to disable sensor Press SELECT D to confirm selection and move on to next sensor The following sensors are ...

Page 118: ...ts programming for each header 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line Figure 4 97 CDM Programming Buttons 3 Press SELECT B until DIAGNOSTIC MODE is displayed on the upper line NO YES is displayed on the lower line 4 Press ri...

Page 119: ...t be attached to the windrower to troubleshoot certain issues If damage has occurred to the header wiring or no header is available you can force the windrower control module WCM to read a header ID The WCM reverts to reading NO HEADER each time the engine ignition is cycled IMPORTANT Forcing a Header ID that is different from the attached header can damage the windrower and header Doing so can le...

Page 120: ...A arrow to select YES Press SELECT B SELECT HEADER TYPE is displayed on the upper line DISK HEADER is displayed on the lower line Figure 4 102 Header Type 7 Press left A or right B arrow to cycle through list of header types 8 When desired header type is displayed press SELECT C EXIT FORCE HEADER is displayed on the upper line NO YES is displayed on the lower line 9 Press right arrow B to select Y...

Page 121: ...ally adjusts its programming for each header The engine MUST be running to perform this procedure 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode Press SELECT C WINDROWER SETUP is displayed on the upper line Figure 4 104 CDM Programming Buttons 3 Press SELECT B until DIAGNOSTIC MODE is displayed in upper line NO YES ...

Page 122: ... lower line 8 Press and hold left B arrow to lower header or press and hold right C arrow to raise header Verify header is functioning properly 9 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next ACTIVATE FUNCTION Figure 4 107 Header Height 4 8 2 Testing the Reel Up Down Activate Function Using the Cab Display Module CDM NOTE This procedure is for draper headers only Th...

Page 123: ... 108 CDM Programming Buttons 3 Press SELECT B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select Yes Press SELECT B Figure 4 109 Diagnostic Functions 5 Press SELECT D until ACTIVATE FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right C arrow to select YES Press SELECT D Figure 4 110 Functio...

Page 124: ...roceed to next ACTIVATE FUNCTION Figure 4 111 Reel Height 4 8 3 Testing the Header Tilt Activate Function Using the Cab Display Module CDM NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header The engine MUST be running to perform this procedure 1 Turn ignition key to RUN or start the engine 2 Pr...

Page 125: ...right C arrow to select YES Press SELECT D Figure 4 114 Functions CAUTION Check to be sure all bystanders have cleared the area 7 Press SELECT D until ACTIVATE HDR TILT is displayed on the upper line IN OUT is displayed on the lower line 8 Press and hold left B arrow to decrease header tilt Press and hold right C arrow to increase header tilt Verify header is functioning properly 9 Press PROGRAM A...

Page 126: ... running to perform this procedure 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line Figure 4 116 CDM Programming Buttons 3 Press SELECT B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select Yes Press SELEC...

Page 127: ...arrow to move reel backward Verify reel fore aft is functioning properly 9 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next ACTIVATE FUNCTION Figure 4 119 Reel Fore Aft 4 8 5 Activating the Hydraulic Purge Using the Cab Display Module CDM The hydraulic purge removes air from the hydraulic pump system after it has been repaired or changed NOTE Engine MUST be running to ...

Page 128: ...ess right A arrow to select YES Press SELECT B ACTIVATE HEADER HT is displayed on the upper line DOWN UP is displayed on the lower line Figure 4 122 Functions 7 Press SELECT B until ACTIVATE HYD PURGE is displayed on the upper line NO YES is displayed on the lower line 8 Press right A arrow to select YES Press SELECT B TO ACTIVATE PURGE is displayed on the upper line PRESS AND HOLD is displayed on...

Page 129: ... exit Programming Mode or press SELECT to proceed to next ACTIVATE FUNCTION Figure 4 124 Hydraulic Purge Cycle 4 8 6 Testing the Knife Drive Circuit Using the Cab Display Module CDM IMPORTANT Do not over speed a drive for a significant length of time Doing so can lead to vibration belt failures or other over speeding related problems NOTE The header MUST be attached to windrower to follow this pro...

Page 130: ...s displayed on the upper line Figure 4 127 Functions CAUTION Check to be sure all bystanders have cleared the area 7 Press SELECT E until KNIFE DRIVE SPD XXXX is displayed on the upper line IMPORTANT Do NOT over speed the knife drive 8 Press and hold HAZARD C button Press left B arrow to decrease knife speed Press right D arrow to increase knife speed Verify the knife drive is functioning properly...

Page 131: ...indrower to follow this procedure The engine MUST be running to perform this procedure 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line Figure 4 129 CDM Programming Buttons 3 Press SELECT B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower ...

Page 132: ...se draper speed Verify the draper drive is functioning properly 9 Release the HAZARD C button The drapers will stop Figure 4 132 Draper Drive 10 Press PROGRAM A to exit Programming Mode or press SELECT E to proceed to next ACTIVATE FUNCTION 4 8 8 Testing the Reel Drive Circuit Activate Function Using the Cab Display Module CDM IMPORTANT Do not over speed a drive for a significant length of time Do...

Page 133: ...ress SELECT B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select Yes Press SELECT B Figure 4 134 Diagnostic Functions 5 Press SELECT B until ACTIVATE FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right A arrow to select YES Press SELECT B ACTIVATE HEADER HT is displayed on the upper line Fi...

Page 134: ...e or press SELECT E to proceed to next ACTIVATE FUNCTION 4 8 9 Testing the Rotary Disc Drive Circuit Activate Function Using the Cab Display Module CDM IMPORTANT Do not over speed a drive for a significant length of time Doing so can lead to vibration belt failures or other over speeding related problems NOTE A rotary disc header MUST be attached to windrower to follow this procedure The engine MU...

Page 135: ...T is displayed on the upper line Figure 4 139 Functions CAUTION Check to be sure all bystanders have cleared the area 7 Press SELECT E until DISC DRV SPD XXXX is displayed on the upper line IMPORTANT Do NOT over speed the disc drive 8 Press and hold HAZARD C button Press left B arrow to decrease disc speed Press right D arrow to increase disc speed Verify the disc drive is functioning properly 9 R...

Page 136: ...more information refer to 4 4 10 Activating the Double Windrow Attachment DWA page 88 Engine MUST be running to perform this procedure 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode Press SELECT C WINDROWER SETUP is displayed on the upper line Figure 4 141 CDM Programming Buttons 3 Press SELECT B until DIAGNOSTIC MO...

Page 137: ...displayed on the upper line CAUTION Check to be sure all bystanders have cleared the area IMPORTANT Do NOT over speed the DWA drive 8 Press and hold HAZARD C button Press left B arrow to decrease DWA drive speed Press right D arrow to increase DWA drive speed Verify the DWA drive is functioning properly 9 Release the HAZARD C button The DWA drive will stop 10 Press PROGRAM A to exit Programming Mo...

Page 138: ......

Page 139: ...tions in this manual 1 Perform the final checks and adjustments listed on the following pages and the Predelivery Checklist yellow sheet attached to this instruction refer to Predelivery Checklist page 173 to ensure the machine is field ready 2 Ensure the Operator or the Dealer retains the completed Predelivery Checklist 5 1 Recording Serial Numbers Record the windrower and engine serial numbers o...

Page 140: ...e engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Park the windrower on level ground 2 Stop the engine and remove the key 3 Position windrower so plugs A and B are horizontally aligned with the center C of the hub 4 Remove plug A or B The lubricant should be visible through the port or running out slightly 5 Reinstall plugs and tighten Figure 5 3 Whe...

Page 141: ...e machine stability Machine stability is also affected by different attachments windrower options terrains and driving techniques Ballast capability per tire is at a maximum fill of 75 or when the fluid is level with the valve stem when the stem is positioned at the 12 o clock position Always add an equal amount of fluid on both sides Fluid can be added to any level up to maximum fill Table 5 2 Fl...

Page 142: ...0 30 ft single reel or double reel without conditioner 35 ft single reel 7 5 x 16 10 x 16 16 5 x 16 1 18 69 380 170 30 115 630 288 30 ft double reel with steel fingers and conditioner 35 ft double reel 5 or 6 bat Level ground 10 x 16 16 5 x 16 1 Hills 16 5 x 16 1 D Series 40 ft 16 5 x 16 1 30 115 630 288 41 158 830 377 R Series all options 13 ft 7 5 x 16 10 x 16 16 5 x 16 1 0 0 0 0 8 If only water...

Page 143: ... latched to and plenum box C is securely attached onto cover B Figure 5 4 Air Intake System 2 Check gap of constant torque clamps by holding an 0 018 in 0 46 mm gauge A between the middle coils B Tighten clamps until gauge is snug and remove gauge Figure 5 5 Constant Torque Clamp 3 Check four constant torque clamps A two at air intake duct B and two at turbocharger tube C NOTE Some parts removed f...

Page 144: ...PERFORMING PREDELIVERY CHECKS 4 Check the constant torque clamps A securing tube B from the cooler to the engine air intake Figure 5 7 Air Intake System 147764 136 Revision A ...

Page 145: ...tor s seat for any reason 1 Stand on left cab forward side platform to access the filler pipe 2 Clean cap A and surrounding area 3 Turn filler cap A counterclockwise to unlock cap and remove dipstick Figure 5 8 M155E4 Engine Hood 4 Ensure hydraulic oil level is between the low L and full H marks 5 Reinstall dipstick and filler cap and turn clockwise to tighten lock Figure 5 9 Hydraulic Oil Levels ...

Page 146: ...ator s seat for any reason 1 Place a container under the filter drain A 2 Turn drain valve A by hand 1 1 2 to 2 turns counterclockwise until fuel begins draining 3 Drain the filter sump of water and sediment until clear fuel is visible Clean as necessary 4 Turn the drain valve A by hand 1 1 2 to 2 turns clockwise until tight 5 Dispose of fluid in container in a safe manner Figure 5 10 Fuel Filter ...

Page 147: ...or any reason 1 Check the coolant level in the pressurized coolant tank A Tank should be half full NOTE Allow the engine to cool before checking coolant level The pressurized coolant tank has Max Cold and Min Cold coolant level indicators B and coolant levels should be between these lines 2 Ensure coolant concentration in the radiator is rated for temperatures of 30 F 34 C Figure 5 11 Pressurized ...

Page 148: ...f the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Remove plug A and ensure lubricant is visible or slightly running out 2 Use a squeeze bottle to add SAE 75W 90 gearbox oil if necessary 3 Replace plug A and tighten Figure 5 12 Gearbox 147764 140 Revision A ...

Page 149: ...ected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Ensure A C compressor belt A tension is set so a force of 8 12 lbf 35 55 N is required to deflect the belt 3 16 in 5 mm at the mid span Figure 5 13 A C Compressor Belt 147764 141 Revision A ...

Page 150: ...l centered when the GSL is pulled straight out of N DETENT not in forward or reverse IMPORTANT If the safety system does not function as described refer to the technical manual DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason CAUTION Check to be sure all bystan...

Page 151: ...nual for adjustment procedures f Remove key from ignition g Remove wooden block and close hood Figure 5 14 Pintle Arms 3 Shut down the engine and center the steering wheel Place the GSL in NEUTRAL but not in N DETENT Try starting the engine and confirm the CDM flashes CENTER STEERING on the upper line and PLACE GSL INTO N on the lower line accompanied by a short beep with each flash The engine sho...

Page 152: ...d remove the key from the ignition before leaving the operator s seat for any reason The battery disconnect switch A is located on the right hand cab forward frame rail behind the maintenance platform and can be accessed by moving the platform rearwards Ensure the battery disconnect switch A is in the POWER ON position Figure 5 15 Battery Switch 147764 144 Revision A ...

Page 153: ...the area 1 Start the engine For instructions refer to 3 7 Starting Engine page 18 NOTE The brakes should engage and the machine should not move after engine start up 2 Ensure the steering wheel is centered Move ground speed lever GSL A straight out of N DETENT neither forward nor reverse The machine should not move 3 Check that the steering wheel is free to move IMPORTANT If the machine does not f...

Page 154: ...k that fuel and diesel exhaust fluid DEF gauges are working by pressing and holding the fuel gauge icon A for two seconds the brightness symbol and backlight function becomes active The fuel gauge icon will reappear if nothing is pressed for five seconds Figure 5 19 Fuel and Diesel Exhaust Fluid DEF Gauges 2 Ensure the CDM display A is working by pushing the SELECT B button on the CDM or the SELEC...

Page 155: ... out of adjustment ON Shut down 12 0 Battery normal NOTE Display flashes voltage reading accompanied by a single loud tone every 30 minutes until condition is fixed 5 11 6 Checking Operator s Presence System CAUTION Check to be sure all bystanders have cleared the area 1 Start the engine 2 Place the ground speed lever GSL A in NEUTRAL and turn the steering wheel until it locks 3 Engage header driv...

Page 156: ...rive the windrower at a speed less than 5 mph 8 km h a Stand up from the operator s seat b Ensure the CDM flashes NO OPERATOR on the upper line and ENGINE SHUTDOWN 5 4 3 2 1 0 on the lower line accompanied by a steady tone When the CDM display reaches 0 the engine will shut down c If the engine does not shut down the Operator Presence System requires adjustment Refer to the technical manual 7 Star...

Page 157: ...xterior Lights 1 Rotate the operator s seat to cab forward mode 2 Turn field light switch A to the ON position and ensure the front field lights B and rear swath lights C are functioning Figure 5 23 Exterior Lights Cab Forward 147764 149 Revision A ...

Page 158: ...ure the front road lights B and rear red tail brake lights C if equipped are functioning 5 Activate the high low switch D and check lights 6 Activate the amber turn signal hazard warning lights E using switches on the cab display module CDM and check lights 7 Turn off lights Figure 5 24 Exterior Lights Cab Forward 147764 150 Revision A ...

Page 159: ...d lights will turn on when this feature is activated and can only be turned off by engaging the header drive This feature will activate when Windrower is in cab or engine forward mode Engine is running Header is disengaged Transmission is in either mid or high range Moving the ground speed lever GSL out of neutral brake off will switch the white lights from field work lights to road lights if the ...

Page 160: ...r horn Figure 5 26 M155E4 Horn Button 5 11 9 Checking Interior Lights 1 Switch road and field lights ON and OFF using switch A NOTE Ambient light in roof liner B and interior light C work only when road or field lights A are switched ON Figure 5 27 Interior Lights 147764 152 Revision A ...

Page 161: ... into the cab When set to RECIRCULATED booster fan stops and air inside cab is recirculated Temperature control D Controls cab temperature Turn knob clockwise to increase temperature and turn knob counterclockwise to decrease temperature IMPORTANT To distribute oil throughout the A C system perform the following steps after starting a machine that has been stored for more than one week 1 Start eng...

Page 162: ...red in the manual storage case A behind the operator s seat Figure 5 29 Manual Storage Case 1 Ensure the following manuals are included with the windrower Operator s Manual Parts Catalog Quick Card Engine Manual Figure 5 30 Manuals and Quick Card 147764 154 Revision A ...

Page 163: ...plete 2 Locate the bag inside the cab containing the Trimble Display Mount kit and label GPS completion kit Install kit in accordance with the included kit instructions or place kit in toolbox for safekeeping 3 Remove decal MD 166705 from windshield only after machine is delivered to the end user Figure 5 31 Windshield Decal MD 166705 147764 155 Revision A ...

Page 164: ......

Page 165: ...g head markings 6 1 1 SAE Bolt Torque Specifications Torque values shown in the following tables are valid for non greased or non oiled threads and heads therefore do NOT grease or oil bolts or cap screws unless otherwise specified in this manual Table 6 1 SAE Grade 5 Bolt and Grade 5 Free Spinning Nut Torque ft lbf in lbf Torque N m Nominal Size A Min Max Min Max 1 4 20 106 117 11 9 13 2 5 16 18 ...

Page 166: ...38 413 456 1 8 459 507 619 684 Figure 6 2 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 Table 6 3 SAE Grade 8 Bolt and Grade G Distorted Thread Nut Torque ft lbf in lbf Torque N m Nominal Size A Min Max Min Max 1 4 20 150 165 16 8 18 6 5 16 18 18 19 24 26 3 8 16 31 34 42 46 7 16 14 50 55 67 74 1 2 13 76 84 102 113 9 16 12 109 121 148 163 5 8 11 151 167 204 225 3 4 10 268 296 362 400 7 8 9 432...

Page 167: ...3 954 1165 1288 Figure 6 4 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 6 1 2 Metric Bolt Specifications Table 6 5 Metric Class 8 8 Bolts and Class 9 Free Spinning Nut Torque ft lbf in lbf Torque N m Nominal Size A Min Max Min Max 3 0 5 13 14 1 4 1 6 3 5 0 6 20 22 2 2 2 5 4 0 7 29 32 3 3 3 7 5 0 8 59 66 6 7 7 4 6 1 0 101 112 11 4 12 6 8 1 25 20 23 28 30 10 1 5 40 45 55 60 12 1 75 70 78 95 10...

Page 168: ...16 2 0 119 132 161 178 20 2 5 233 257 314 347 24 3 0 402 444 543 600 Figure 6 6 Bolt Grades Table 6 7 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Torque ft lbf in lbf Torque N m Nominal Size A Min Max Min Max 3 0 5 18 19 1 8 2 3 5 0 6 27 30 2 8 3 1 4 0 7 41 45 4 2 4 6 5 0 8 82 91 8 4 9 3 6 1 0 140 154 14 3 15 8 8 1 25 28 31 38 42 10 1 5 56 62 75 83 12 1 75 97 108 132 145 14 2 0 156 172 ...

Page 169: ...Size A Min Max Min Max 3 0 5 12 13 1 3 1 5 3 5 0 6 19 21 2 1 2 3 4 0 7 28 31 3 1 3 4 5 0 8 56 62 6 3 7 6 1 0 95 105 10 7 11 8 8 1 25 19 21 26 29 10 1 5 38 42 51 57 12 1 75 66 73 90 99 14 2 0 106 117 143 158 16 2 0 165 182 222 246 20 2 5 322 356 434 480 24 3 0 556 614 750 829 Figure 6 8 Bolt Grades 147764 161 Revision A ...

Page 170: ...or defects that might cause leakage 2 Align tube C with fitting D and thread nut E onto fitting without lubrication until contact has been made between the flared surfaces 3 Torque the fitting nut E to the specified number of flats from finger tight FFFT or to a given torque value in Table 6 10 Flare Type Hydraulic Tube Fittings page 163 4 Use two wrenches to prevent fitting D from rotating Place ...

Page 171: ... 20 14 15 19 21 2 2 6 9 16 18 22 24 30 33 2 1 1 2 8 3 4 16 42 46 57 63 2 1 1 2 10 7 8 14 60 66 81 89 1 1 2 1 1 2 12 1 1 16 12 83 91 113 124 1 1 2 1 1 4 14 1 3 16 12 100 110 136 149 1 1 2 1 1 4 16 1 5 16 12 118 130 160 176 1 1 2 1 20 1 5 8 12 168 184 228 250 1 1 24 1 7 8 12 195 215 264 291 1 1 32 2 1 2 12 265 291 359 395 1 1 40 3 12 1 1 9 Torque values shown are based on lubricated connections as i...

Page 172: ... the threads and adjust if necessary 4 Apply hydraulic system oil to the O ring A Figure 6 11 Hydraulic Fitting 5 Install fitting B into port until back up washer D and O ring A contact the part face E 6 Position angle fittings by unscrewing no more than one turn 7 Turn lock nut C down to washer D and tighten to torque shown Use two wrenches one on fitting B and the other on lock nut C 8 Check the...

Page 173: ...4 7 16 20 14 15 19 21 5 1 2 20 15 24 21 33 6 9 16 18 19 21 26 29 8 3 4 16 34 37 46 50 10 7 8 14 55 60 75 82 12 1 1 16 12 88 97 120 132 14 1 3 8 12 113 124 153 168 16 1 5 16 12 130 142 176 193 20 1 5 8 12 163 179 221 243 24 1 7 8 12 199 220 270 298 32 2 1 2 12 245 269 332 365 10 Torque values shown are based on lubricated connections as in reassembly 147764 165 Revision A ...

Page 174: ... Check the final condition of the fitting Figure 6 13 Hydraulic Fitting Table 6 12 O Ring Boss ORB Hydraulic Fittings Non Adjustable Torque Value11 SAE Dash Size Thread Size in ft lbf in lbf N m 2 5 16 24 53 62 6 7 3 3 8 24 106 115 12 13 4 7 16 20 14 15 19 21 5 1 2 20 15 24 21 33 6 9 16 18 19 21 26 29 8 3 4 16 34 37 46 50 10 7 8 14 55 60 75 82 12 1 1 16 12 88 97 120 132 14 1 3 8 12 113 124 153 168...

Page 175: ...C comes in full contact with O ring B 4 Thread tube or hose nut D until hand tight The nut should turn freely until it is bottomed out 5 Torque fittings according to the values in Table 6 13 O Ring Face Seal ORFS Hydraulic Fittings page 168 NOTE If applicable hold the hex on the fitting body E to prevent rotation of fitting body and hose when tightening the fitting nut D 6 Use three wrenches when ...

Page 176: ... 3 8 29 32 40 44 8 13 16 1 2 41 45 55 61 10 1 5 8 59 65 80 88 12 1 3 16 3 4 85 94 115 127 14 Note13 7 8 16 1 7 16 1 111 122 150 165 20 1 11 16 1 1 4 151 167 205 226 24 1 2 1 1 2 232 256 315 347 32 2 1 2 2 376 414 510 561 12 Torque values and angles shown are based on lubricated connection as in reassembly 13 O ring face seal type end not defined for this tube size 147764 168 Revision A ...

Page 177: ... 00689 megapascals MPa Pressure pounds per square inch psi 14 5038 bar Non SI bar pound feet or foot pounds ft lbf x 1 3558 Newton meters N m Torque pound inches or inch pounds in lbf x 0 1129 Newton meters N m Temperature degrees Fahrenheit F F 32 x 0 56 Celsius C feet per minute ft min x 0 3048 meters per minute m min feet per second ft s x 0 3048 meters per second m s Velocity miles per hour mp...

Page 178: ...id through the system DM Dosing module D Series header MacDon D50 D60 and D65 rigid draper headers DK Double knife DKD Double knife drive DDD Double draper drive DOC Diesel oxidation catalyst DRT Decomposition Reactor Tube DWA Double Windrow Attachment ECM Engine control module ECU Electronic control unit Engine forward Windrower operation with the Operator and engine facing in the direction of tr...

Page 179: ...tyle of fitting commonly used for connecting hoses and tubes This style of fitting is also commonly called ORS which stands for O ring seal rpm Revolutions per minute R Series header MacDon rotary disc header RoHS Reduction of Hazardous Substances A directive by the European Union to restrict the use of certain hazardous substances such as hexavalent chromium used in some yellow zinc platings SAE ...

Page 180: ...que tension The relationship between the assembly torque applied to a piece of hardware and the axial load it induces in the bolt or screw ULSD Ultra low sulphur diesel UCA Upper cross auger Washer A thin cylinder with a hole or slot located in the center that is to be used as a spacer load distribution element or a locking mechanism Windrower Power unit of a self propelled header WCM Windrower co...

Page 181: ...ong lines 5 5 Checking Hydraulic Oil page 137 Check fuel separator for water and foreign material drain and clean as necessary and add fuel 5 6 Checking Fuel Separator page 138 Check gear box lubricant level 5 8 Checking Gearbox Lubricant Level page 140 Check tension of A C compressor belt 5 9 Checking Air Conditioning A C Compressor Belt page 141 Check that machine is completely lubricated 3 11 L...

Page 182: ... are functioning properly 5 11 7 Checking Exterior Lights page 149 Check that hazard and signal lights are functioning properly 5 11 7 Checking Exterior Lights page 149 Check that beacons are functioning properly if installed 5 11 7 Checking Exterior Lights page 149 Complete the header s Predelivery Checklist if applicable Check that manuals are in the windrower manual case 5 12 Checking Manuals p...

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Page 184: ...204 885 5590 f 204 832 7749 MacDon Inc 10708 N Pomona Avenue Kansas City Missouri United States 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 143 Main Street Greensborough Victoria Australia 3088 t 03 9432 9982 f 03 9432 9972 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t...

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