MacDon M1170 Operator'S Manual Download Page 345 | Manualshive

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214733

329

Revision A

5.12

Every 1000 Hours

Complete the following maintenance tasks every 1000 hours of operation.

•

Change fuel tank vent filter. Refer to

5.12.1 Removing and Installing the Fuel Tank Vent Filter, page 329

•

Clean DEF supply module filter. Refer to

5.12.2 DEF Supply Module Filter, page 331

.

•

Change wheel drive lubricant. Refer to

5.6.7 Changing Wheel Drive Lubricant, page 282

5.12.1

Removing and Installing the Fuel Tank Vent Filter

The fuel tank is vented by a hose and filter in the platform rail. Change the filter every 1000 hours or annually, whichever
occurs first.

Change the filter as follows:

WARNING

To avoid bodily injury or death from unexpected startup of the machine, always stop the engine and remove the key
from the ignition before leaving the operator

’

s seat for any reason.

WARNING

To avoid personal injury or death from explosion or fire, do NOT smoke or allow flame or sparks near windrower when
servicing.

1018768

A

B

Figure 5.113: Right Service Platform

1.

Stop the engine and remove the key.

2.

Remove two bolts (A) and plate (B) on the right service
platform.

1018772

A

B

Figure 5.114: Fuel Tank Vent and Filter

3.

Release hose tension clamps (A) and slide away from
filter (B).

4.

Pull hoses off filter (B) and remove filter.

MAINTENANCE AND SERVICING

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Summary of Contents for M1170

Page 1: ...M1170 Windrower Operator s Manual 214733 Revision A Original Instruction The harvesting specialists ...

Page 2: ...leration to which the whole body is subjected ranges from 0 44 to 0 81 m s2 as measured on a representative machine during typical operations and analyzed in accordance with ISO 5008 During the same operations the weighted root means square hand arm vibration was less than 2 40 m s2 when analyzed in accordance with ISO 5349 These acceleration values depend on the ground roughness operating speed a...

Page 3: ...Declaration of Conformity 1026635 214733 Revision A ...

Page 4: ...1026636 214733 Revision A ...

Page 5: ...MacDon Industries Limited Warranty Policy which explains this warranty should have been provided to you by your Dealer Damage resulting from any of the following conditions will void the warranty Accident Misuse Abuse Improper maintenance or neglect Abnormal or extraordinary use of the machine Failure to use the machine equipment component or part in accordance with the manufacturer s instructions...

Page 6: ...ndrower serial number plate A is located on the left side of the main frame near the walking beam Windrower Model Number _________________________ Windrower Serial Number _________________________ Year of Manufacture ______________________________ 1017705 A Engine Serial Number Location The engine serial number plate A is located on top of the engine cylinder head cover Engine Serial Number ______...

Page 7: ...tanding Safety Signs 19 Chapter 2 Product Overview 29 2 1 Definitions 29 2 2 Specifications 32 2 3 Windrower Dimensions 36 2 4 Component Location 37 Chapter 3 Operator s Station 39 3 1 Operator Console 39 3 2 Operator Presence System 41 3 2 1 Header Drive 41 3 2 2 Engine and Transmission 41 3 3 Operator s Seat Adjustments 42 3 3 1 Armrest 42 3 3 2 Armrest Angle 42 3 3 3 Suspension and Height 43 3 ...

Page 8: ...logy 63 Activating Bluetooth Feature 65 Pairing a Bluetooth Device 65 3 13 Horn 66 3 14 Engine Controls 67 3 14 1 Using Eco Engine Control EEC 68 3 15 Windrower Controls 69 3 16 Header Controls 70 3 16 1 Header Engage Switch 70 3 16 2 Header Drive Reverse Button 70 3 16 3 Ground Speed Lever GSL Switches 71 Header Position Six Way Switch 72 Reel Position Four Way Switch 73 Reel and Disc Speed Switc...

Page 9: ... 2 2 Harvest Performance Tracker Symbols 107 4 3 Operating the Windrower 109 4 3 1 Operational Safety 109 4 3 2 Break in Period 110 4 3 3 Preseason Checks Annual Service 110 Air Conditioning Compressor Coolant Cycling 111 4 3 4 Daily Checks and Maintenance 111 Filling Fuel Tank 112 Filling the Diesel Exhaust Fluid DEF Tank 113 Checking Engine Oil Level 114 4 3 5 Engine Operation 115 Starting the E...

Page 10: ...8 4 5 Checking Header Settings 183 4 6 Operating with a Header 184 4 6 1 Engaging and Disengaging Header Safety Props 184 4 6 2 Using Header Float 185 Checking Float 186 Setting the Float 187 Removing and Restoring Float 189 4 6 3 Header Drive 190 Engaging and Disengaging the Header 190 Reversing the Header 191 4 6 4 Adjusting Header Angle 192 Checking Self Locking Center Link Hook 193 4 6 5 Setti...

Page 11: ... in Manual Mode 230 Adjusting the Reel Auger Alarm Pressure 231 4 8 2 Knife Speed 233 Setting Knife Speed 234 Adjusting Knife Alarm Pressure Auger Header 235 Adjusting Knife Speed Alarm 236 4 8 3 Auger Header Run Screens 238 Run Screen 1 238 Run Screen 2 239 4 9 Operating with an R1 Series Self Propelled Rotary Disc Header 240 4 9 1 Disc Speed 240 Setting Disc Speed 240 Adjusting Disc Pressure Ala...

Page 12: ...raulics 270 Reel and Draper Hydraulics 270 Traction Drive Hydraulics 270 5 5 5 Electrical System 271 Module Layout 271 Master Controller 275 Extension Modules 275 Relay Modules 275 Preventing Electrical System Damage 276 5 6 Break In Inspection Procedures 277 5 6 1 Tightening Drive Wheel Nuts 277 5 6 2 Tightening Caster Wheel Nuts 278 5 6 3 Tightening Caster Wheel Anti Shimmy Dampeners 279 5 6 4 T...

Page 13: ...ng Engine Oil 310 Replacing Engine Oil Filter 311 Adding Engine Oil 312 5 10 2 Maintaining Engine Air Filters 313 Removing Engine Primary Air Filter 313 Installing Engine Primary Air Filter 315 Cleaning Primary Air Filter 316 Replacing Secondary Air Filter 316 5 10 3 Checking Wheel Drive Lubricant Level 317 5 10 4 Adding Wheel Drive Lubricant 318 5 10 5 Inspecting Exhaust System 319 5 10 6 Changin...

Page 14: ...g Air Conditioning A C Cover 354 Cleaning Air Conditioning A C Evaporator Core 355 Installing Air Conditioning A C Cover 356 5 14 4 Checking Engine Coolant Strength 357 5 15 Maintenance as Required 358 5 15 1 Seat Belts 358 5 15 2 Draining Fuel Tank 358 5 15 3 Draining the Diesel Exhaust Fluid DEF Tank 359 5 15 4 Belts 360 Tensioning Engine Fan Drive Belt 360 Replacing Engine Fan Drive Belt 360 Te...

Page 15: ...2 Cab 396 6 2 1 Automated Steering Systems 396 6 2 2 High Performance Lighting Standard on Deluxe Cab Package 396 6 3 Header Operation 397 6 3 1 Booster Spring Kit External 397 6 3 2 Double Booster Spring Kit External 398 6 3 3 Double Windrow Attachment DWA 398 6 3 4 Double Windrow Attachment DWA Shutoff Kit 398 6 3 5 Center Link Lifter 399 6 3 6 Swath Compressor 399 6 4 Transport 400 6 4 1 Ballas...

Page 16: ...minum 419 8 1 3 O Ring Boss ORB Hydraulic Fittings Adjustable 420 8 1 4 O Ring Boss ORB Hydraulic Fittings Non Adjustable 422 8 1 5 O Ring Face Seal ORFS Hydraulic Fittings 423 8 1 6 Tapered Pipe Thread Fittings 424 8 2 Conversion Chart 425 8 3 Windrower Fault Codes 426 8 4 Engine Fault Codes 472 Index 499 Lubricants Fluids and System Capacities 511 TABLE OF CONTENTS ...

Page 17: ...l indicates important safety messages in this manual and on safety signs on the machine This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Carefully read and follow the safety message accompanying this symbol Why is safety important to you Accidents disable and kill Accidents cost Accidents can be avoided ...

Page 18: ...tly hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may be used to alert against unsafe p...

Page 19: ...goggles Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 3 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protection devices such as earmuffs or earplugs to help protect against loud noises 1010391 Figure 1 4 Safety Equipment Provide a first aid kit for use in case of emergencies Keep a fire extinguisher on ...

Page 20: ...machine function and or safety It may also shorten machine s life To avoid bodily injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1000009 Figure 1 7 Safety around Equipment Keep service area clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with elect...

Page 21: ...cting machine Make sure all components are tight and that steel lines hoses and couplings are in good condition before applying pressure to hydraulic systems Keep hands feet clothing and hair away from all moving and or rotating parts Clear area of bystanders especially children when carrying out any maintenance repairs or adjustments Install transport lock or place safety stands under frame befor...

Page 22: ...ssure Makeshift repairs will fail suddenly and create hazardous and unsafe conditions 1001207 Figure 1 12 Hydraulic Pressure Hazard Wear proper hand and eye protection when searching for high pressure hydraulic leaks Use a piece of cardboard as a backstop instead of hands to isolate and identify a leak If injured by a concentrated high pressure stream of hydraulic fluid seek medical attention imme...

Page 23: ... tires that have defects Replace wheel rims that are cracked worn or severely rusted Never weld a wheel rim Never use force on an inflated or partially inflated tire Make sure tire is correctly seated before inflating to operating pressure If tire is not correctly positioned on rim or is overinflated tire bead can loosen on one side causing air to escape at high speed and with great force An air l...

Page 24: ...ctor immediately If electrolyte is spilled or splashed on clothing or body neutralize it immediately with a solution of baking soda and water then rinse with clear water 1000017 Figure 1 18 Safety around Batteries WARNING To avoid injury from spark or short circuit disconnect battery ground cable before servicing any part of electrical system Do NOT operate engine with alternator or battery discon...

Page 25: ...ting or any other high current electrical operation performed on the machine The following items need to be disconnected 1017621 1017621 A Figure 1 19 Negative Terminals Negative battery terminals A two connections IMPORTANT Always disconnect the battery terminals first and reconnect them last 1017622 A Figure 1 20 Master Controller Master controller A Four connectors P231 P232 P233 and P234 Locat...

Page 26: ...l To disconnect use a small 3 6 mm 1 8 1 4 in blade screwdriver to insert into the connector s locking tab Gently pry upward no more than 6 mm 1 4 in to unlock the connector tab and then pull the connector away from the module 1019753 A B C C Figure 1 23 Engine Control Module Engine Control Module ECM Two connectors for Cummins P100 A and J1 Cummins Proprietary ECM Connector B Location On engine T...

Page 27: ...ab connectors A Two round connectors C1 and C2 Location Under cab 1017627 A Figure 1 25 Roof Connectors Roof connectors A Four connectors C10 C12 C13 and C14 Location Under cab at base of left cab post 1017628 A Figure 1 26 Chassis Relay Module Chassis relay module A Three connectors P240 P241 and P242 Location Outside left frame rail near batteries SAFETY ...

Page 28: ...ame rail at rear of windrower 1017630 A Figure 1 28 A C Box Connectors Air conditioning A C box connectors A Two connectors C15 and C16 Location Rear of A C box 1017631 A Figure 1 29 Wheel Motor Connectors Wheel motor connectors A Two round connectors C25 and C26 Location Under center of frame just behind front cross member SAFETY ...

Page 29: ... to reconnect To align the connectors 1 Observe the channel cuts and mating channel protrusions on the inner part of the circular walls of the connectors 2 Face the mating connectors to each other and rotate connectors so that channels are aligned 3 Press connectors together while turning the outer connector clockwise until collar locks SAFETY ...

Page 30: ...rt engine according to procedure that is described in Starting Engine section of operator s manual Knowing correct procedure will help to prevent major damage to engine components and prevent personal injury To ensure that the jacket water heater if equipped and or lubricant oil heater if equipped is working correctly check the water temperature gauge and or oil temperature gauge during heater ope...

Page 31: ...le engine is operating Failure to follow this instruction could result in personal injury or death This engine has a comprehensive programmable engine monitoring system The ECM has the ability to monitor engine operating conditions If conditions exceed the allowable range the ECM will initiate immediate action The following actions are available for engine monitoring control Warning Derate Shut do...

Page 32: ... repair part also bears current safety sign Replacement safety signs are available from your MacDon Dealer Parts Department 1 10 1 Installing Safety Decals 1 Clean and dry installation area 2 Decide on exact location before you remove decal backing paper 3 Remove smaller portion of split backing paper 4 Place decal in position and slowly peel back remaining paper smoothing decal as it is applied 5...

Page 33: ...214733 17 Revision A 1 11 Safety Sign Locations Figure 1 31 Safety Sign Locations 1015967 A G F T S E E C P Q R J H J C E E L M N R Q D K B B B SAFETY ...

Page 34: ... service G 166463 Decal Transport H 166824 Decal Fill rate J 166832 Decal High pressure fluid K 166829 Decal Caution balance L 166834 Decal Warning starter jump M 166835 Decal Warning battery explode N 166836 Decal Warning battery burn P 166837 Decal Danger fan Q 166838 Decal Warning hot surface R 166839 Decal Warning belt S 166843 Decal Steering control T 167502 Decal Warning pinch hazard NOTE Fo...

Page 35: ...w Operator is being trained The training seat is not intended as a passenger seat or for use by children Use the seat belt whenever operating the machine or riding as a trainer Keep all other riders off the machine 1000685 Figure 1 33 MD 166425 MD 166425 Run over hazard WARNING Remove the key from the ignition Read the windrower and header manuals for inspection and maintenance instructions SAFETY...

Page 36: ...66438 MD 166438 Crushing hazard DANGER Rest header on ground or engage safety props before going under unit 1000691 Figure 1 35 MD 166439 MD 166439 Crushing hazard DANGER Rest header on ground or engage safety props before going under unit SAFETY ...

Page 37: ...of machine before starting engine and during operation Keep riders off the machine Keep all shields in place and stay clear of moving parts Disengage header drive put transmission in Neutral and wait for all movement to stop before leaving operator s position Stop the engine and remove the key from the ignition before servicing adjusting lubricating cleaning or unplugging machine Engage locks to p...

Page 38: ...l and wait for all movement to stop before leaving operator s position Stop the engine and remove the key from the ignition before servicing adjusting lubricating cleaning or unplugging machine Engage locks to prevent lowering of header or reel before servicing in the raised position Use slow moving vehicle emblem and flashing warning lights when operating on roadways unless prohibited by law Run ...

Page 39: ... of windrower if required by law Use slow moving vehicle emblem and flashing warning lights unless prohibited by law If width of attached header impedes other vehicle traffic remove header and install MacDon approved weight box Refer to operator s manual for safe procedure to tow header 1014917 Figure 1 39 MD 166824 MD 166824 Hot fluid under pressure and fluid fill rate WARNING Do not exceed 11 L ...

Page 40: ...zard WARNING Do not go near leaks High pressure oil easily punctures skin causing serious injury gangrene or death If injured seek emergency medical help Immediate surgery is required to remove oil Do not use finger or skin to check for leaks Lower load or relieve hydraulic pressure before loosening fittings 1013253 Figure 1 42 MD 166834 MD 166834 Run over hazard DANGER Do not start engine by shor...

Page 41: ...jury caused by explosive battery gases Keep sparks and flames away from the battery Refer to operator s manual for battery boosting and charging procedures 1000693 Figure 1 44 MD 166836 MD 166836 Battery acid hazard WARNING Corrosive and poisonous battery acid Acid can severely burn your body and clothing SAFETY ...

Page 42: ...6837 MD 166837 Rotating fan hazard DANGER To avoid injury stop the engine and remove the key before opening engine hood 1000688 Figure 1 46 MD 166838 MD 166838 Hot surface hazard WARNING To avoid injury keep a safe distance from hot surface SAFETY ...

Page 43: ...G To avoid serious injury or death from loss of control Do not make abrupt changes in steering direction Anticipate turns by slowing down well in advance Do not rapidly accelerate or decelerate while turning 1011015 Figure 1 49 MD 167502 MD 167502 Pinch point hazard WARNING To avoid injury be cautious when opening closing the training seat to avoid getting pinched Failure to comply could result in...

Page 44: ......

Page 45: ... and AUS 32 in Australia DEF DOSING UNIT Pump that supplies diesel exhaust fluid through system DM Dosing module DK Double knife DKD Double knife drive DOC Diesel oxidation catalyst DRT Aftertreatment decomposition tube DWA Double Windrow Attachment ECM Engine control module EEC Eco engine control Engine forward Windrower operation with Operator and engine facing in direction of travel FFFT Flats ...

Page 46: ...s R1 SP Series header MacDon R113 and R116 SP disc headers for windrowers RoHS Reduction of Hazardous Substances A directive by the European Union to restrict use of certain hazardous substances such as hexavalent chromium used in some yellow zinc platings rpm Revolutions per minute SAE Society of Automotive Engineers SCR Selective catalytic reduction catalyst Screw A headed and externally threade...

Page 47: ...f hardware and axial load it induces in bolt or screw ULSD Ultra low sulphur diesel Washer A thin cylinder with a hole or slot located in the center that is to be used as a spacer load distribution element or locking mechanism Windrower Power unit of a self propelled header WOT Wide open throttle PRODUCT OVERVIEW ...

Page 48: ...king amps 750 Alternator 200 amp Egress lighting Standard Starter Wet type Lights Base cab 12 halogen 4 road 8 work 2 also used for egress High performance lighting package 12 lights 4 halogen road 8 LED work 2 LED work lights also used for egress Traction Drive Type Hydrostatic infinitely variable motors via electric shift Speed Field 0 29 km h 18 mph Reverse 9 6 km h 6 mph Transport Engine forwa...

Page 49: ...n cab adjustable Automatic Memory for 3 float settings deck shift positions on draper Options External booster spring 1 or 2 per side Cab Suspension 4 point spring shock Dimensions Width 1767 mm 69 6 in Depth 1735 mm 68 3 in Height 1690 mm 66 5 in Seat Operator Cloth adjustable air ride suspension seat belt Training Cloth folding cab mounted seat belt Windshield wiper Front 990 mm 39 in blade wash...

Page 50: ...rm Height angle float Reel Height fore aft Engine parameters Fuel consumption load Tire Options Drive Bar 600 65R28 Turf 580 70R26 Caster Suspended 16 5 L 16 1 with independent suspension Mud 11x16 with single sided caster unsuspended Frame and Structure Dimensions Refer to 2 3 Windrower Dimensions page 36 Frame to ground crop clearance 1160 mm 45 7 in Walking beam max width 3856 mm 151 8 in with ...

Page 51: ...r Double Windrow DWA Drive Option3 3 Charge Pressure Pump for Pumps 4 5 6 and 7 4 Knife Disc Drive Closed Loop System 5 Fan Drive and Lift Functions Open Loop System 6 Traction Drive Tandem Pump Left Wheel 7 Traction Drive Tandem Pump Right Wheel PRODUCT OVERVIEW 3 DWA is used only with auger or disc header only ...

Page 52: ...sions G H K J D E F A B C 1016012 A 3304 mm 130 3 32 in B 4290 mm 168 7 8 in C 5752 mm 226 7 16 in D 4070 mm 160 1 4 in E 1160 mm 45 11 16 in F 3480 mm 137 1 32 in G 3449 mm 135 13 16 in H 3422 mm 134 3 4 in J 3856 mm 151 13 16 in Max K 4415 mm 173 13 16 in PRODUCT OVERVIEW ...

Page 53: ... E A Header Lift Leg B Header Float Springs C Operator s Station D Windshield Wiper E Turn Signal Hazard Lights F Tail lights Engine Forward G Field Road Lights4 H Handholds J Mirror K Door L Maintenance Platform M Center Link N Horn PRODUCT OVERVIEW 4 Standard cabs have halogen lights deluxe cabs have LED lights ...

Page 54: ...H P Q F A Caster Wheel B Walking Beam C Taillights Cab Forward D Engine Compartment Hood E Windshield Wiper F Field Lights4 G Turn Signal Hazard Lights H Field Road Lights J Mirror K Door L Drive Wheel M Maintenance Platform N Precleaner P Beacons Q Anti Shimmy Dampeners PRODUCT OVERVIEW ...

Page 55: ...dless of the direction of travel 3 1 Operator Console 1012699 A B C D E Figure 3 1 Operator Console A Ignition B Harvest Performance Tracker HPT Display C Header Controls D Ground Speed Lever GSL E Throttle The console contains controls to operate the windrower as well as amenities for the Operator The console position is adjustable to suit each particular Operator 1012702 A Figure 3 2 Operator Co...

Page 56: ...214733 40 Revision A 1012705 A Figure 3 3 Operator Console Fore Aft 2 Adjust only fore aft as follows a Loosen nuts A under console b Move console as required c Tighten nuts A OPERATOR S STATION ...

Page 57: ...on and back to the ON position to restart the header 3 2 2 Engine and Transmission The engine will NOT start when the HEADER ENGAGE switch is engaged The engine will shut down when the windrower is moving at 8 km h 5 mph or less and the Operator leaves the seat and the transmission is not locked in NEUTRAL The Harvest Performance Tracker HPT will display NO OPERATOR DETECTED and ENGINE SHUT DOWN 5...

Page 58: ...luxe cab option 3 3 1 Armrest 1019743 A B Figure 3 4 Operator s Seat Armrest A Standard Seat B Deluxe Seat Raise armrest for easier access to seat Lower armrest after seat belt is buckled 3 3 2 Armrest Angle Use controls to adjust angle of armrest 1012787 A Figure 3 5 Operator s Seat Armrest Angle Controls Rotate knob A clockwise to increase armrest angle Rotate knob A counterclockwise to decrease...

Page 59: ...eight Controls Press upper switch A to increase seat stiffness and height Press lower switch A to decrease seat stiffness and height 3 3 4 Fore Aft Slide Control Use controls to adjust the seat s fore aft position 1012786 A Figure 3 7 Operator s Seat Fore Aft Position Controls 1 Pull lever A up to release 2 Move seat forward or rearward 3 Release lever A OPERATOR S STATION ...

Page 60: ...90 A Figure 3 8 Operator s Seat Fore Aft Isolator Controls Push lever A down to lock Pull lever A up to unlock 3 3 6 Tilt Use controls to adjust the seat s tilt 1012788 A Figure 3 9 Operator s Seat Tilt Controls 1 Pull lever A up to release 2 Position seat back as desired 3 Release lever A OPERATOR S STATION ...

Page 61: ...clockwise to increase lumbar support Rotate knob A counterclockwise to decrease lumbar support 3 3 8 Vertical Dampener Use controls to adjust the seat s vertical suspension dampening 1012822 A Figure 3 11 Operator s Seat Vertical Dampener Controls Turn knob A counterclockwise to increase vertical dampener Turn knob A clockwise to decrease vertical dampener OPERATOR S STATION ...

Page 62: ...n Tilt Controls 1 Pull lever A up to release 2 Tilt seat cushion up or down 3 Release lever A 3 3 10 Cushion Extension Deluxe Cab Only Use controls to adjust seat cushion extension fore aft 1012785 A Figure 3 13 Deluxe Seat Cushion Extension Controls 1 Pull lever A up to release 2 Move cushion forward or rearward 3 Release lever A OPERATOR S STATION ...

Page 63: ...eat induced burns or excessive cooling when using the system Do NOT place anything on the seat that insulates against heat or cooling such as a blanket or cushion These items may cause the seat heating or cooling system to overheat and cause a heat induced burn to the seat occupant or damage to the seat itself Use the controls to adjust the heating cooling of deluxe operator s seat 1012824 A B Fig...

Page 64: ...or while training a new Operator The training seat is NOT intended as a passenger seat or for use by children Use the seat belt whenever operating the machine or riding as a Trainer Keep all other riders off the machine 1012793 A Figure 3 16 Training Seat To store training seat lift seat and secure with latch A To lower training seat pull latch A and lower seat OPERATOR S STATION ...

Page 65: ...ing seat occupant s seat belt is securely fastened Never wear a seat belt loosely or with slack in the belt system Never wear the belt in a twisted condition or pinched between the seat structural members To fasten seat belt 1012792 A A B B Figure 3 17 Seat Belt 1 Pull belt with metal eye A at right side completely across your body 2 Push the metal eye A into the buckle B until it locks 3 Adjust t...

Page 66: ...214733 50 Revision A To release seat belt 1012792 A A B B Figure 3 18 Seat Belt 1 Push the red button on the end of the buckle B 2 Separate the buckle B from the metal eye A OPERATOR S STATION ...

Page 67: ...19 Steering Column 1 Hold onto the steering wheel lift handle A and move steering column forward or backward into the desired position 2 Release handle A to lock the steering column in position To adjust the steering wheel 1014888 A Figure 3 20 Steering Wheel 1 Hold onto the steering wheel turn the center cap A counterclockwise and move steering wheel up or down to desired position 2 Turn center c...

Page 68: ...ines which lights are active when the lighting mode is selected The field lights B do NOT turn on when the windrower is in engine forward mode An LED on the switch changes from OFF to amber when the switch is on The high beam switch has a blue LED that changes from OFF to blue when the switch is on 3 7 1 Cab Forward Lighting Field 1019668 A Figure 3 22 Field Light Button The following lights are o...

Page 69: ...ed in cab forward mode Rear roof work lights E Rear swath lights F NOTE Refer to Aligning Headlights Cab Forward page 365 for adjustment procedures 3 7 2 Cab Forward Lighting Road 1020008 A B C Figure 3 24 Road Light Button The following lights are functional when the ROAD LIGHT button A is selected and the operator s station is locked in the cab forward mode To toggle between low and high beams p...

Page 70: ...n on only when high beams are on in cab forward mode 3 7 3 Engine Forward Lighting Road 1012725 A B C Figure 3 26 Road Light Button The following lights are functional when the ROAD LIGHT button A is pressed and the operator s station is locked in the engine forward mode To toggle between low and high beams press the HIGH BEAM button B To operate hazard lights press HAZARD LIGHT button C OPERATOR ...

Page 71: ...m the front Work lights D turn on only when high beams are activated in engine forward mode NOTE To align headlights A refer to Aligning Headlights Engine Forward page 364 3 7 4 Tail Beacon Lighting 1016079 A Figure 3 28 Windrower Lighting Top View The beacons A are functional when the IGNITION is ON and the BEACON button B is selected NOTE In some areas the law requires the use of beacon lights w...

Page 72: ... to turn lights off Amber turn signal lights C are visible from both front and rear NOTE Turn signals can also be controlled with the REEL DISC SPEED switches on the ground speed lever GSL when the header is disengaged The following lights are on when the HAZARD switch B is pressed Press to turn lights off Amber hazard lights C which are visible from both front and rear 1016080 C C Figure 3 31 Win...

Page 73: ...ipers are NOT on pressing and holding the window washer button C will spray washer fluid onto both windows and both wipers will turn on When the button is released the washer fluid stops but both wipers continue to operate for 4 seconds before automatically stopping If only one wiper is on pressing and holding the window washer button C will activate the other wiper and spray washer fluid onto bot...

Page 74: ... mode A single interior mounted mirror B provides a rear view in the engine forward mode The mirror light assemblies A are designed to fold back if accidentally struck 1016153 A Figure 3 35 Mirror Adjustment Knob The deluxe cab is equipped with power adjustable exterior mirrors which can be adjusted using knob A located next to the radio inside the cab OPERATOR S STATION ...

Page 75: ...ve 1015484 A A Figure 3 36 Heater Shut Off Valve A shut off valve A at the engine allows the cab heater to be isolated from the engine coolant The valve must be open to provide heat to the cab but can be closed for maximum cooling 3 10 2 Air Distribution 1014906 A B C Figure 3 37 Adjustable Air Vents Cab air distribution is controlled through adjustable air vents A located in the cab posts You can...

Page 76: ...C Controls the air source stops booster fan so cab air is recirculated Windshield defog defrost switch D The windshield defog defrost operates with the A C switch E ON Air conditioning A C switch E Controls the A C system The A C operates with the blower switch ON and blower speed is set above 0 Temperature control toggle switch F Controls cab temperature Press red top area to increase cab tempera...

Page 77: ...nities 1019627 A E B C D Figure 3 39 Console Operator s console Auxiliary power outlets A USB jack B Utility tray under armrest C Utility tray D Cup holder E 1014912 A Figure 3 40 Window Shades Window shades Retractable window shades A are located at the front and rear windows OPERATOR S STATION ...

Page 78: ...torage Location Manual storage A plastic case A is located behind the training seat to store the windrower manuals 1014914 A Figure 3 42 Coat Hook Coat hook A coat hook A is located above the training seat to the left of the Operator OPERATOR S STATION ...

Page 79: ...ory installed in the cab headliner The radio operates in AM FM CD and USB modes It also supports Bluetooth wireless technology audio streaming and hands free calling Refer to the operating instructions supplied with the radio To locate the operating instructions for the radio follow this procedure 1015973 1023352 A B Figure 3 44 Relay Module Cover 1 Turn the latch A to unlock the relay module cove...

Page 80: ...e Location 3 When finished with the radio manual place the manual in the manual storage case A located behind the training seat 1015973 1023352 A B Figure 3 46 Relay Module Cover 4 Close the relay module cover B and turn latch A to lock it OPERATOR S STATION ...

Page 81: ...llows the operator to pair a Bluetooth phone or audio device Before proceeding check that Bluetooth is enabled and radio has been set to DISCOVER mode Refer to Activating Bluetooth Feature page 65 To pair a mobile device follow this procedure 1015838 A B C Figure 3 48 Radio Display 1 Press POWER button A to turn radio ON This will set the radio to Bluetooth discover mode if the Bluetooth feature h...

Page 82: ...Operator Console The horn is activated by pushing button A located on the operator console Sound the horn three times prior to starting the engine The horn is located under the front left corner of the cab floor when facing cab forward OPERATOR S STATION ...

Page 83: ... key also locks the doors and tool box in the left platform 1012732 A B Figure 3 51 Engine Controls Throttle A Controls engine speed range MAX Push lever forward MIN Pull lever back Harvest Performance Tracker display B Fuel level monitoring DEF level monitoring High exhaust system temperature indicator HEST Exhaust system cleaning inhibit and forced indicator Speed monitoring ground engine knife ...

Page 84: ...2300 rpm when the header is engaged and is adjustable in 100 rpm increments Activate this feature by using the EEC button A on the operator s console The EEC symbol will display on the Harvest Performance Tracker HPT screen over the right side of the tachometer The EEC feature will only be active when the header is engaged but can be adjusted without the header running When the header is disengage...

Page 85: ...speed and direction of movement F Forward N NEUTRAL PARK Engages neutral interlock and applies park brake when steering locked in center R Reverse Hazard warning lights C Activates signals on windrower and header Push ON Push OFF PARK D Engages neutral interlock and applies park brake when steering locked in center Horn E Autosteer engagement button F Engages disengages the automated steering syst...

Page 86: ...GAGE switch A down while pulling up on the collar B To disengage header Push HEADER ENGAGE switch A down NOTE Although not required it is good practice to move the throttle lever back to IDLE before engaging header drive 3 16 2 Header Drive Reverse Button 1012757 A B Figure 3 55 Header Drive Controls NOTE The following header systems have reverse capability D1XL Series Draper Headers knife D1X Ser...

Page 87: ...57 GSL Function Groups GSL controls front One Touch Return position switch A One Touch Return position switch B One Touch Return position switch C Reel or disc speed D also operates turn signals when header disengaged Reel position E Autosteer engagement F if equipped Header position G Back switch H controls Harvest Performance Tracker HPT functions Select switch J controls HPT functions OPERATOR ...

Page 88: ...Ground Speed Lever To lower header slowly press A lightly To lower header quickly press A fully To raise header slowly press C lightly To raise header quickly press C fully To tilt header downward press B To tilt header upward press D Release switch at desired position NOTE Header raise and lower rates are adjustable on the HPT display Refer to 4 6 9 Adjusting Header Raise and Lower Rates page 199...

Page 89: ...es Draper Header page 157 4 4 1 A40DX Auger Header page 144 Double windrow attachment DWA position 4 6 6 Double Windrowing page 194 Reel and Disc Speed Switch 1012761 A B Figure 3 61 GSL Reel and Disc Speed Switch Press and hold the button A to increase the reel or disc speed Press and hold the button B to decrease the reel or disc speed Release the button at the desired speed Refer to the applica...

Page 90: ...rn buttons A B and C always save header height settings but the following settings can also be saved depending on the header type Header tilt Deck position header float selection Double windrow attachment DWA or swath compressor raise lower DWA speed Knife speed Draper speed Reel speed Reel height Reel fore aft Disc speed To program the One Touch Return buttons press and hold button A B or C on th...

Page 91: ...5 Revision A 1020173 A Figure 3 63 One Touch Return Buttons on GSL Pressing a programmed A B or C button opens a run screen that shows the corresponding letter A on the screen for the preset OPERATOR S STATION ...

Page 92: ...per deck position for double windrowing with a draper header Set header float for each deck position Refer to Setting the Float page 187 NOTE The last float setting used in any deck shift position will be stored into memory automatically 1014967 A B C Figure 3 66 Header Switches A Float Preset 1 B Float Preset 2 C Float Preset 3 Float Presets When used with a rotary header auger header or draper h...

Page 93: ... speed can be adjusted in either manual or auto modes Refer to Adjusting Draper Speed page 209 for more information Auxiliary Lift Switches 1016066 A B Figure 3 68 Operator s Console Auxiliary Controls With double windrow attachment DWA Raise the DWA deck by pressing button A or lower the deck by pressing button B With swath compressor or swath roller attachment Raise the swath compressor by press...

Page 94: ...on explains how to adjust the settings 3 17 1 Harvest Performance Tracker HPT Screen Layout The appearance and functions of the HPT depend on the type of header attached Figure 3 69 Run Screen 1 Draper Header Shown 1022069 A B C D A Left Gauge Cluster B Header Information C Current Header Position D Telltales OPERATOR S STATION ...

Page 95: ...ader Information Header information The information displayed depends on the type of header attached to the windrower and which run screen is active Run screen 1 Displays reel draper knife disc or auger speed and pressure alarm point and indexing factory set according to header Run screen 2 Displays draper knife or disc speed and pressure reel height and fore aft position hydraulic pressure and lo...

Page 96: ...indrower fault Telltales are amber or red in color accompanied by a symbol for the fault Telltales display a short description B of the fault 1019632 A Figure 3 74 Maintenance Indicator Required maintenance indicator An amber indicator A is displayed 50 hours before required maintenance is due The indicator only displays when header is disengaged Indicator flashes when maintenance is overdue by 50...

Page 97: ...n When SELECT is used in this document either of these buttons can be used 1020013 A Figure 3 75 HPT Scroll Knob Turn scroll knob A clockwise to move selections down the screen to the right clockwise and to increase settings Push the scroll knob to activate the selection Turn scroll knob A counterclockwise to move selections up the screen to the left counterclockwise and to decrease settings Push ...

Page 98: ...ever GSL to return to the previous level within the menu structure Press the SHIFT button B on the back of the GSL and then press the GSL BACK button A to return to the last selected run screen or header disengaged screen Pressing the SHIFT B and BACK A buttons on the GSL at the same time produces the same result as pushing the HOME key on the HPT display Soft Keys 1014576 A B Figure 3 79 HPT Soft...

Page 99: ... Header float C Refer to Setting the Float page 187 Header adjustments when header is running not shown Refer to 4 6 Operating with a Header page 184 Knife speed Refer to 4 7 7 Knife Speed page 216 or 4 8 2 Knife Speed page 233 Access maintenance information Refer to 3 17 7 Machine Information Pages page 100 Adjust auto speed settings Refer to 4 7 Operating with D1X or D1XL Series Draper Header pa...

Page 100: ... Place the red cursor red border A over the function you want to adjust and press the HPT scroll knob or GSL SELECT button to display a submenu containing the adjustable values within the selected function OPERATOR S STATION ...

Page 101: ...u provides access to submenus for viewing and adjusting windrower and header settings Refer to Menu Icons page 85 for details on navigating the following submenus Information Settings Maintenance Diagnostics Engine aftertreatment Menu Icons Several menu icons are available in the main menu Selecting a menu icon will open submenu icons menu lists and radio buttons for viewing and adjusting windrowe...

Page 102: ...ngs Submenu Icons Screen Settings Icon A displays the following submenu icons Brightness and Volume B Time and Date C Language and Units D Run Screen Set Up E Reset to Defaults F 1016127 A B C D E Figure 3 86 Windrower Settings Icon and Windrower Settings Submenu Icons Windrower Settings Icon A displays the following submenu icons NOTE The F3 shortcut button on the operator s console also displays...

Page 103: ... Header Type B Hours Used C Total Acres D 1019721 Figure 3 88 Header Setup Menu After the header is selected the HEADER SETUP menu opens which includes Cut Width Raise Lower Rates Attachments 1019634 A Figure 3 89 One Touch Return Icon and One Touch Return Menu List One Touch Return Icon A displays the One Touch Return menu list NOTE The F2 shortcut button on the operator s console also displays t...

Page 104: ... A displays the following submenu icons Windrower Fault Codes B Engine Fault Codes C Inputs Outputs D Can Network E 1014659 A B C D E Figure 3 92 Engine Aftertreatment Icon and Soft Keys Engine Aftertreatment Icon A Soft key 4 B activates the initiate manual SCR conditioning command and the initiate icon D will become highlighted on the display Soft key 5 C activates the inhibit SCR conditioning c...

Page 105: ...uld be shut down as soon as possible Yellow faults displayed on the bottom line indicate that a failure has occurred and the machine should be serviced as soon as possible to diagnose the failure To display a more detailed fault page use the HPT scroll knob E to select the question mark symbol C To close the short description B use the HPT scroll knob E to select the close symbol D Telltales A rem...

Page 106: ...ance Tracker HPT Screen The setup menu configures the HPT for specific operations The following settings should be checked before initial operation of the windrower The key must be turned to the ON position to enter the setup menu but the engine does not have to be running Setting Screen Brightness and Volume Follow this procedure to adjust the factory set screen brightness and alarm volume Settin...

Page 107: ...elect the mode that requires adjustment DAY mode A default setting is 70 NIGHT mode B default setting is 20 KEYPAD DAY mode C default setting is 70 KEYPAD NIGHT mode D default setting is 20 5 Adjust the selected value by scrolling and previewing the brightness as you scroll Setting volume The volume control adjusts the audible alarms It is depicted with a 10 segment bar graph and is adjustable dow...

Page 108: ... scrolling Setting Time and Date Whenever the Harvest Performance Tracker HPT boots up the time and date will display according to your selected configuration 1018928 A B Figure 3 101 Time and Date 1 Navigate to the SETTINGS Menu with soft key 5 and the HPT scroll knob Refer to 3 17 2 Navigating the Harvest Performance Tracker HPT Display page 81 if required 2 Scroll to the SCREEN option A and sel...

Page 109: ...Performance Tracker HPT scroll knob Refer to 3 17 2 Navigating the Harvest Performance Tracker HPT Display page 81 if required 2 Scroll to SCREEN icon A and select it 3 Scroll to LANGUAGE AND UNITS icon B and select it to open the adjustment window 4 Scroll through the available options on the HPT select desired item and scroll to adjust LANGUAGE ENGLISH default SPANISH UNITS METRIC USA default Re...

Page 110: ... Defaults Page 3 Scroll to the DISPLAY SETTING icon A and press SELECT 4 Scroll to the RESET TO DEFAULTS icon B and press SELECT to open the adjustment window 5 Scroll through the available options and press SELECT to reset to default Refer to the following list for factory default options Select all Display brightness Keypad brightness by day Display volume Language English Units USA Eco engine c...

Page 111: ...er the Harvest Performance Tracker HPT will recognize the header ID and determine the appropriate systems to calibrate The following sensors may require calibration depending on header type Header height Header angle Header float left Header float right Reel height Reel fore aft Swath compressor Recalibration is required if the HPT is replaced a position sensor is replaced sensor readouts are erra...

Page 112: ...roll knob B or the GSL SELECT button not shown to activate the settings menu options 1016143 A B Figure 3 107 Windrower Settings Icon and Calibration Submenu Icon 5 Scroll to the WINDROWER SETTINGS icon A and press SELECT 6 Scroll to the CALIBRATION icon B and press SELECT to open the adjustment page NOTE The F3 shortcut button on the operator s console will also open the WINDROWER SETTINGS menu 1...

Page 113: ...AY button the calibration system will accelerate the engine to 1500 rpm 1014670 A Figure 3 110 Calibration Page 10 When Stage 1 of the calibration is complete press the PLAY button A on the screen to continue with Stage 2 of the calibration process 1014672 A Figure 3 111 Calibration Page 11 When Stage 2 of the calibration is complete press the RESUME button A on the screen to set HEADER FLOAT or p...

Page 114: ...ing Windrower Tire Size The Harvest Performance Tracker HPT is factory set for 600 65R28 bar tires If the windrower has a different tire type you need to change this setting Setting the proper tire size is important for accurate tracking of ground speed acres and productivity data 1018927 A B Figure 3 113 Tire Size 1 Navigate to the SETTINGS menu with soft key 5 and the HPT scroll knob Refer to 3 ...

Page 115: ...ver GSL scroll wheel not shown 3 Press the HPT scroll knob B or the GSL SELECT button not shown to activate the settings menu options 1016176 A B Figure 3 116 Windrower Settings Icon and Tires Submenu Icon 4 Scroll to the WINDROWER SETTINGS icon A and press SELECT 5 Scroll to the CONTROL LOCKS icon B and press SELECT to display the adjustment window NOTE The F3 shortcut button on the operator s co...

Page 116: ...2 Performance information E Refer to Accessing Performance Information page 103 Accessing Windrower Information 1014684 A B C Figure 3 119 Opening the Main Menu 1 Press soft key 5 A to open the main menu 2 To scroll to the INFORMATION icon C use the Harvest Performance Tracker HPT scroll knob B or the ground speed lever GSL scroll wheel not shown 3 Press the HPT scroll knob B or the GSL SELECT but...

Page 117: ...g the Main Menu 1 Press soft key 5 A to open the main menu 2 To scroll to the INFORMATION icon C use the Harvest Performance Tracker HPT scroll knob B or the ground speed lever GSL scroll wheel not shown 3 Press the HPT scroll knob B or the GSL SELECT button not shown to select the highlighted INFORMATION icon 1014726 A Figure 3 123 Header Information Submenu Icon 4 Scroll to the HEADER INFORMATIO...

Page 118: ...s The sub acres are also resetable from run screen 3 Refer to Run Screen 3 Performance Data page 132 Accessing Software Information 1014684 A B C Figure 3 125 Opening the Main Menu 1 Press soft key 5 A to open the main menu 2 To scroll to the INFORMATION icon C use the Harvest Performance Tracker HPT scroll knob B or the ground speed lever GSL scroll wheel not shown 3 Press the HPT scroll knob B o...

Page 119: ...elay module G HVAC module not shown Firewall extension module not shown Accessing Performance Information 1014684 A B C Figure 3 128 Opening the Main Menu 1 Press soft key 5 A to open the main menu 2 To scroll to the INFORMATION icon C use the Harvest Performance Tracker HPT scroll knob B or the ground speed lever GSL scroll wheel not shown 3 Press the HPT scroll knob B or the GSL SELECT button no...

Page 120: ...To reset all of the field values to zero use the scroll knob to highlight the FIELD column B and press the SELECT button 3 17 8 F1 to F4 Function Buttons 1014762 A B C D Figure 3 131 Operator s Console Shortcut Buttons The following functions have been assigned to the F1 F4 function buttons on the operator s console F1 A Float menu F2 B One Touch Return F3 C Windrower settings F4 D Header settings...

Page 121: ...rate the windrower for however short a time or distance make sure they have been instructed in its safe and proper use Review the manual and all safety related items with all Operators every year Be alert for other Operators not using recommended procedures or not following safety precautions Correct these mistakes immediately before an accident occurs Do NOT modify the machine Unauthorized modifi...

Page 122: ...drower operation Figure 4 1 Windrower Operating Symbols 1019378 A B C D E F G H J K L M N P Q R S T U V W X Y A Signal Lights B Hazard Lights C Forward D Neutral E Reverse F Road Lights G High Beams H Cab forward Field Lights J Blower Speed Manual Mode K Air Conditioning L Windshield Wiper M Wiper Fluid N Float Menu P Windrower Settings Q Header Settings R Header Engage S Header Disengage T Header...

Page 123: ...ssure C Reel D Reel Speed E Reel Height F Reel Fore Aft G Draper H Draper Pressure J Draper Speed K Header Height L Header Tilt M Header Float N DWA Raise P DWA Lower Q Disc R Disc Pressure S Disc Speed T DEF U SCR Conditioning Manual V SCR Conditioning Inhibit W High Exhaust System Temperature X Engine rpm Y Fuel Z Water in Fuel AA Parking Brake AB Climate Control AC Swath Compressor OPERATION ...

Page 124: ...Malfunction H Wait to Start J Engine Coolant Temperature K Engine Intake Air Filter L Engine Oil Pressure M Engine Oil Level N Engine Oil Filter P Engine Coolant Level Q Engine Air Intake Temperature R Hydraulic Oil Pressure S Hydraulic Oil Temperature T Transmission Oil Pressure U Battery Voltage V Fan Speed W Caution Yellow Danger Red X Function Locked Y Time Z Date AA Alarm AB Alarm Off AC Volu...

Page 125: ...5 Figure 4 5 Safety Equipment Protect against noise Wear suitable hearing protection such as ear muffs or ear plugs to protect against loud noises Follow all safety and operational instructions given in your operator s manuals If you do not have a header manual get one from your Dealer and read it thoroughly NEVER attempt to start the engine or operate the machine except from the operator s seat C...

Page 126: ...ndrower must be driven in cold weather below freezing let engine idle for three minutes and then operate at moderate speed until oil has warmed up 4 3 3 Preseason Checks Annual Service CAUTION Review the operator s manual to refresh your memory on safety and operating recommendations Review all safety signs and other decals on the windrower and note hazard areas Be sure all shields and guards are ...

Page 127: ... 4 Start engine and operate at low idle until engine is warm 4 3 4 Daily Checks and Maintenance Perform the following checks and recommended maintenance before operating the windrower every day 1 Check the machine for leaks NOTE Use proper procedure when searching for pressurized fluid leaks Refer to 5 7 6 Hoses and Lines page 295 2 Check for missing or broken parts 3 Clean the windows and mirrors...

Page 128: ...nsfer pump transfer hose nozzle and others A wire connection from the fuel delivery system to the machine chassis will equalize the static electric potential between the two machines further reducing the chance of a static electric discharge A properly grounded fuel delivery system has an electrically conductive connection from the fuel delivery system tank to earth ground to allow static and elec...

Page 129: ... that of the fuel tank CAUTION Avoid contact with eyes In case of contact rinse immediately with water for 15 minutes 1012960 A Figure 4 9 DEF Tank 4 Fill tank with approved DEF Refer to 5 1 3 Lubricants Fluids and System Capacities page 249 IMPORTANT DEF is corrosive Spilled DEF must be contained and absorbed by non combustible absorbent material like sand and then shovelled to a suitable contain...

Page 130: ...ng the hood 1 Operate the engine at low idle and check for leaks at the filter and drain plug 2 Stop the engine and remove the key Wait about five minutes 1022834 A Figure 4 10 Dipstick Location 3 Remove dipstick A by turning it counterclockwise to unlock 4 Wipe dipstick clean and reinsert it into engine 1000074 Figure 4 11 Engine Oil Level 5 Remove dipstick again and check oil level Oil level sho...

Page 131: ...e engaged and move Start engine only from operator s seat with controls in PARK NEVER start engine while standing on ground NEVER try to start engine with someone under or near machine Before starting engine be sure there is plenty of ventilation to avoid asphyxiation IMPORTANT Before starting the windrower check fluid level of the following and add fluid if necessary Engine oil refer to Checking ...

Page 132: ...steering system may occur 4 Fasten seat belt 5 Push HEADER ENGAGE switch B to ensure it is in the OFF position 1014940 A B C D E Figure 4 14 Operator Console and HPT Run Screen 6 Turn IGNITION switch A to the ON position the Harvest Performance Tracker HPT B will illuminate If HPT is still booting up wait for WAIT TO START WTS symbol C to disappear before trying to start engine 7 Check that red PA...

Page 133: ...If you crank the engine for more than 30 seconds within a 2 minute period the engine will lock the starter circuit to prevent overheating and a flashing WTS symbol will illuminate on the HPT display Wait for the WTS symbol to stop flashing before attempting to crank engine again 1019655 A Figure 4 16 HPT No Header Screen NOTE When engine temperature is below 5 C 40 F the engine will cycle through ...

Page 134: ...ed Neutral interlock misadjusted Contact MacDon Dealer No fuel to engine Fill empty fuel tank Replace clogged filter Check for blocked or damaged fuel lines Old fuel in tank Drain tank Refill with fresh fuel Water dirt or air in fuel system Drain flush fill and prime system Improper type of fuel Drain tank Refill with correct fuel Crankcase oil too heavy Replace with recommended oil Low battery ou...

Page 135: ... draper and ground speeds The EEC feature is turned ON or OFF by pressing the EEC button A on the operator s console EEC will only be available when the header is engaged The GREEN LEAF symbol on the HPT display indicates that the EEC is active If EEC is turned OFF or the header is disengaged the LEAF symbol will appear grayed out The EEC throttle limit can be adjusted at any time 1014560 A Figure...

Page 136: ...y A counterclockwise to the OFF position Engine Temperature 1015077 A Figure 4 21 HPT Display Engine Temperature Gauge The engine temperature gauge A is displayed in the lower left corner of the Harvest Performance Tracker HPT display Normal engine operating temperature is indicated when the needle is in the green range of the gauge If the engine temperature exceeds 105 C 221 F the needle will mov...

Page 137: ...trogenous compound which decomposes into ammonia into the exhaust over a catalyst The ammonia reacts with NOx producing harmless nitrogen and water Automatic exhaust system cleaning events maintain the performance of the aftertreatment system by increasing exhaust temperatures in order to remove the buildup of crystallized DEF Automatic cleaning occurs any time during machine operation as long as ...

Page 138: ...onditioning press soft key 5 menu A next to the INHIBIT SCR CONDITIONING icon B and hold for 3 seconds The SCR CONDITIONING INHIBIT icon C will appear under the engine rpm display 1019421 A B C Figure 4 24 HPT Display 4 To select manual SCR conditioning press soft key 4 A next to the MANUAL SCR CONDITIONING icon B and hold for 3 seconds The high exhaust system temperature HEST icon C appears highl...

Page 139: ...drow Attachment DWA Speed F Cab Forward Field Lights G Beacon Lights H Turn Signals K Hazard Lights L Clearance Lights M Road Lights N High Beams P Windshield Defog Defrost Q Air Conditioning R Temperature S Blower Speed Manual Mode T Horn U Auto Fan Speed V Cab Air Recirculation W Eco Engine Control EEC X Windshield Wiper Rear Y Wiper Fluid Z Windshield Wiper Front AA Harvest Performance Tracker ...

Page 140: ...r death from unexpected startup of machine always stop engine and remove key from ignition Turn off lights unless required for inspection purposes Release seat belt Turn off wipers Raise armrest and steering wheel for easier exit and re entry Lock the cab door when leaving the windrower unattended When the door is locked it can still be opened from inside the cab 1014972 A B Figure 4 26 Platforms ...

Page 141: ... steps 1014560 A Figure 4 27 HPT Scroll Knob Select Button 1 Press the scroll knob A on the Harvest Performance Tracker HPT while in any run screen to open the QuickMenu system 1014825 A Figure 4 28 HPT Display 2 To scroll to the GROUND SPEED LIMIT selectable area A use the HPT scroll knob to move the red cursor 3 Press the HPT scroll knob to select and scroll to adjust the ground speed limit valu...

Page 142: ...be compliant with road regulations 1012967 A B C Figure 4 30 Operator Station 1 Place ground speed lever GSL A in PARK Engine can be running IMPORTANT If GSL is NOT in PARK damage to the GSL cable may result when swivelling operator s station 2 Pull up on knob B and hold to release latch C at base of steering column 3 Turn steering wheel counterclockwise to pivot operator s station clockwise 180 u...

Page 143: ...e in Cab Forward Mode WARNING Back up slowly Steering is opposite to normal when reversing Hold steering wheel at the bottom and turn wheel in direction you want the rear of the machine to travel 1015004 A B Figure 4 32 Operator Console 1 Move throttle lever A to a mid range position NOTE Reversing in low speed range and at reduced engine speed is recommended since steering will be less sensitive ...

Page 144: ...TANT If GSL is NOT in PARK damage to the GSL cable may result when swivelling operator s station 2 Pull up on knob B and hold to release latch C at base of steering column 3 Turn steering wheel clockwise to pivot operator s station counterclockwise 180 until pin engages latch to secure operator s station in new position 4 Start engine if not running Refer to Starting the Engine page 115 1015004 A ...

Page 145: ...ing up a ramp up a hill or out of a ditch a Move the GSL B closer to NEUTRAL b Reduce max speed setting to 16 km h 10 mph by holding the shift button on the GSL while scrolling downwards or by reducing the max speed setting using the QuickMenu Refer to Adjusting Ground Speed Limit page 125 9 Once the lugging condition no longer exists a Set GSL B to NOT MORE THAN HALF maximum forward speed b Adjus...

Page 146: ...to travel 1015004 A B Figure 4 38 Operator Console 1 Move throttle lever A to a mid range position NOTE Reversing in low speed range and at reduced engine speed is recommended since steering will be less sensitive than at higher speed settings 2 Move the ground speed lever GSL B rearward to desired speed CAUTION Check to be sure all bystanders have cleared the area Figure 4 39 Steering the Windrow...

Page 147: ...ion and the steering wheel in locked position centered Wait for the HPT to beep and display a red P symbol to confirm the park brakes have engaged WARNING Do NOT move ground speed lever rapidly back to NEUTRAL You may be thrown forward by a sudden stop and wheels may skid reducing steering control Always wear a seat belt when operating windrower 1012968 B A Figure 4 41 Operator Console 1 Anticipat...

Page 148: ...play NOTE Soft keys 1 5 also function as buttons within menus NOTE The sub acres can also be reset from this screen Press the HPT scroll knob to highlight and select the sub acres If you press the HPT scroll knob a second time the message RESET OR EXIT appears on the display Select RESET to reset the sub acres to zero and return to the same highlighted sub acres Select EXIT or press the BACK or HO...

Page 149: ...OOLING DATA display NOTE Soft keys 1 5 also function as buttons within menus NOTE The engine fan speed will increase decrease depending on cooling requirements The fan speed icon will flash in unison with the icon of the parameter that is controlling the fan NOTE The engine fan will automatically reverse on a set time interval or when one of the system temperatures gets high enough No operator inp...

Page 150: ...hicle emblem and flashing warning lights unless prohibited by law If width of attached header impedes other vehicle traffic remove header and install a MacDon approved weight box WARNING Do NOT drive windrower on a road or highway at night or in conditions that reduce visibility such as fog or rain The width of the windrower may not be apparent under these conditions CAUTION Check local laws for w...

Page 151: ...azard lights 1015004 A B Figure 4 48 Operator Console 12 Set the desired maximum ground speed limit Refer to Adjusting Ground Speed Limit page 125 NOTE Maximum ground speed can be set while the windrower is moving Anticipate acceleration or deceleration if changing maximum speed while moving 13 Slowly push throttle A to full forward operating speed CAUTION Check to be sure all bystanders have clea...

Page 152: ...p slopes Move ground speed lever GSL closer to NEUTRAL to reduce speed Lower header If the ground speed is greater than or equal to 51 km h 30 mph the HPT will display a warning message SLOW DOWN with an audible alert Move GSL closer to NEUTRAL to reduce speed With header removed steering control is reduced if weight is not added to drive wheels If you must drive the windrower without header or Ma...

Page 153: ...eader impedes other vehicle traffic remove header and install a MacDon approved weight box WARNING Do NOT drive windrower on a road or highway at night or in conditions that reduce visibility such as fog or rain The width of the windrower may not be apparent under these conditions CAUTION Check local laws for width regulations and lighting and marking requirements before transporting on roads Befo...

Page 154: ... the GSL B out of PARK and slowly forward to desired speed WARNING To avoid serious injury or death from loss of control Do NOT make abrupt changes in steering direction Anticipate turns and steep slopes by slowing down well in advance Before making an abrupt turn pull back on the ground speed lever GSL as steering is more responsive at reduced speeds Do NOT rapidly accelerate or decelerate while ...

Page 155: ...m h 20 mph CAUTION To tow a header with an M1170 Windrower the header must be equipped with the appropriate equipment to comply with local regulations Before towing verify signal lighting and safety equipment is installed and functioning properly Do NOT exceed the combined gross vehicle weight CGVW specified in Table 4 2 page 139 To prevent damage and or loss of control ensure the machine and atta...

Page 156: ...ries Header page 165 4 Remove hairpin D and clevis pin C securing header support B to leg A Retain pins for attaching weight box 5 Remove header support B from windrower lift leg A 6 Repeat above step for opposite support 1019405 A B C D Figure 4 57 Windrower Lift Linkage 7 Drive windrower so that lift legs A are positioned into the weight box B pockets Raise lift legs slightly 8 Stop the engine a...

Page 157: ... tongue B with drawbar pin and secure with lynch pin Attach safety chain C 11 Connect hitch harness to electrical socket at front of weight box 1020166 Figure 4 59 Towing a Header 12 Start engine and raise weight box until tow bar is level Transport the header Refer to Towing Header with Windrower page 139 OPERATION ...

Page 158: ...gaging Final Drives page 142 2 Use attachment point A to tow if windrower gets stuck or when pulling onto a truck or trailer for transport 3 When towing is complete place blocks under front and rear wheels to prevent uncontrolled movement 4 Engage final drives Refer to Engaging and Disengaging Final Drives page 142 Engaging and Disengaging Final Drives Disengage and engage final drives as follows ...

Page 159: ...en storing for six months or longer Refer to Draining the Diesel Exhaust Fluid DEF Tank page 261 7 Change the oil at the end of the season to remove acids and other by products of combustion from the engine 8 Test engine coolant antifreeze concentration to ensure it is sufficient to protect engine against lowest expected temperature 9 Drain windshield washer or ensure fluid can endure the lowest e...

Page 160: ...e hairpin A from pin B and remove pin from header supports C on both sides of header CAUTION Check to be sure all bystanders have cleared the area 2 Start engine 1015853 Figure 4 63 Header Float Springs CAUTION When lowering header lift legs without a header or weight box attached to the windrower ensure the float springs tension is fully released to prevent damage to the header lift linkages NOTE...

Page 161: ... press soft key 3 A to remove float 1014783 A B Figure 4 66 GSL 6 Press the HEADER DOWN switch A on the ground speed lever GSL to fully retract header lift cylinders 7 For hydraulic center link with self alignment Press the REEL UP switch B on the GSL to raise the center link until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header ...

Page 162: ...ard 1018906 A B C D Figure 4 69 Hydraulic Center Link 10 For hydraulic center link with self alignment Adjust position of the center link cylinder A with switches on the GSL until the hook B is above the header attachment pin 11 For hydraulic center link without self alignment Push down on rod end of link cylinder C until hook engages and locks onto header pin IMPORTANT Hook release D must be down...

Page 163: ...system 16 Stop the engine and remove the key 1016103 A Figure 4 71 Cylinder Safety Prop 17 Engage safety prop on the windrower s lift cylinder as follows a Pull lever A and rotate toward header to release and lower safety prop onto cylinder b Repeat for opposite lift cylinder IMPORTANT Ensure the safety props engage over the cylinder piston rods If a safety prop does not engage properly raise the ...

Page 164: ...ket as shown Reinsert clevis pin A and secure with lynch pin 1014791 A Figure 4 74 Cylinder Safety Prop 22 Disengage safety prop by turning lever A downward to raise prop until lever locks into vertical position 23 Repeat for opposite side CAUTION Check to be sure all bystanders have cleared the area 1014802 A Figure 4 75 GSL 24 Start engine and press HEADER DOWN switch A on GSL to fully lower hea...

Page 165: ... press knob A to activate selection 28 Rotate scroll knob A to adjust float setting and press knob when finished IMPORTANT Float adjustments of 1 0 out of 10 change the header weight at the cutterbar by approximately 91 kg 200 lb Adjust float in increments of 0 05 to optimize field performance 29 Stop the engine and remove the key 30 Grasp one end of the auger header and lift Lifting force should ...

Page 166: ... B and pull platform A toward walking beam until it stops and latch engages 1019396 A B C Figure 4 79 Hydraulic Hoses in Storage Position 3 Retrieve hydraulic multicouplers A and electrical harness B from the header 4 Route hose harness bundle toward the windrower through support C 1019391 A B 1024062 A C B Figure 4 80 Multicoupler 5 Insert hose support B into hole A in the windrower left leg and ...

Page 167: ...n E on front multicoupler receptacle and rotate handle F away from windrower 10 Open cover G and position multicoupler H onto receptacle Align pins in coupler with slots in handle and rotate handle toward windrower so that coupler is locked onto receptacle and button E snaps out 1023406 A B 1 2 A C Figure 4 82 Knife Pressure Hose Positions 1 Hose in Storage Position Rotary Configuration 2 Hose to ...

Page 168: ...214733 152 Revision A 1015634 A Figure 4 83 Electrical Connectors 12 Remove cover from receptacle A and connect electrical harness from header OPERATION ...

Page 169: ... GSL to raise header to maximum height 2 If one end of the header does NOT raise fully rephase the cylinders as follows a Press and hold the HEADER UP A switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased 3 Stop the engine and remove the key 1016103 A Figure 4 85 Cylinder Safety Prop 4 Engage safety prop on the windrower s lift cylinder as...

Page 170: ...ng clevis pin B inverting stand and relocating on bracket Reinsert pin B and secure with hairpin CAUTION Check to be sure all bystanders have cleared the area 1019357 A Figure 4 88 Safety Props 7 Disengage safety props by turning lever A away from header to raise safety prop until lever locks into vertical position Repeat for opposite cylinder 8 Start engine choose a level area and lower header to...

Page 171: ...p the engine and remove the key 11 Lift hook release A and lift hook B off header pin NOTE If optional center link self alignment kit is installed lift release A and then operate the link lift cylinder with the REEL UP switch on the GSL to disengage the center link from the header 1023441 A B Figure 4 91 Header Drive Hydraulics 12 Disconnect header drive hydraulics A and electrical harness B from ...

Page 172: ...sition 13 Place the hydraulics electrical bundle A in storage position on the header 14 Back windrower slowly away from header 1022271 A B C Figure 4 93 Header Support 15 Reinstall clevis pin B into header support C and secure with hairpin A Repeat for opposite side OPERATION ...

Page 173: ...eat for any reason If NOT installed attach draper header support supplied with header to windrower lift linkage as follows 1015587 A B Figure 4 94 Draper Header Support 1 Remove hairpin and clevis pin B from the draper header support A 1015593 A B C D Figure 4 95 Draper Header Support 2 Position the draper header support B on lift linkage A and reinstall clevis pin C NOTE To avoid pin snagging the...

Page 174: ... seat for any reason 1016889 A B Figure 4 96 Center Link without Self Alignment 1 Hydraulic Center Link without Self Alignment Relocate pin A in frame linkage as required to raise the center link B until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup 1000754 A B Figure 4 97 Heade...

Page 175: ...der lift linkages NOTE If not prompted by the Harvest Performance Tracker HPT display to remove float remove float manually by doing the following 1015851 A B Figure 4 99 HPT Display 4 Press scroll knob A on HPT to display the QuickMenu system 5 Rotate scroll knob A to highlight the HEADER FLOAT symbol B and press scroll knob to select 1019607 A Figure 4 100 HPT Display 6 On Float Adjust page pres...

Page 176: ...slowly forward until lift linkages contact the support plates in the header legs and the header nudges forward 9 Ensure that lift linkages are properly engaged in header legs and are contacting the support plates 1016903 A B C Figure 4 103 Hydraulic Center Link 10 Self Aligning Hydraulic Center Link a Adjust position of the center link cylinder A with the switches on the GSL until hook B is above ...

Page 177: ... B of cylinder CAUTION Check to be sure all bystanders have cleared the area e Start engine 1014786 A Figure 4 105 GSL 12 Press the HEADER UP switch A to raise header to maximum height NOTE If one end of the header does NOT fully raise rephase the lift cylinders as follows a Press and hold the HEADER UP switch A until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinde...

Page 178: ...tand into uppermost position Release spring pin 1014791 A Figure 4 108 Cylinder Safety Prop 17 Disengage safety prop by turning lever A downward to raise safety prop until lever locks into vertical position NOTE If safety prop will not disengage raise header slightly 18 Repeat for opposite side CAUTION Check to be sure all bystanders have cleared the area 1014802 A Figure 4 109 GSL 19 Start engine...

Page 179: ...e Management Arm 1 Push link on latch C and pull handle A on hose management arm B rearward to disengage arm from latch 2 Move arm B toward left cab forward side of windrower 1015686 A C B Figure 4 111 Hydraulic Hose Management Arm 3 Connect hydraulic hose management arm A to windrower by securing the ball joint B on arm into the latch support C on windrower leg 4 Open left cab forward side platfo...

Page 180: ...13 Draper Reel Multicoupler 7 Retrieve draper drive and reel control multicoupler A from hose management arm 8 Push knob B on hydraulic receptacle and pull handle C fully away from windrower 9 Open cover D and position coupler onto receptacle Align pins in coupler with slots in handle C and push handle toward windrower so that coupler is locked onto receptacle and knob B snaps out NOTE Hose connec...

Page 181: ... onto receptacle and knob B snaps out 14 Close platform Refer to 5 4 2 Closing Platform page 258 1015750 Figure 4 115 Hydraulic Multicouplers and Hose Routing 15 Ensure hydraulic hose routing is as straight as possible and avoids potential rub wear points Detaching a D1X or D1XL Series Header WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and ...

Page 182: ... and pull handle B to disengage multicoupler C Disconnect the hydraulics from the rear knife reel drive receptacle NOTE Firmly hold handle B when disconnecting the multicoupler C Pressure may cause the handle to kick back with force 7 Route knife reel drive hose bundle back to the storage position D on the hydraulic hose management arm 8 Remove any debris that may have accumulated on the receptacl...

Page 183: ...14 Close platform Refer to 5 4 2 Closing Platform page 258 1019477 A C B Figure 4 120 Hose Management Arm 15 Disconnect hose management arm A from windrower by pulling latch lever B to open the latch Keep latch open and move hose management arm A away from header with handle C 1019476 A B C D Figure 4 121 Hose Management Arm 16 Pivot hose management arm B forward with handle A and engage hook D in...

Page 184: ... spring pin to lock stand 1015883 A Figure 4 123 Center Link 19 Windrowers with self aligning center link Release the center link latch A before returning to the cab 1014791 A Figure 4 124 Disengaging Safety Prop 20 Disengage safety prop by turning lever A downwards until lever locks into the vertical position 21 Repeat for the opposite side CAUTION Check to be sure all bystanders have cleared the...

Page 185: ...ad on center link 26 Windrowers with self aligning center link a Press the REEL UP switch C to disengage center link from header b Proceed to Step 28 page 169 1000758 A B Figure 4 126 Hydraulic Center Link 27 Windrowers without self aligning center link a Shut off the engine and remove the key b Disconnect center link by lifting release B and lift hook A off header CAUTION Check to be sure all bys...

Page 186: ...he operator s seat for any reason 1016889 A B Figure 4 128 Hydraulic Center Link 1 Hydraulic Center Link without Self Alignment Remove pin A and raise center link B until hook is above the attachment pin on header Replace pin A to hold center link in place IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup 1021177 A B C Figure 4 129 ...

Page 187: ... remove float manually by doing the following 1015851 A B Figure 4 131 HPT Display 4 Press rotary scroll knob A on the HPT display to highlight QuickMenu options 5 Rotate scroll knob A to highlight the HEADER FLOAT symbol B and press scroll knob to select The header float adjust screen displays 1019607 A Figure 4 132 HPT Display 6 Press soft key 3 A to remove the header float NOTE If the header fl...

Page 188: ...B Continue to drive slowly forward until feet engage the supports and header nudges forward 10 Ensure that feet A are properly engaged in supports B 1016903 A B C Figure 4 135 Hydraulic Center Link 11 Self Aligning Hydraulic Center Link a Adjust position of the center link cylinder A with the switches on the GSL until hook B is above the header attachment pin IMPORTANT Hook release C must be down ...

Page 189: ...CAUTION Check to be sure all bystanders have cleared the area e Start engine 1014786 A Figure 4 137 GSL 13 Press the HEADER UP switch A to raise the header to maximum height NOTE If one end of the header does NOT fully raise rephase the lift cylinders as follows a Press and hold the HEADER UP switch A until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now ...

Page 190: ...behind bracket 1019357 A Figure 4 140 Safety Props 17 Disengage safety props by turning lever A away from the header to raise the safety prop until the lever locks into vertical position Repeat for opposite cylinder 1014802 A Figure 4 141 GSL 18 Start the engine and press HEADER DOWN switch A on GSL to fully lower header NOTE If not prompted by the HPT display to restore float restore float manual...

Page 191: ...tair unit A on left cab forward side of windrower and ensure cab door is closed 2 Push latch B and pull platform A toward walking beam until it stops and latch engages 3 Retrieve the hydraulic hoses from the header 1019603 A Figure 4 143 Hose Support Attachment 4 Attach hose support A to the frame near the windrower left cab forward leg and route hoses under frame NOTE Route hoses as straight as p...

Page 192: ...h couplers to receptacles on windrower as follows a Connect pressure hose female coupler to receptacle A b Connect return hose male coupler to receptacle B c Connect case drain hose coupler to receptacle C d Connect the electrical harness to receptacle D NOTE The hydraulic hoses should have enough slack to pass by the multicoupler E without coming into contact with it This will protect the hoses f...

Page 193: ...Revision A 1015479 A B Figure 4 146 Left Cab Forward Platform 7 Push latch B to unlock platform A 1012700 A Figure 4 147 Closed Platform 8 Pull platform A towards the cab until it stops and latch engages OPERATION ...

Page 194: ...o be sure all bystanders have cleared the area 1014786 A Figure 4 148 GSL 1 Start the engine and press switch A to raise the header to the maximum height 2 Stop the engine and remove the key 1019357 A Figure 4 149 Safety Props 3 Disengage safety props by turning lever A away from header to raise safety prop until lever locks into vertical position Repeat for opposite cylinder 4 Open left side plat...

Page 195: ...cal harness A and hydraulic hoses B C and D from the windrower 1019603 A Figure 4 151 Hoses on Windrower 6 Remove hose support A and hose bundle from windrower frame 1021553 B C A Figure 4 152 Hose Storage Position 7 Slide support A into center link support B and secure with hardware C OPERATION ...

Page 196: ...ical harness B disconnected from the windrower in Step 5 page 179 into storage plate C NOTE Install caps and plugs on open lines to prevent buildup of dirt and debris while in storage 1000812 A B C Figure 4 154 Header Supports 9 Remove hairpin from clevis pin A Remove clevis pin from header support B on both sides of header OPERATION ...

Page 197: ...rops 11 Disengage safety prop by turning lever A downwards until lever locks into the vertical position 12 Repeat for the opposite side CAUTION Check to be sure all bystanders have cleared the area 13 Start engine and remove header float when prompted by the Harvest Performance Tracker HPT NOTE If not prompted by the HPT to remove float remove float manually 14 Lower the header to the ground OPERA...

Page 198: ...the header Non self aligning center link 1021572 B A Figure 4 158 Hydraulic Center Link 17 Shut off the engine and remove the key 18 Lift hook release A and lift hook B off header pin CAUTION Check to be sure all bystanders have cleared the area 19 Start the engine 1000812 A B C Figure 4 159 Header Support 20 Back the windrower slowly away from header 21 Reinstall clevis pin A through support C an...

Page 199: ...ct it 3 Scroll to highlight appropriate item and select it 4 Scroll to highlight appropriate option and select it Example If a draper header is attached and ATTACHMENTS B is selected the available choice is DOUBLE DRAPER DRIVE 5 Scroll to highlight appropriate item and select it 1016175 A B Figure 4 161 HPT Display 6 Press BACK button A on the HPT to return to the previous level within the menu st...

Page 200: ...d header always engage safety props when working on or around raised header and before going under header for any reason 1014786 A Figure 4 162 Ground Speed Lever 1 Start the engine Press the HEADER UP A switch to raise header to maximum height NOTE If one end of the header does NOT fully raise rephase the lift cylinders as follows a Press and hold the HEADER UP switch A until both cylinders stop ...

Page 201: ...eader float feature allows the header to closely follow ground contours and to respond quickly to sudden changes or obstacles The float setting is ideal when the cutterbar is on the ground with minimal bouncing or scooping or pushing soil IMPORTANT Set header float as light as possible without excessive bouncing to avoid frequent breakage of knife components scooping soil or soil build up at the c...

Page 202: ...th a draper header attached set the reel to the normal operating position 4 Using the HEADER DOWN switch B lower header fully with lift cylinders fully retracted 5 Turn engine off and remove the ignition key 6 Grasp one end of the header and lift The force to lift refer to Table 4 3 page 186 should the same at both ends Table 4 3 Target Header Float Values Header Type Force Required to Lift Header...

Page 203: ...gle lower the header skid shoes Refer to your header operator s manual 1015027 A B Figure 4 167 HPT Run Screen 3 Press rotary scroll knob A on HPT to display the QuickMenu system 4 Rotate scroll knob A to highlight header float icon B and press scroll knob to select 1019608 A B C D Figure 4 168 HPT Left Right Float Settings 5 Turn scroll knob A to highlight left B or right C float and press knob A...

Page 204: ...PT Run Screen 3 Press rotary scroll knob A on HPT to display the QuickMenu system 4 Rotate scroll knob A to highlight header float icon B and press scroll knob to select 1019608 A B C D Figure 4 171 HPT Left Right Float Settings 5 Turn scroll knob A to highlight left B or right C float and press knob A to activate selection 6 Turn scroll knob A to adjust float setting and press knob when finished ...

Page 205: ...r HPT to display the QuickMenu system or press F1 on the console 2 Rotate scroll knob A to highlight header float icon B and press scroll knob to select 1019607 A Figure 4 173 HPT Display Adjusting Float 3 Press soft key 3 A to remove or restore the header float NOTE If the header float is active the icon at soft key 3 will say REMOVE FLOAT if header float has been removed the icon will say RESTOR...

Page 206: ...trols may be installed but will be nonfunctional for certain headers Engaging and Disengaging the Header The HEADER ENGAGE switch engages and disengages the header drive CAUTION Check to be sure all bystanders have cleared the area 1012756 1012756 A B Figure 4 174 Header Engage Switch To engage header Push and hold HEADER ENGAGE switch A down while pulling up on the collar B To disengage header Pu...

Page 207: ... GSS Auger Headers knife auger and reel Reverse the header as follows 1012982 C B A Figure 4 175 Header Drive Controls 1 Press and hold the HEADER DRIVE REVERSE button A 2 Press and hold the HEADER ENGAGE switch B Pull up on collar C until switch B is in the ENGAGED position 3 Release the HEADER DRIVE REVERSE button A to stop the header 4 Push down to reset the HEADER ENGAGE switch B to OFF The he...

Page 208: ...header float because it has the effect of making the header lighter or heavier Adjust float as required Refer to Setting the Float page 187 To prevent excessive guard breakage when conditions are suited to lighter float e g rocky do NOT use the ground speed lever GSL tilt control C and D while in motion Instead use the header height E and F control Adjust the header angle as follows To decrease fl...

Page 209: ...1015883 A Figure 4 177 Center Link 1 If a header is attached to the windrower lower header to the ground 2 Turn off the engine and remove the key from the ignition 3 Pull up on handle A to release the locking device and lift the hook off the header pin 1015884 A B C Figure 4 178 Center Link Hook 4 Lower handle A into the locked position 5 Push up on lock pin B only not the actuator rod C Handle sh...

Page 210: ...e Double Windrow Attachment DWA allows two conditioned windrows from an A40DX Auger Header to be laid down side by side for faster pickup Conditioned crop is deposited onto the side delivery draper and delivered beside the windrower Raising the side delivery system shuts off the draper and allows the crop to be deposited between the windrower wheels as it would be without the side delivery system ...

Page 211: ...the operator s console NOTE This can also be done with the One Touch Return Refer to One Touch Return Buttons A B C page 74 Double Windrow Attachment DWA Conveyor Speed 1014968 A B Figure 4 185 Operator s Console The DWA conveyor speed is adjustable from the operator s console Press button A to increase the speed or button B to decrease the speed NOTE When DWA is attached the conveyor speed adjust...

Page 212: ...he following topic explains how the windrower controls the swath compressor and describes the automated raise lower functions CAUTION To avoid bodily injury or death from unexpected startup of machine always stop engine and remove key from ignition before leaving operator s seat for any reason 1021930 A Figure 4 187 HPT Display Swath compressor height A is displayed on the Harvest Performance Trac...

Page 213: ...ompressor icon C flashes Windrower icon B is solid when the target height is achieved Value A is 0 and image B is an outline with the swath compressor fully raised Icon B is not visible and automation is disabled without a header attached Swath compressor height can still be adjusted Swath compressor automated functions header engaged The swath compressor lowers to target height at a ground speed ...

Page 214: ... following conditions Swath compressor is not in use Windrower is being serviced Windrower is in engine forward mode 2 Turn handle A counterclockwise to disengage the lock before operating the swath compressor 4 6 8 One Touch Return One Touch Return allows you to choose and apply three presets to the A B and C keys A on the ground speed lever GSL 1015194 A A Figure 4 191 GSL One Touch Return prese...

Page 215: ...ll knob B or the GSL SELECT button not shown to select the SETTINGS icon C 1014860 A B Figure 4 193 Header Settings Icon and Set Up Header Menu List 4 Use the HPT scroll knob or the GSL scroll wheel to move the red cursor to the HEADER SETTINGS icon A 5 Press the HPT scroll knob or GSL SELECT button to display the SET UP HEADER menu list NOTE The F4 shortcut button on the operator s console also w...

Page 216: ...age two the fast rate Scroll through the RAISE FIRST RAISE SECOND and LOWER FIRST LOWER SECOND menu selections and program the following GSL buttons HEADER RAISE D half press adjusts first slow rate stage full press adjusts second fast rate stage HEADER LOWER E half press adjusts first slow rate stage full press adjusts second fast rate stage ONE TOUCH RETURN buttons A B and C trigger header raise...

Page 217: ...er page 158 4 7 1 Header Position Refer to 4 6 Operating with a Header page 184 for procedures for controlling header height header tilt and float 4 7 2 Adjusting Reel Fore Aft Position 1019520 B A Figure 4 195 Ground Speed Lever GSL The reel fore aft position is adjusted with the multi function switches on the ground speed lever GSL Press and hold the switch for the desired movement FORWARD A or ...

Page 218: ... from the ignition before leaving the operator s seat for any reason Before adjusting the header level remove the float spring tension to ensure that lift linkages are not affected by the springs 1015851 A B Figure 4 197 HPT Display 1 Press rotary scroll knob A on Harvest Performance Tracker HPT to display the QuickMenu system 2 Rotate scroll knob A to highlight the header float symbol B and press...

Page 219: ...to approximately 150 mm 6 in off the ground 7 Ensure that member A is against link B 8 Stop engine and remove the key from the ignition 9 Measure the distance to the ground at both ends of the header to determine if the header is level 1015881 A B Figure 4 201 Lift Linkage CAUTION Check to be sure all bystanders have cleared the area 10 If adjustment is necessary start engine and resume float Lowe...

Page 220: ... headers reel speed can run independently or be set relative to the ground speed of the windrower using the header index feature Refer to your header s operator manual for specific windrowing guidelines and recommended speeds Adjusting Reel Speed Reel speed is displayed in either rpm mph or km h depending on the global units selection The default reel speed is 60 rpm and can be set to auto or manu...

Page 221: ...est Performance Tracker HPT to display draper RUN SCREEN 1 1014578 A B Figure 4 204 HPT Scroll Knob and GSL Select Button 2 Press the scroll knob A on the Harvest Performance Tracker HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu system 1019542 A Figure 4 205 Header QuickMenu 3 Turn knob to scroll to REEL setting A on the QuickMenu and press knob to select it The...

Page 222: ...efault Press knob to select desired setting 8 Scroll to INDEX value C and select it 9 Turn scroll knob to set index value The index range is 8 km h 5 mph zero that is equal to ground speed is the default Press knob to select desired setting NOTE The reel operates at reel minimum speed when the ground speed is less than the set minimum speed Minimum reel speed is displayed A and MIN will replace th...

Page 223: ...210 Header QuickMenu 3 Turn knob to scroll to REEL setting A on QuickMenu and press knob to select it The next page opens 1023088 A B C Figure 4 211 Draper Header Reel Page 4 Turn scroll knob to mode window A and select it 5 Scroll in pop up window to MANUAL and select it 6 Scroll to units B and select desired unit rpm mph or km h 7 Proceed to next step to adjust reel speed C OPERATION ...

Page 224: ... pressure A lower setting will cause the alarm to be set off more often a higher setting will allow the alarm to be set off less frequently This adjustment requires the header to be in operation 1019554 A Figure 4 213 Header Run Screen 1 1 If RUN SCREEN 1 is not already displayed press soft key 1 A on the Harvest Performance Tracker HPT to display draper RUN SCREEN 1 1019523 A B Figure 4 214 HPT S...

Page 225: ... the windrow For information on draper speed guidelines and windrow types refer to your header operator s manual The draper speed can be set to run independently or relative to the ground speed of the windrower with the header index function Adjusting Draper Speed Draper speed is displayed in mph or km h depending on the global units selection the default is rpm and can be set to auto or manual mo...

Page 226: ...nce Tracker HPT to display draper RUN SCREEN 1 1019523 A B Figure 4 218 HPT Scroll Knob and GSL Select Button 2 Press the scroll knob A on the Harvest Performance Tracker HPT or the SELECT button B on the ground speed lever GSL while in any run screen to display the QuickMenu system 1019596 A Figure 4 219 Header QuickMenu 3 Turn knob and scroll to the DRAPER setting A on QuickMenu and press knob t...

Page 227: ...out in manual mode 7 Turn scroll knob to adjust draper minimum speed to 1 6 8 km h 1 5 mph with 5 km h 3 0 mph as the default Press knob to select desired setting 8 Scroll to INDEX value C and select it 9 Turn scroll knob to set index value The index range is 8 km h 5 mph zero i e equal to ground speed is the default Press knob to select desired setting NOTE The draper operates at MINIMUM SPEED wh...

Page 228: ... to display draper RUN SCREEN 1 1019523 A B Figure 4 223 HPT Scroll Knob and GSL Select Button 2 Press the scroll knob A on the Harvest Performance Tracker HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu page 1019597 A Figure 4 224 Draper Header QuickMenu 3 Turn knob to scroll to DRAPER setting A on QuickMenu and press knob to select it The next page opens OPERATI...

Page 229: ...A to increase draper speed in 2 km h 1 mph intervals c Similarly decrease draper speed with switch B Adjusting Draper Alarm Pressure Adjusting the draper alarm allows the operator to set an alert to inform them that the draper is operating at a desired pressure A lower setting will cause the alarm to be set off more often a higher setting will allow the alarm to be set off less frequently This adj...

Page 230: ...o DRAPER setting A on QuickMenu and press knob to select it The next page opens 1023089 A Figure 4 230 Draper Header Draper Page 4 Scroll to the DEFAULT DRAPER ALARM PRESSURE A and select it 5 Change the alarm set point by scrolling Scrolling past the highest setting turns off the alarm When the alarm point is off the digital value is replaced with three dashed lines 6 Adjust draper alarm pressure...

Page 231: ...ipping Disengage header Right draper slipping Disengage header The Operator cannot cancel the message NOTE A slipping draper can severely damage the draper belts Slippage is typically caused by debris inside the draper NOTE A draper slip sensor failure will disable the sensor and a fault will appear on the Harvest Performance Tracker HPT screen Contact your MacDon Dealer for service NOTE Draper sl...

Page 232: ... double knife 12 2 40 550 1100 700 1400 Draper with double knife 13 7 45 550 1100 700 1400 When the header is first attached to the windrower the Harvest Performance Tracker HPT receives a code from the header that determines the knife speed range and the minimum speed The desired speed can be programmed and stored in the HPT so the knife will operate at the original set point after the header is ...

Page 233: ... not already displayed press soft key 1 A on the Harvest Performance Tracker HPT to display draper RUN SCREEN 1 1014578 A B Figure 4 233 HPT Scroll Knob and GSL Select Button 2 Press the scroll knob A on the HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu page 1019621 A Figure 4 234 Draper Header QuickMenu 3 Scroll to the KNIFE setting A on the QuickMenu page and ...

Page 234: ...214733 218 Revision A 1015211 A Figure 4 235 Setting Knife Speed 4 Scroll to and select the KNIFE SPEED setting A 5 Adjust knife speed using the HPT scroll knob 6 Press the knob to select OPERATION ...

Page 235: ...uires the header to be in operation 1019554 A Figure 4 236 Header Run Screen 1 1 If RUN SCREEN 1 is not already displayed press soft key 1 A on the Harvest Performance Tracker HPT to display draper RUN SCREEN 1 1014578 A B Figure 4 237 HPT Scroll Knob and GSL Select Button 2 Press the scroll knob A on the HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu page 101962...

Page 236: ... to select it 5 Turn knob to change the ALARM set point in window A Scrolling past the highest setting turns the alarm off When the alarm point is off the digital value is replaced with three dashed lines 6 Adjust knife alarm pressure set point to desired value and press knob to select it Factory setting is 23 442 kpa 3400 psi OPERATION ...

Page 237: ...ment 1019554 A Figure 4 240 Header Run Screen 1 1 If RUN SCREEN 1 is not already displayed press soft key 1 A on the Harvest Performance Tracker HPT to display draper RUN SCREEN 1 1014578 A B Figure 4 241 HPT Scroll Knob and GSL Select Button 2 Press the scroll knob A on the HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu system 1019621 A Figure 4 242 Draper Heade...

Page 238: ...roll to and select the KNIFE SPEED ALARM setting A 5 Turn scroll knob to adjust knife speed alarm as desired Default is 70 and minimum value is 50 For example at a setting of 75 an alarm will sound when knife speed decreases to 75 of preset knife speed due to overload OPERATION ...

Page 239: ...e of the header Deck Shift CAUTION Check to be sure all bystanders have cleared the area Shift decks as follows 1012756 1012756 A B Figure 4 244 Header Engage Switch 1 Engage header by pushing and holding the HEADER ENGAGE switch A down and pulling up on collar B 1014967 A B C Figure 4 245 Header Deck Shift Switches A Right Side Delivery B Center Delivery C Left Side Delivery 2 Push the HEADER DEC...

Page 240: ...ine and use the HEADER TILT switches A and B on the ground speed lever GSL to set header tilt to the MID RANGE position 1012756 1012756 A B Figure 4 247 Header Engage Switch 2 Engage header by pushing and holding the HEADER ENGAGE switch A down and pulling up on the collar B 1014967 A B C Figure 4 248 Header Deck Shift Switches 3 Select one of the following deck positions using the DECK SHIFT swit...

Page 241: ...on 6 Repeat steps for the other deck positions 4 7 9 Draper Header Run Screens Two draper header specific run screens are viewable when operating the windrower with a draper header attached The screens are accessed by pressing the applicable soft keys on the Harvest Performance Tracker HPT 1019625 A B Figure 4 250 Harvest Performance Tracker 1 Press soft key 1 A to access RUN SCREEN 1 2 Press soft...

Page 242: ...n A Run Screen 1 Figure 4 251 Run Screen 1 Draper Header Display 1014944 A B C D E F G H H H A Reel Speed B Draper Speed C Knife Speed D Reel Pressure E Draper Pressure F Knife Pressure G Indexing H Alarm Point OPERATION ...

Page 243: ...214733 227 Revision A Run Screen 2 Figure 4 252 Run Screen 2 Draper Header Display 1014946 A B C D E A Draper Speed B Reel Speed C Indexing D Reel Fore Aft Position E Reel Height OPERATION ...

Page 244: ...differential relative to ground speed are set and reel speed is maintained relative to ground speed Refer to Setting Reel Speed in Auto Mode page 228 MANUAL mode Reel speed is set and is maintained regardless of ground speed Refer to Setting Reel Speed in Manual Mode page 230 Setting Reel Speed in Auto Mode This adjustment requires the header to be in operation 1019648 A Figure 4 253 Header Run Sc...

Page 245: ...igure 4 257 Auger Header Reel Screen 6 Scroll to the MINIMUM REEL SPEED setting A and select it this setting is grayed out in manual mode 7 Turn scroll knob to adjust minimum reel speed between 0 8 km h 5 mph Press knob to select desired setting 8 Scroll to INDEX value C and select it 9 Turn scroll knob to set index value The index range is 8 km h 5 mph zero i e equal to ground speed is the defaul...

Page 246: ...erformance Tracker HPT to display auger RUN SCREEN 1 1014578 A B Figure 4 259 HPT Scroll Knob and GSL Select Button 2 Press the scroll knob A on the Harvest Performance Tracker HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu system 1019638 1019638 A Figure 4 260 Header QuickMenu Screen 3 Turn knob to scroll to REEL setting A on QuickMenu and press knob to select i...

Page 247: ... km h per momentary press or continuous scrolling if switch is pressed and held Adjusting the Reel Auger Alarm Pressure Adjusting the reel auger alarm allows the operator to set an alert to inform them that the reel is operating at a desired pressure A lower setting will cause the alarm to be set off more often a higher setting will allow the alarm to be set off less frequently This adjustment req...

Page 248: ...tting A on QuickMenu and press knob to select it The next screen opens 1015205 A Figure 4 266 Setting Reel Alarm Pressure 4 Turn scroll knob to highlight reel pressure ALARM A and press knob to select it 5 Turn knob to change the ALARM set point in window A Scrolling past the highest setting turns off alarm When the alarm point is off the digital value is replaced with three dashed lines 6 Adjust ...

Page 249: ... the Harvest Performance Tracker HPT receives a code from the header that determines the knife speed range and the minimum speed The desired speed can be programmed and stored in the HPT so the knife will operate at the original set point after the header is detached and reattached to the windrower Refer to the header operator s manual for the suggested knife speed for a variety of crops and condi...

Page 250: ... not already displayed press soft key 1 A on the Harvest Performance Tracker HPT to display draper RUN SCREEN 1 1014578 A B Figure 4 268 HPT Scroll Knob and GSL Select Button 2 Press the scroll knob A on the HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu page 1019621 A Figure 4 269 Draper Header QuickMenu 3 Scroll to the KNIFE setting A on the QuickMenu page and ...

Page 251: ...tting will cause the alarm to be set off more often a higher setting will allow the alarm to be set off less frequently This adjustment requires the header to be in operation 1019648 A Figure 4 271 Header Run Screen 1 1 If RUN SCREEN 1 is not already displayed press soft key 1 A on the Harvest Performance Tracker HPT to display auger RUN SCREEN 1 1014578 A B Figure 4 272 HPT Scroll Knob and GSL Se...

Page 252: ... to desired value and press knob to select it Factory setting is 24 821 kPa 3600 psi Adjusting Knife Speed Alarm This adjustment requires the header to be in operation 1019648 A Figure 4 274 Header Run Screen 1 1 If RUN SCREEN 1 is not already displayed press soft key 1 A on the Harvest Performance Tracker HPT to display draper RUN SCREEN 1 1014578 A B Figure 4 275 HPT Scroll Knob and GSL Select B...

Page 253: ...croll to the KNIFE setting A on the QuickMenu screen and select it 1015213 A Figure 4 277 Knife Screen 4 Scroll to and select the KNIFE SPEED ALARM setting A displayed as a of the preset knife speed 5 Adjust knife speed alarm as desired Default is 70 and range is 50 90 OPERATION ...

Page 254: ... operating windrower with an auger header attached The screens are accessed by pressing the applicable soft keys on the Harvest Performance Tracker HPT Run Screen 1 Figure 4 278 Run Screen 1 Auger Header Display 1014964 A B C D A Reel Auger Speed B Knife Speed C Reel Auger Pressure D Knife Pressure OPERATION ...

Page 255: ...214733 239 Revision A Run Screen 2 Figure 4 279 Run Screen 2 Auger Header Display 1014966 A B C D E A Knife Speed B Knife Pressure C Reel Auger Speed D Index Value E Engine Load OPERATION ...

Page 256: ...ound speeds Refer to the header operator s manual for the suggested disc speed for a variety of crops and conditions Setting Disc Speed Default disc speed is 2000 rpm Follow these steps to adjust the disc speed CAUTION Check to be sure all bystanders have cleared the area 1012761 A B Figure 4 281 GSL 1 Engage the header Refer to Engaging and Disengaging the Header page 190 2 Adjust the disc speed ...

Page 257: ...adjustment requires the header to be in operation CAUTION Check to be sure all bystanders have cleared the area 1019651 A Figure 4 282 Disc Header Run Screen 1 1 If RUN SCREEN 1 is not already displayed press soft key 1 A on the Harvest Performance Tracker HPT to display draper RUN SCREEN 1 1014578 A B Figure 4 283 HPT Scroll Knob and GSL Select Button 2 Press the scroll knob A on the Harvest Perf...

Page 258: ...e Screen 4 Scroll to the DISC PRESSURE ALARM setting A and select it 5 Scroll to the desired alarm set point or scroll past the highest setting to turn the alarm OFF The digital value is replaced by three dashed lines indicating that it is possible to adjust the alarm set point value 6 Adjust disc alarm pressure set point to desired value Factory setting is 310 bar 4500 psi OPERATION ...

Page 259: ...ghter is desirable such as cutting along wheel tracks or irrigation borders CAUTION Check to be sure all bystanders have cleared the area 1014803 A B Figure 4 286 GSL 1 Start the engine and use the HEADER TILT switches A and B on the ground speed lever GSL to set header tilt to the MID RANGE position 1012756 1012756 A B Figure 4 287 Header Engage Switch 2 Engage header by pushing and holding the H...

Page 260: ...ches on the operator s console Right side delivery A Center delivery B Left side delivery C 1015886 A Figure 4 289 Header Engage Switch 4 Disengage the header by pushing down on HEADER ENGAGE switch A 5 Adjust the float setting for the selected deck position Refer to Setting the Float page 187 6 Repeat steps for the other deck positions OPERATION ...

Page 261: ...viewable when operating windrower with an auger header attached The screens are accessed by pressing the applicable soft keys on the Harvest Performance Tracker HPT Run Screen 1 Figure 4 290 Run Screen 1 Disc Header Display 1014987 A B C A Disc Speed B Disc Pressure C Engine Load Bar OPERATION ...

Page 262: ...214733 246 Revision A Run Screen 2 Figure 4 291 Run Screen 2 Disc Header Display 1014989 A B C D A Disc rpm Digital B Disc Pressure Digital C Engine Load Bar D Hydraulic Oil Temperature OPERATION ...

Page 263: ...in a convenient place away from buildings Diesel exhaust fluid DEF should be stored in a cool dry well ventilated area out of direct sunlight on lower shelf or on floor DEF is corrosive to some metals and should only be stored in polyethylene polypropylene or stainless steel containers DEF containers should be sealed to prevent contamination and the evaporation of water which will affect the speci...

Page 264: ...eferred 0 1 maximum 45 55 113 130 cold weather high altitude 460 Microns In extreme situations when available fuels are of poor quality or problems exist which are particular to certain operations additives can be used However the engine manufacturer recommends consultation with the fuel supplier or engine manufacturer before using fuel additives Situations where additives are useful include A cet...

Page 265: ...e class GL 5 fully synthetic gear lubricant SAE J2360 preferred 2 1 liters 2 2 US quarts Gear lubricant Wheel drive SAE 75W 140 or 80W 140 API service class GL 5 fully synthetic gear lubricant SAE J2360 preferred 1 4 liters 1 5 US quarts Antifreeze Engine cooling system ASTM D 6210 and Fleetguard ES Compleat 31 liters 8 2 US gallons 12 Engine oil Engine oil pan SAE 15W 40 compliant with SAE specs ...

Page 266: ...r propylene glycol base prediluted 40 60 heavy duty coolant Ethylene glycol or propylene glycol base heavy duty coolant concentrate in a 40 60 mixture of concentrate with quality water Water quality is important to the performance of the cooling system Distilled deionized or demineralized water is recommended for mixing with ethylene glycol and propylene glycol base engine coolant concentrate IMPO...

Page 267: ...uel filter element MD 205028 Secondary fuel filter element MD 205029 Fuel strainer fuel tank vent line filter MD 111608 Primary element cab MD 111060 Primary air filter element MD 111954 Secondary air filter element MD 111955 Return air filter MD 109797 Diesel exhaust fluid DEF suction filter MD 207478 Diesel exhaust fluid DEF vent hose filter MD 111608 DEF dosing unit filter kit MD 207510 MAINTEN...

Page 268: ... Schedule Break in Inspections Hours Item Check 1 Drive wheel nuts Torque 510 Nm 375 lbf ft dry Repeat checks at one hour intervals until torque stabilizes at two consecutive checks 5 A C compressor belt Tension 5 Caster wheel nuts Torque 170 Nm 125 lbf ft 5 Caster wheel anti shimmy dampener bolts Inboard bolt torque 136 Nm 100 lbf ft Outboard bolt torque 244 Nm 182 lbf ft Outboard jam nut 136 Nm ...

Page 269: ...Hours or Daily13 ü Engine oil level14 ü Engine coolant level at reserve tank14 ü Fuel tank14 ü Drain fuel filter water trap14 ü Hydraulic hoses and lines for leaks14 ü Hydraulic oil level14 ü Tire inflation14 ü Diesel exhaust fluid DEF level14 Annually15 ü A C blower ü Antifreeze concentration ü Battery charge ü Battery fluid level ü Steering linkages 50 Hours Cab fresh air intake filter S Caster ...

Page 270: ...Drive wheel lubricant level S Mud caster wheel hub bearings ü Exhaust system visually inspect for leakage point loose clamps or loose hose p Engine to pumps gearbox oil 500 Hours or Annually13 15 p Primary and secondary fuel filters p Hydraulic return filter and charge filter ü Safety systems 1000 Hours DEF supply module filter 1000 Hours or Annually13 p Fuel tank vent line filter p Wheel drive lu...

Page 271: ...nance tool use the following procedure 1016058 A B C Figure 5 1 Opening the Main Menu 1 Press soft key 5 A to display the main menu 2 To select the MAINTENANCE icon C use the Harvest Performance Tracker HPT scroll knob B or the ground speed lever GSL scroll wheel not shown 3 Press the HPT scroll knob B or the GSL SELECT button not shown to select the icon 1016133 A B Figure 5 2 Maintenance Icon an...

Page 272: ... Hood WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 1019838 A B Figure 5 3 Hood 2 Move latch A towards right cab forward side of the windrower 3 Grasp louver B and lift hood to open 1016409 A Figure 5 4 Hood with Optiona...

Page 273: ...ion A 5 3 2 Closing Hood 1013204 A Figure 5 5 Engine Compartment 1 Grasp hood by louver A and lower until hood engages latch NOTE Check that latch lever is not tilted to ensure hood is latched MAINTENANCE AND SERVICING ...

Page 274: ...t is unstable and may cause you to fall 1015479 A B Figure 5 6 Left Cab Forward Platform 1 Approach platform stair unit A on left cab forward side of windrower and ensure cab door is closed 2 Push latch B and pull platform A toward walking beam until it stops and latch engages 5 4 2 Closing Platform CAUTION Do NOT stand on an unlocked platform It is unstable and may cause you to fall 1015478 A B F...

Page 275: ...the latch position by loosening bolts A and moving the latch B 3 Retighten bolts A and close the platform 1015547 A B C Figure 5 10 Left Platform 4 The rubber bumper B at the cab end of the platform should measure 52 60 mm 2 2 4 in when properly compressed against the frame Platform should also sit firmly against the front guide A NOTE Top plate of platform removed for clarity 5 If adjustment is r...

Page 276: ... 4 Accessing Tool Box A tool box is located inside a storage compartment under the left cab forward platform 1015203 B A Figure 5 12 Tool Box 1 Grasp handle on storage compartment A and press latch B Pull the unlatched handle to open the compartment 1020200 B A Figure 5 13 Tool Box 2 The tool box A is located inside storage compartment B 3 Swing compartment B under platform to close it and push on...

Page 277: ...achine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 1015719 A B Figure 5 14 View from beneath Tank 2 Place a drain pan under the DEF tank B The drain pan should be large enough to hold 29 liters 7 5 US gallons IMPORTANT Spilled DEF must be contained and absorbed by non combustible absorbent materi...

Page 278: ... the fuel tank CAUTION Avoid contact with eyes In case of contact rinse immediately with water for 15 minutes 1012960 A Figure 5 16 DEF Tank 4 Fill tank with approved DEF Refer to 5 1 3 Lubricants Fluids and System Capacities page 249 IMPORTANT DEF is corrosive Spilled DEF must be contained and absorbed by non combustible absorbent material like sand and then shovelled to a suitable container for ...

Page 279: ...e operating temperature range by lowering the coolant freezing point and by raising its boiling point Anti freeze also contains rust inhibitors and other additives to prolong engine life IMPORTANT If anti freeze strength is not adequate do NOT drain cooling system to protect against freezing System may not drain completely and damage from freezing could still result Refer to 5 1 3 Lubricants Fluid...

Page 280: ...ndition to maintain the 97 124 kPa 14 18 psi pressure in the cooling system CAUTION To avoid personal injury from hot coolant do NOT turn pressurized coolant tank cap until engine cools WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and rem...

Page 281: ...Check the gasket for cracks or deterioration and replace the cap if necessary 6 Check that the spring in the cap moves freely 7 Replace the cap if spring is stuck 8 Close the hood Refer to 5 3 2 Closing Hood page 257 Charge Air Cooler CAC Figure 5 20 Charge Air Cooler CAC 1015747 A B C D A Turbocharger B Charge Air Inlet Duct C Charge Air Cooler D Charge Air Outlet Duct MAINTENANCE AND SERVICING ...

Page 282: ... the cab The cooler screens and components should be cleaned with compressed air every 100 hours of operation Daily cleaning may be required if operating in heavy crop conditions Refer to 5 9 2 Cleaning Cooler Module page 305 Hydraulic Oil Cooler The hydraulic oil cooler is located inside the cooling box behind the radiator 1019710 A Figure 5 22 Hydraulic Oil Cooler Clean cooler A with compressed ...

Page 283: ...er Lines Condenser The air conditioning condenser should be cleaned with compressed air every 100 hours of operation More frequent cleaning may be necessary in severe conditions Cleaning the condenser can be done at the same time as the radiator oil cooler and charge air cooler Refer to 5 9 2 Cleaning Cooler Screens and Components page 305 MAINTENANCE AND SERVICING ...

Page 284: ...ter servicing should only be performed when the Harvest Performance Tracker HPT indicates ENGINE AIR FILTER or at the specified interval Refer to 5 2 2 Maintenance Schedule Record page 253 Figure 5 24 Air Intake System 1019637 A B C D E F A Air Intake B Air Duct to Air Cleaner C Air Cleaner Intake D Air Cleaner E Turbocharger Intake F Aspirator Duct 1019750 A Figure 5 25 Filter Service Required A ...

Page 285: ...n a few hours by a Doctor familiar with this type of injury or gangrene may result IMPORTANT Foreign material such as dirt dust and water is the major cause of damage in the hydraulic system If hydraulic system components must be disconnected for service protect the ends of hoses tubing and ports of components from contamination with clean lint free towels or clean plastic bags Before installing a...

Page 286: ...maintain positive pressure in the work circuit Provide flushing flow for cooling and introduce clean oil into the circuit Reel and Draper Hydraulics The reel and draper circuits are powered by a gear pump This allows independent oil flow to the reel and draper circuit and separates oil flow from the knife pump The header drive manifold manages flow control and relief for these circuits Traction Dr...

Page 287: ...214733 271 Revision A 5 5 5 Electrical System Module Layout MAINTENANCE AND SERVICING ...

Page 288: ......

Page 289: ...MAINTENANCE AND SERVICING Module Locations 1024956 A B C D E F G H J 214733 273 Revision A ...

Page 290: ...play MD 208128 C Roof relay Module MD 208160 16 D Master Control Module MD 205941 E Firewall Extension Module MD 201396 F Chassis Extension Module MD 201396 G HVAC Controller Module MD 208110 16 H Chassis Relay Module MD 208160 16 J Engine ECM 214733 274 Revision A 16 Fuse Panel and Relay Module Decals page 381 ...

Page 291: ... positions One is behind the cab next to the master controller and the other is located inside the left frame rail They are used to provide inputs and outputs to various sensors and valve solenoids throughout the windrower Relay Modules 1015068 Figure 5 30 Chassis Relay Module The M1170 Windrower s relay modules are located in two positions chassis and roof There are fuses and relays located in bo...

Page 292: ...1 8 Welding Precaution page 9 Always disconnect battery ground cables when working with the alternator or regulator Never attempt to polarize alternator or regulator If wires are disconnected from the alternator refer to Figure 5 32 page 276 to ensure proper connection Never ground the alternator field terminal or field Never connect or disconnect alternator or regulator wires with battery connect...

Page 293: ...ompound Do NOT use an impact gun and do NOT overtighten wheel nuts Use only genuine manufacturer specified nuts 1023264 A Figure 5 33 Drive Wheel location 1 Locate the drive wheels A 1 3 4 5 6 7 8 9 10 2 1007534 A Figure 5 34 Drive Wheel 2 Torque each nut A to 510 Nm 375 lbf ft using the tightening sequence shown at right 3 Repeat tightening sequence two additional times ensuring the specified tor...

Page 294: ...ut bolt torque after 10 and 50 hours field or road operation and then every 200 hour intervals thereafter 1023262 A Figure 5 35 Caster Wheel Location 1 Locate the caster wheel assemblies A 1000549 A 1 2 3 4 5 6 7 8 Figure 5 36 Forked Casters With Suspension 2 Tighten wheel nuts A to 163 Nm 120 lbf ft using the tightening sequence shown at right Repeat the tightening sequence three times 1025863 A ...

Page 295: ...ard bolts B should be tightened to 136 Nm 100 lbf ft Outboard bolt C should be tightened to 244 Nm 182 lbf ft Outboard jam nut D should be tightened to 136 Nm 100 lbf ft 5 6 4 Tightening Walking Beam Adjustment Bolts Check walking beam adjustment bolt torque after 5 10 and 50 hours of field or road operation 1019119 B A Figure 5 39 Walking Beam Adjustment Bolts 1 Tighten and torque back bolts A to...

Page 296: ...he key 2 Open the hood Refer to 5 3 1 Opening Hood page 256 1018847 A B C D Figure 5 40 Air Conditioning A C Compressor 3 Loosen compressor mounting hardware A 4 Pry compressor B away from engine so that a force of 45 N 10 lbf deflects the belts C 5 mm 3 16 in at mid span NOTE The tab D on bracket can be used as support for prying 5 Tighten compressor mounting hardware A 6 Recheck tension and read...

Page 297: ...ave engaged NOTE The engine should be warm when changing the lubricant 1 Park windrower on a level surface 2 Stop the engine and remove the key 3 Place a 4 liter 1 US gallon drain pan under the gearbox 1024969 A B Figure 5 41 Engine Gearbox 4 Remove drain plug B and allow lubricant to completely finish draining 5 Inspect the drain plug Small metal shavings are normal if there are any larger metal ...

Page 298: ...ower on level ground and position windrower so drain plug B is at the lowest point 2 Shut down the windrower and remove key from ignition 3 Place a container about 2 liters 2 quarts under the lower drain plug B 4 Remove plugs A and B and drain lubricant into container 5 Dispose of oil in a manner that complies with local rules and regulations 1007544 A B C Figure 5 43 Drive Wheel 6 After the lubri...

Page 299: ...Charge Filter WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason DANGER Avoid high pressure fluids Escaping fluid can penetrate the skin causing serious injury 1015192 A Figure 5 44 Charge Filter 1 Stop the engine and remove the key 2 Open left platform Refer to...

Page 300: ...It must be changed after the first 50 hours and then at 500 hour intervals Follow the service schedule on the Harvest Performance Tracker HPT display Removing Return Oil Filter WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason DANGER Avoid high pressure fluids ...

Page 301: ...film of clean oil to the new filter gasket C IMPORTANT Do NOT pre fill filter before installation as this may potentially introduce unfiltered oil into the system 3 Install new gasket C into the groove B in the filter head A 4 Screw the new filter D onto the filter head until the gasket just contacts the filter 1015198 A Figure 5 49 Return Filter 5 Tighten filter A an additional 3 4 turn by hand I...

Page 302: ...ing Hydraulic Oil page 290 Check tire inflation Refer to 5 7 4 Checking Tire Pressures page 291 Check hydraulic hoses and lines for leaks Refer to 5 7 6 Hoses and Lines page 295 Drain fuel filter water trap Refer to 5 7 2 Fuel Water Separator page 289 Clean radiator hydraulic oil cooler charge air cooler and A C condenser Refer to 5 9 2 Cleaning Cooler Module page 305 Fill fuel tank Refer to 5 7 7...

Page 303: ...e hood 1 Operate the engine at low idle and check for leaks at the filter and drain plug 2 Stop the engine and remove the key Wait about five minutes 1022834 A Figure 5 50 Dipstick Location 3 Remove dipstick A by turning it counterclockwise to unlock 4 Wipe dipstick clean and reinsert it into engine 1000074 Figure 5 51 Engine Oil Level 5 Remove dipstick again and check oil level Oil level should b...

Page 304: ...ler Cap 2 Clean around filler cap A and remove by turning it counterclockwise 3 Carefully pour in 14 liters 14 8 qts U S of new oil A funnel is recommended to avoid spillage Refer to 5 1 3 Lubricants Fluids and System Capacities page 249 for oil specifications CAUTION Do NOT fill above the HIGH mark 4 Replace oil filler cap A and turn it clockwise until snug 5 Check the oil level Refer to 5 7 1 Ch...

Page 305: ...or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 2 Open the hood Refer to 5 3 1 Opening Hood page 256 1012647 A B C Figure 5 53 Fuel System A Primary Fuel Filter B Water in Fuel WIF Sensor C Drain Valve 3 Place a container under the filter A to catch spi...

Page 306: ...high pressure fluids Escaping fluid can penetrate the skin causing serious injury 1 Park windrower on level ground and lower header and reel so that lift cylinders are fully retracted 2 Stop the engine and remove the key 1012665 A Figure 5 54 Hydraulic Oil Sight Glass 3 Locate the sight glass A on the right side of tank It indicates the oil level and any signs of contamination NOTE No oil in the s...

Page 307: ... knife timed Turf 138 20 D120X single reel 6 1 m 20 ft double knife timed Bar 138 20 D120X single reel 6 1 m 20 ft double knife timed Turf 138 20 D125X single reel 7 6 m 25 ft double knife timed Bar 159 23 D125X single reel 7 6 m 25 ft double knife timed Turf 159 23 D130XL single reel 9 1 m 30 ft double knife timed Transport 1 Bar 200 29 D130XL single reel 9 1 m 30 ft double knife timed Transport ...

Page 308: ...ross auger vertical knives 3 Bar 283 41 D135XL double reel 10 7 m 35 ft double knife untimed Transport upper cross auger vertical knives 3 Turf 241 35 D140XL double reel 12 2 m 40 ft double knife untimed Base 2 Bar 241 35 D140XL double reel 12 2 m 40 ft double knife untimed Base 2 Turf 241 35 D140XL double reel 12 2 m 40 ft double knife untimed Transport 2 Bar 241 35 D140XL double reel 12 2 m 40 f...

Page 309: ... 241 35 Rotary Disc Header R113 R116 4 m 13 ft 4 9 m 16 ft No Conditioner Bar or Turf 138 20 R113 R116 4 m 13 ft 4 9 m 16 ft Steel or Poly Roll Bar 179 26 R113 R116 4 m 13 ft 4 9 m 16 ft Steel or Poly Roll Turf 159 23 Auger Header A40DX 4 9 m 16 ft Bar 200 29 A40DX 4 9 m 16 ft Turf 200 29 A40DX GSS 4 9 m 16 ft Grass Seed Bar 159 23 A40DX GSS 4 9 m 16 ft Grass Seed Turf 159 23 A40DX 5 5 m 18 ft Bar...

Page 310: ...ooled down prior to checking 1 Stop the engine and remove the key 2 Open the hood Refer to 5 3 1 Opening Hood page 256 1018836 A Figure 5 56 Coolant Tank 3 The tank has a MAX and MIN COLD line marker Coolant level should be kept at the MAX COLD line A NOTE When checking coolant level use the MAX COLD line on the side of tank that faces cab for an accurate measurement NOTE For specifications refer ...

Page 311: ...sure If ANY fluid is injected into the skin it must be surgically removed within a few hours by a Doctor familiar with this type of injury or gangrene may result Use a piece of cardboard or paper to search for leaks Any service components must be genuine MacDon parts All connections must be properly torqued Refer to 8 1 Torque Specifications page 417 IMPORTANT Keep hydraulic coupler tips and conne...

Page 312: ... pump transfer hose nozzle and others A wire connection from the fuel delivery system to the machine chassis will equalize the static electric potential between the two machines further reducing the chance of a static electric discharge A properly grounded fuel delivery system has an electrically conductive connection from the fuel delivery system tank to earth ground to allow static and electrica...

Page 313: ... of the fuel tank CAUTION Avoid contact with eyes In case of contact rinse immediately with water for 15 minutes 1012960 A Figure 5 60 DEF Tank 4 Fill tank with approved DEF Refer to 5 1 3 Lubricants Fluids and System Capacities page 249 IMPORTANT DEF is corrosive Spilled DEF must be contained and absorbed by non combustible absorbent material like sand and then shovelled to a suitable container f...

Page 314: ...ilter Location The fresh air intake filter is located outside the lower right rear of the cab A and should be serviced every 50 hours under normal conditions and more frequently in severe conditions Refer to 5 1 4 Filter Part Numbers page 251 for the appropriate part number Removing Fresh Air Intake Filter WARNING To avoid bodily injury or death from unexpected startup of the machine always stop t...

Page 315: ...must NOT exceed 414 kPa 60 psi Do NOT direct air against outside of element as dirt might be forced through to the inside 3 Hold the air nozzle next to the filter element s inner surface and move up and down the pleats 4 Repeat previous steps to remove additional dirt as required 5 Hold a bright light inside the element and check carefully for holes Discard any element that shows the slightest hol...

Page 316: ...ure 5 64 Fresh Air Intake Box 1 Clean interior of fresh air intake box A 1015294 A B Figure 5 65 Fresh Air Intake Filter 2 Install air filter A onto fresh air box panel B 1022381 A B C Figure 5 66 Fresh Air Intake Filter 3 Secure air filter C with retainer B 4 Install knob A and turn clockwise to tighten MAINTENANCE AND SERVICING ...

Page 317: ...er on the ground the ground speed lever in PARK position and the steering wheel in locked position centered Wait for the HPT to beep and display a red P symbol to confirm the park brakes have engaged 1 Park the windrower on level ground shut down engine and remove key 1023744 A Figure 5 68 Gearbox Lubricant Check Plug 2 Remove hex head check plug A on underside of windrower beneath the main pumps ...

Page 318: ...d page 253 Greasing Procedure WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 To avoid injecting dirt and grit wipe grease fitting with a clean cloth before greasing 2 Inject grease through fitting with grease gun until grease overflows fitting except where...

Page 319: ...A Grease Points Figure 5 70 Grease Points 1014986 1014986 B C A A Top Link 2 Places Both Sides B Caster Pivot Both Sides C Caster Wheel Hub Both Sides 17 MAINTENANCE AND SERVICING 17 Do NOT over grease Use 1 pump of grease ...

Page 320: ... 71 Return Air Filter 1 Unscrew two knobs A attaching cover and filter to cab wall and remove cover and filter assembly B 1015681 A B Figure 5 72 Return Air Filter 2 Separate the filter B from the cover A 3 Clean the electrostatic filter as follows a Mix a solution of warm water and detergent in a suitable container so that the filter B can soak for a few minutes b Agitate to flush out the dirt c ...

Page 321: ...avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 2 Open the engine compartment hood Refer to 5 3 1 Opening Hood page 256 The maintenance platforms can remain in the forward position 3 Proceed to cleaning procedures Refer to Cleaning R...

Page 322: ...gure 5 74 Left Cooler Module 1 At left cab forward side cooler module push latch A and open engine radiator door B 1019887 A B C Figure 5 75 Left Side Coolers 2 Lower lever A to release screen condenser door B from radiator C and open screen condenser door B 1019888 A B C Figure 5 76 Left Side Coolers 3 Pull lever A up to partially open condenser B away from screen C MAINTENANCE AND SERVICING ...

Page 323: ...bris from radiator D condenser A and screen C with compressed air 1019888 A B C Figure 5 78 Left Side Coolers 6 Close condenser B into screen C and secure with bracket A 1019887 A B C Figure 5 79 Left Side Coolers 7 Close screen condenser door B onto radiator door C and secure with lever A MAINTENANCE AND SERVICING ...

Page 324: ... the coolers at the right cab forward side of the windrower 1013115 A B Figure 5 81 Right Cooler Module 1 At the right cab forward side cooler module pull latch handle A and open the screen B 1015749 B A Figure 5 82 Engine Radiator Door 2 At the left cab forward side cooler module push latch A and open engine radiator door B to allow access inside cooler module MAINTENANCE AND SERVICING ...

Page 325: ...inside the cooler box A charge air cooler B and hydraulic oil cooler C 1025633 A Figure 5 84 Right Side Coolers 4 At right side cooler module with screen door open clean debris from screen A with compressed air 1013115 A B Figure 5 85 Right Cooler Module 5 Close screen door B and secure with latch A MAINTENANCE AND SERVICING ...

Page 326: ...g Engine Oil WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason NOTE The engine should be warm prior to changing the oil 1 Stop the engine and remove the key 2 Place a drain pan with a capacity of about 24 liters 6 US gallons under the engine oil drain 1012640 A...

Page 327: ...moved from filter head 4 Clean gasket mating surface 5 Apply a thin film of clean oil to the gasket on the new filter Refer to 5 1 4 Filter Part Numbers page 251 for recommended oil filter 6 Screw the new filter onto the filter mount until the gasket contacts the filter head 7 Tighten the filter an additional 1 2 to 3 4 turn by hand IMPORTANT Do NOT use a filter wrench to install the oil filter Ov...

Page 328: ...ler Cap 2 Clean around filler cap A and remove by turning it counterclockwise 3 Carefully pour in 14 liters 14 8 qts U S of new oil A funnel is recommended to avoid spillage Refer to 5 1 3 Lubricants Fluids and System Capacities page 249 for oil specifications CAUTION Do NOT fill above the HIGH mark 4 Replace oil filler cap A and turn it clockwise until snug 5 Check the oil level Refer to 5 7 1 Ch...

Page 329: ... 3 Slightly lift catch A at side of end cap B Rotate end cap counterclockwise until it stops 1000097 A Figure 5 90 Air Filter 4 Make sure arrow A lines up with the UNLOCK symbol on end cap 5 Pull off the end cap 1000098 A Figure 5 91 Air Filter 6 Check the aspirator duct opening A for obstructions or damage Clean if necessary 7 Place cover on platform NOTE Hoses can be left connected to the cover ...

Page 330: ...hes are secure IMPORTANT Clean the inside of the housing and cover carefully Dirt left in the air cleaner housing may be harmful to your engine Use a clean water dampened cloth to wipe every surface clean Check it visually to make sure it is clean before putting in a new element Always clean the gasket sealing surfaces of the housing An improper gasket seal is one of the most common causes of engi...

Page 331: ...re 5 94 Air Filter 2 Align arrow A to UNLOCK position on end cap and push end cap fully onto housing 3 Rotate end cap clockwise until catch A engages housing to prevent end cap from turning 1019088 A B Figure 5 95 Air Filter 4 Position end cap B onto filter housing with aspirator pointing approximately down 5 Secure end cap onto filter housing by closing latch A 6 Close the hood Refer to 5 3 2 Clo...

Page 332: ...e filter element MUST be replaced 5 If secondary element passes inspection use compressed air not exceeding 270 kPa 40 psi and a dry element cleaner gun to clean the primary element Hold nozzle next to inner surface only and move up and down on pleats NOTE After three cleanings or at the specified interval replace the primary element 6 Repeat inspection before installing Refer to Installing Engine...

Page 333: ...pected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1007544 A B C Figure 5 98 Drive Wheel 1 Park the windrower on level ground 2 Position windrower so that plugs A and B are horizontally aligned with the center C of the hub WARNING Use caution when removing plug as there may be pressure in the drive 3 Remove pl...

Page 334: ...ally aligned with the center C of the hub 2 Stop the engine and remove the key 3 Remove either plug A or B NOTE PRIOR TO FIRST CHANGE Use SAE 85W 140 API service class GL 5 extreme pressure gear lubricant non synthetic NOTE AFTER FIRST CHANGE Use SAE 75W 140 or 80W 140 API service class GL 5 fully synthetic transmission lubricant SAE J2360 preferred 4 Add lubricant through one of the ports until t...

Page 335: ...e exhaust system requires no regular maintenance but it should be inspected periodically as follows 1 Open the hood Refer to 5 3 1 Opening Hood page 256 IMPORTANT Ensure the exhaust system is secure to eliminate vibration 1015790 A A B C C D E E E C C Figure 5 100 Exhaust System 2 Check the following a Exhaust canisters A and bellow tube B for dents cracks and wear b Straps C for tightness c U bol...

Page 336: ...through IMPORTANT If exhaust is leaking tighten clamps to 12 15 Nm 9 11 lbf ft If leaking at band connection replace seals Contact your Dealer if exhaust leak persists 5 Check tubing for dents or crushed areas Dents or crushed portions of any tubing create exhaust flow restriction and increase back pressure significantly Even relatively small dents will cause decreased fuel economy and increased t...

Page 337: ...ave engaged NOTE The engine should be warm when changing the lubricant 1 Park windrower on a level surface 2 Stop the engine and remove the key 3 Place a 4 liter 1 US gallon drain pan under the gearbox 1024969 A B Figure 5 102 Engine Gearbox 4 Remove drain plug B and allow lubricant to completely finish draining 5 Inspect the drain plug Small metal shavings are normal if there are any larger metal...

Page 338: ...of image was made transparent to show the primary filter A Removing Primary Fuel Filter WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 2 Open the hood Refer to 5 3 1 Opening Hood page 256 1012647 A B C Figure 5 104 Fuel S...

Page 339: ...4 turn by hand IMPORTANT Do NOT use a filter wrench to install the filter Overtightening can damage the gasket and filter Removing Secondary Fuel Filter WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 2 Open the hood Refer...

Page 340: ... drain manifold Small amounts of air introduced by changing filters or injection pump supply line will be vented automatically if the fuel filters are changed in accordance with instructions IMPORTANT Do NOT bleed the fuel system Manual priming will be required if Fuel filter is replaced Injection pump is replaced High pressure fuel lines are replaced Engine is run until fuel tank is empty WARNING...

Page 341: ...7 5 11 2 Safety Systems Checking Operator Presence System Perform the following checks on the Operator Presence System every year or every 500 hours whichever occurs first Checking the Operator Presence System switch status on the Harvest Performance Tracker HPT display 1 Turn the key in the windrower ignition to the ON position 1026677 A C B Figure 5 109 HPT Soft Keys 2 Access the windrower menus...

Page 342: ...resent Status Set to ON 7 Scroll to OPERATOR PRESENT A and check the following conditions The status must be ON when the Operator is sitting in the seat The status must be OFF when the Operator is not sitting in the seat NOTE If the two conditions listed above are NOT true the Operator Presence System requires adjustment See your MacDon Dealer MAINTENANCE AND SERVICING ...

Page 343: ... out of the seat In approximately five seconds the header should shut off b If NOT the Operator Presence System requires adjustment See your MacDon Dealer NOTE To restart the header move the HEADER ENGAGE switch to OFF position and then back to the ON position 3 With the windrower moving at less than 8 km h 5 mph a Stand up out of the seat b The Harvest Performance Tracker HPT display will flash N...

Page 344: ...NOT IN NEUTRAL and CENTER STEERING WHEEL accompanied by a short beep with each flash and the engine should NOT turn over If the engine turns over the system requires adjustment See your MacDon Dealer A properly functioning system should operate as follows If not see your MacDon Dealer The starter should engage ONLY when the GSL is in PARK the steering wheel is locked in the CENTER position and the...

Page 345: ...ry 1000 hours or annually whichever occurs first Change the filter as follows WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason WARNING To avoid personal injury or death from explosion or fire do NOT smoke or allow flame or sparks near windrower when servicing ...

Page 346: ...lter should face away from the fuel tank hose NOTE If filter has an arrow instead of an IN marking arrow should point toward the fuel tank hose 1018830 C B A Figure 5 116 Fuel Tank Vent and Filter 6 Attach fuel vent hose A to filter B and secure both hoses with tension clamps C 7 Close hood Refer to 5 3 2 Closing Hood page 257 MAINTENANCE AND SERVICING ...

Page 347: ...g Unit 1 Locate the aftertreatment diesel exhaust fluid DEF supply module A on the inside of the right platform by the engine oil dipstick 1015731 A Figure 5 118 DEF Dosing Unit Filter Cap 2 Inspect the area around the seal and vent of the aftertreatment DEF dosing unit filter cap A for signs of leakage 3 DEF fluid leaves a white deposit when dry If there is evidence of leaking remove the supply m...

Page 348: ...ace protection when using compressed air Flying debris and dirt can cause personal injury DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason IMPORTANT Any spilled DEF must be contained and absorbed by non combustible absorbent material like sand and then shoveled...

Page 349: ...emove the aftertreatment DEF filter equalizing element B 5 Remove the old aftertreatment DEF dosing unit filter element D NOTE A disposable service tool C is included with the filter to aid in filter removal Use the appropriate end of the tool to remove filter When inserting the tool a click sound can be heard which indicates proper engagement with the filter 6 Discard and replace the filter and e...

Page 350: ...t DEF dosing unit cap 7 If cap threads are damaged inspect the aftertreatment DEF dosing unit threads 8 If threads of aftertreatment DEF dosing unit are damaged replace the entire aftertreatment DEF dosing unit 9 Clean the aftertreatment DEF dosing unit cap and threads on the supply module with warm water and clean cloth Installing the Supply Module Filter 1012014 D C A B Figure 5 120 DEF Dosing U...

Page 351: ...ry 2000 hours of operation or two years whichever occurs first Draining Coolant WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason CAUTION To avoid personal injury from hot coolant do NOT turn pressurized coolant tank cap until engine cools 1 Stop the engine and...

Page 352: ...ss the red area on the console TEMPERATURE CONTROL until maximum heating is reached Run the engine until normal operating temperature green range on display is reached 10 Stop the engine Drain water out before rust or sediment settles Repeat Steps 3 page 335 to 7 page 336 to drain water 11 Close drain valves Fill the system with a solution of clean water and a heavy duty radiator cleaner Follow in...

Page 353: ...cities page 249 3 Add coolant at a rate not exceeding 11 L min 3 gpm until the recovery tank is one half full NOTE When adding coolant use the MAX COLD line B on the side of tank that faces cab for an accurate measurement CAUTION Before starting the machine check to be sure all bystanders have cleared the area 4 With the pressurized cap off start the engine and run at high idle for approximately 2...

Page 354: ... on level ground and lower header and reel so that lift cylinders are fully retracted 2 Stop the engine and remove the key 3 Open the hood Refer to 5 3 1 Opening Hood page 256 4 Place a container at least 65 liters 17 US gallons capacity under drain at the bottom of the hydraulic reservoir to collect the oil 1012669 A Figure 5 124 Reservoir Plug 5 On the hydraulic oil tank turn plug handle A count...

Page 355: ...ow oil to drop straight down into catch pan 10 Inspect and clean the magnetic drain plug for any debris 11 Reinstall drain plug Torque plug to 75 82 Nm 55 60 lbf ft 1012669 A Figure 5 127 Reservoir Plug 12 Reinstall plug A on the hydraulic oil tank 13 Close the hood Refer to 5 3 2 Closing Hood page 257 14 Dispose of used oil in a manner that complies with local rules and regulations MAINTENANCE AN...

Page 356: ...e fill tube restricts the oil and makes it difficult for air to escape 1019326 A B Figure 5 129 Hydraulic Oil Tank 5 To improve oil fill rate through the screen open the breather cap A at the top of the tank to allow air to escape IMPORTANT Whenever the breather cap is opened clean the area and take care to prevent debris from entering the tank through the opening 6 Add oil to maintain the level b...

Page 357: ...ure 5 130 Vent Filter below DEF Tank 2 Locate the DEF tank A vent hose filter B that is located below the DEF tank 1015724 A Figure 5 131 Vent Hose Filter below DEF Tank 3 Pull vent hose filter A from DEF tank vent hose 4 Install the new vent hose filter A NOTE Ensure arrow on the vent hose filter A points towards the DEF tank 5 13 5 General Engine Inspection Engine inspection should be performed ...

Page 358: ...e proper equipment and experience to perform the job Have it done by a qualified Dealer Check battery charge once a year more often if operating in cold weather Hydrometer readings should be 1 260 to 1 300 Readings below 1 250 indicate charging is required Refer to Charging a Battery page 344 Keep batteries clean by wiping with a damp cloth Keep all connections clean and tight Remove any corrosion...

Page 359: ...gine and remove the key 2 Open hood Refer to 5 3 1 Opening Hood page 256 A B Figure 5 132 Battery Cover 3 Lift up on the cab end of the cover A to disengage it from the retaining tab B and swing cover away from the frame Closing Battery Cover 1012743 A B Figure 5 133 Battery Cover 1 Swing the cover A towards the windrower frame Lift up on the cab end of the cover until it is secured by the retaini...

Page 360: ...s in no increase in voltage or decrease in current Table 5 6 Voltage Chart OCV18 State of Charge 50 Amps 30 Amps 20 Amps 10 Amps Approximate battery charging time minutes to full charge at 27 C 80 F 19 12 6 100 Fully charged 12 4 75 20 35 48 90 12 2 50 45 75 95 180 12 0 25 65 115 145 280 11 8 0 85 150 195 370 WARNING Follow all battery manufactures instructions and precautions Gel and AGM Absorbed...

Page 361: ...asses temporarily stop charging IMPORTANT NEVER overcharge batteries Excessive charging will shorten battery life WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 2 Open the battery cover Refer to Opening Battery Cover page...

Page 362: ...s the windrower batteries remove the battery cover Refer to Opening Battery Cover page 343 2 Pull back the red rubber battery terminal cover and connect one end of the positive booster cable to positive post A on the dead battery 3 Connect the other end of the positive booster cable to the positive post B on the booster battery 4 Connect one end of the negative booster cable to negative post C on ...

Page 363: ...s boosted 2 Disconnect the other end of the negative booster cable from the negative battery post B of the booster battery 3 Disconnect the positive booster cable from the positive battery post C of the booster battery 4 Disconnect the other end of the positive booster cable from the positive battery post D of the boosted battery 5 Replace the black and red rubber battery terminal covers 6 Close t...

Page 364: ...Disconnect the battery harness Refer to Disconnecting a Battery page 349 4 Loosen bolt A until securing strap B can be removed 5 Lift batteries off the support Installing a Battery Table 5 7 Battery Specification Rating Group CCA min Volt Maximum Dimension Heavy duty off road vibration resistant 31A 760 12 334 x 188 x 232 mm 13 x 7 4 x 9 13 in 1012749 B A Figure 5 139 Battery Location 1 Position n...

Page 365: ...s seat for any reason 1012747 B A Figure 5 140 Battery Location 1 Stop the engine and remove the key 2 Open the battery cover Refer to Opening Battery Cover page 343 3 Remove the black plastic covers from the negative cable clamps B Loosen clamps and remove cable from batteries 4 Remove the red plastic covers from positive cable clamps A Loosen the clamps and remove cable from batteries MAINTENANC...

Page 366: ...grounded Always connect starter cable to the positive terminal of battery and battery ground cable to negative terminal of battery Reversed polarity in battery or alternator may result in permanent damage to electrical system NOTE Before connecting harness to batteries ensure that positive terminal is positioned on the right side of battery when installed on battery support 4 If installing a new b...

Page 367: ...The auxiliary power posts are NOT meant for continuous duty Remote fill pump motors have a high gallons per minute GPM rate and most models can fill an M1170 fuel tank within 10 15 minutes IMPORTANT The auxiliary power posts are NOT to be used as battery boost posts Boosting a battery from these posts can result in blowing the auxiliary power posts positive terminal fuse 1026603 A Figure 5 145 Aux...

Page 368: ...erator s seat for any reason 1015652 A Figure 5 146 Operator Console 1 Place ground speed lever GSL A in PARK shut down engine and remove key 1015659 A A B B Figure 5 147 Steering Rods Beneath the Cab 1015660 A A B B Figure 5 148 Steering Rods Pump End 2 Check steering rod bolts A for looseness 3 Ensure ball joints B feel firm but can be moved by hand NOTE Ball joints that are excessively loose or...

Page 369: ... 1019595 A B Figure 5 150 Steering Link 6 If bolts are loose a Back off jam nut A b Tighten inside nut B to 65 72 Nm 48 53 lbf ft c Hold inside nut B and tighten jam nut A to 65 72 Nm 48 53 lbf ft 7 See your MacDon Dealer to replace any loose steering link ball joints or steering rod ball joints 8 After replacing parts or making adjustments perform checks for neutral interlock and steering lock Re...

Page 370: ...e evaporator remove the cover from the air conditioning unit Removing Air Conditioning A C Cover WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1015685 A A Figure 5 151 A C Evaporator Box 1 Loosen the clamps A on the two drain hoses and pull the hoses off th...

Page 371: ...st as shown Direct the air straight into the evaporator to prevent fin damage A nozzle extension makes this procedure easier 4 Repeat the previous step from the side B opposite the blowers 1009960 A B C C Figure 5 154 A C Evaporator Core 5 If you can t feel the compressed air blowing through the evaporator core proceed as follows a Protect the blower motor A from water b Soak the evaporator core B...

Page 372: ...A B Figure 5 155 A C Cover 1 Straighten any bent fins 2 Position cover B and attach with eight screws A 1008578 A Figure 5 156 A C Cover 3 Reattach drain hoses to drain tubes and secure with hose clamps A Tighten bolts to 7 7 8 Nm 40 45 lbf in MAINTENANCE AND SERVICING ...

Page 373: ...remove the key 2 Open the hood Refer to 5 3 1 Opening Hood page 256 IMPORTANT If anti freeze strength is not adequate do NOT drain cooling system to protect against freezing System may not drain completely and damage from freezing could still result 1015743 A Figure 5 157 Coolant Tank 3 Remove the pressurized coolant tank cap A IMPORTANT Turn the cap A counterclockwise to the first notch to reliev...

Page 374: ... operator s seat for any reason WARNING To avoid personal injury or death from explosion or fire do NOT smoke or allow flame or sparks near fuel tank when refueling NEVER refuel the windrower when the engine is hot or running To avoid electric discharge and the risk of a fire or explosion ensure that the fuel delivery system is properly bonded and grounded A bonded fuel delivery system has an elec...

Page 375: ...leaving the operator s seat for any reason 1 Stop the engine and remove the key 1015719 A B Figure 5 159 View from beneath Tank 2 Place a drain pan under the DEF tank B The drain pan should be large enough to hold 29 liters 7 5 US gallons IMPORTANT Spilled DEF must be contained and absorbed by non combustible absorbent material like sand and then shovelled to a suitable container for disposal If s...

Page 376: ...essor mounting hardware A and rotate the compressor B towards the engine to release tension on belts 4 Remove belts C from compressor B 1015800 A B C 1 2 3 Figure 5 161 Engine Belt 5 Insert the drive end of a 1 2 in drive ratchet wrench into the belt tensioner A 6 Rotate tensioner counterclockwise until fan belt B can be slipped off pulley C Release tensioner and remove wrench 7 Remove belt in ord...

Page 377: ...ssor B away from engine so that a force of 45 N 10 lbf deflects the belts C 5 mm 3 16 in at mid span NOTE The tab D on bracket can be used as support for prying 13 Tighten compressor mounting hardware A 14 Recheck tension and readjust as required 15 Close the hood Refer to 5 3 2 Closing Hood page 257 MAINTENANCE AND SERVICING ...

Page 378: ...key 2 Open the hood Refer to 5 3 1 Opening Hood page 256 1018847 A B C D Figure 5 163 Air Conditioning A C Compressor 3 Loosen compressor mounting hardware A 4 Pry compressor B away from engine so that a force of 45 N 10 lbf deflects the belts C 5 mm 3 16 in at mid span NOTE The tab D on bracket can be used as support for prying 5 Tighten compressor mounting hardware A 6 Recheck tension and readju...

Page 379: ... release tension on belts 4 Remove belts C from compressor B 5 Install compressor belts C 6 Pry compressor B away from engine so that a force of 45 N 10 lbf deflects the belts C 5 mm 3 16 in at mid span NOTE The tab D on bracket can be used as support for prying 7 Tighten compressor mounting hardware A 8 Recheck tension and readjust as required 9 Close the hood Refer to 5 15 5 Engine Speed The max...

Page 380: ...NOTE Header should be attached and raised to maintain proper windrower stance 1016223 A Figure 5 165 Windrower Headlight Positioning 1 Position windrower on level ground A 7 5 m 25 ft in front of a vertical surface as shown NOTE Check that casters are positioned underneath windrower to properly align headlights 2 Stop the engine and remove the key 1012725 A Figure 5 166 Road Light Switch 3 Turn on...

Page 381: ...ight bezel D Aligning Headlights Cab Forward Adjust field lights when in the field or equivalent to suit Operator preference WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1015825 A Figure 5 168 Windrower in Cab Forward 1 Hold onto handholds A on the cab fro...

Page 382: ...hen in the field or equivalent to best suit Operator preference WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1015825 A Figure 5 170 Windrower in Cab Forward 1 Hold onto handholds A on the cab front corners and stand on header anti slip strips MAINTENANCE A...

Page 383: ...rk Lights Adjust lights to best suit Operator preference WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1015890 A B B Figure 5 172 Rear Roof Work Lights 1 Stand on left or right platform B to access rear roof work lights A MAINTENANCE AND SERVICING ...

Page 384: ... if necessary Adjusting Rear Swath Lights Adjust rear swath lights to best suit Operator preference 1015894 A B B A Figure 5 174 Rear Swath Lights 1 Stand on left or right platform B to access rear swath lights A 1015892 B A Figure 5 175 Left Rear Swath Light Right Opposite 2 Adjust light position using bolts A MAINTENANCE AND SERVICING ...

Page 385: ...any reason Figure 5 176 Halogen Bulb Locations 1018965 B C A D A Front Work Lights Field B Stubble Lights Rear C Rear Work Lights D Headlights Cab Forward NOTE Front work light shown 1 Stop the engine and remove the key 1015861 B A Figure 5 177 Front Work Light 2 Disconnect wiring harness A 3 Remove rubber insulator boot B 4 Remove bulb from body IMPORTANT Do NOT touch the glass of the halogen bul...

Page 386: ...he ignition 1015802 A A A A A A A A A A B C C Figure 5 178 Headlight Bezel Assembly 2 Remove eight hex flange bolts A then remove headlight bezel assembly B Retain hardware 3 Remove electrical connectors from red tail lights C to fully remove bezel B 1015804 A A B Figure 5 179 Right Side Headlight Shown Left Side Similar 4 Remove the two bolts A holding the headlight bracket B in place and slide b...

Page 387: ...machine screws A and nylon nuts B Torque screws to 2 0 2 7 Nm 18 24 lbf in 1015804 A A B Figure 5 181 Right Side Headlight Shown Left Side Similar 9 Connect wiring harness connector to headlight 10 Attach headlight bracket assembly B using retained bolts A 11 Align new headlight Refer to Aligning Headlights Engine Forward page 364 1015802 A A A A A A A A A A B C C Figure 5 182 Headlight Bezel Asse...

Page 388: ...leaving the operator s seat for any reason The M1170 Windrower deluxe cab is equipped with the following LED lights MD 207062 Four LED field lights A Two LED stubble lights B Two LED rear work lights C The bulb of an LED light cannot be replaced If a light fails please contact your MacDon Dealer for replacement parts Figure 5 183 LED Light Locations Deluxe Cab Only 1018907 B C A MAINTENANCE AND SE...

Page 389: ...FF NOTE Hold onto the handholds on the cab front corners and stand on the header anti slip strips or stand on the maintenance platform when accessing the red and amber lights 2 Use left or right platform to access marker lights A and B attached to mirror arms 1015898 B A Figure 5 185 Red and Amber Lights 3 Remove two screws A from lens and remove lens 4 Push and twist light bulb to remove from soc...

Page 390: ... light B and remove light from bezel 3 Remove electrical connector from light B 4 Connect wiring harness to new light B and secure light to bezel using two hex flange bolts A Replacing Beacon Lights 1019726 A B C D E F G Figure 5 187 Beacon Light Assembly 1 Disconnect wiring A from harness 2 Remove nuts B and remove beacon C Discard defective beacon and hardware 3 Clean residue from support D moun...

Page 391: ...rewdriver or similar prying tool into slot A Gently pry the lens cover until retaining tabs B are free of the dome light bezel 3 Remove lens cover 1015623 A Figure 5 189 Cabin Dome Light with Cover Removed 4 Replace bulb A MD 208191 IMPORTANT Do NOT touch glass with fingers 1015609 A C B Figure 5 190 Cabin Dome Light 5 Insert single retaining tab A into dome light bezel 6 Insert a slotted screwdri...

Page 392: ...cover 1015624 A Figure 5 192 Cabin Dome Light with Cover Removed 4 Remove two screws A from dome light bezel 1015610 A B Figure 5 193 Cabin Dome Light Assembly 5 Carefully insert a slotted screwdriver or similar prying tool between roof liner and dome light assembly on the side of the light with the ON OFF switch 6 Gently depress retaining clip A and swing dome light assembly downwards to disengag...

Page 393: ...bin Dome Light 11 Insert single retaining tab A into dome light bezel 12 Insert a slotted screwdriver or similar prying tool into slot B and gently pry lens cover until retaining tabs C engage into dome light bezel Turn Signal Indicators If the turn signal indicators on the operator console do not function contact your MacDon Dealer MAINTENANCE AND SERVICING ...

Page 394: ...eat for any reason 1014848 A Figure 5 196 Fuse Box Location 1 Stop engine and remove the key from the ignition 2 Open the battery cover A to access the fuse box Refer to Opening Battery Cover page 343 1020162 A B Figure 5 197 Fuse Box Cover 3 Lift latch A at top of fuse box cover B to disengage tab and then lower cover 4 Check and replace fuses as required Refer to Checking and Replacing Fuses pag...

Page 395: ...re 5 198 Fuses 1 To check fuse pull fuse A out of receptacle and visually examine 2 To replace fuse insert new fuse into receptacle IMPORTANT Replacement fuses should match rating on decal shown on Fuse Panel and Relay Module Decals page 381 MAINTENANCE AND SERVICING ...

Page 396: ... remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 2 Open fuse box cover Refer to 5 15 7 Accessing Circuit Breakers and Fuses page 378 1015815 A Figure 5 199 Fuse Box Cover Removed 3 To replace relay A pull relay out of receptacle and install new relay 4 Reinstall cover MAINTENANCE AND SERVICING ...

Page 397: ... C D E A Main Fuse Panel Decal MD 208594 Located inside Fuse Cover Group A B Chassis Relay Module Fuse Decal MD 207816 Located inside Fuse Cover Group B C Lower AMI Group Fuse Decal MD 291378 Group D D Upper AMI Group Fuse Decal MD 207818 Group D E ATO Group Fuse Decal MD 291465 Group C MAINTENANCE AND SERVICING ...

Page 398: ...S DEF MODULE SPARE DEF LINE HEATERS HPT DISPLAY DIAG PORT POWER INTRLCK GSL SEAT SW SPARE BOOSTER FAN WASHER PUMP CF RADIO POWER WASHER PUMP EF WIPER EF SPARE 10A MAX WIPER CF RADIO MIRRORS SEAT HEAT COOL BATT DISCONNECT SW SEAT COMPRESSOR POWER PLUGS DUAL AUX PWR PLUG HORN B WHEEL LEG SENSORS CONSOLE MOD KEY HVAC MODULE POWER CONSOLE AUX PLUGS INTERLOCK SWITCHES SPARE 15A MAX RELAY MOD CTRL PWR G...

Page 399: ...214733 383 Revision A Figure 5 202 Chassis Relay Module Fuse Panel Decal MD 207816 Group B 1020675 MAINTENANCE AND SERVICING ...

Page 400: ...evision A Figure 5 203 ATO Group C and AMI Group D Fuse Decals 1025169 A B C A Lower AMI Group Fuse Decal MD 291378 B Upper AMI Group Fuse Decal MD 207818 C ATO Group Fuse Decal MD 291465 MAINTENANCE AND SERVICING ...

Page 401: ...214733 385 Revision A Figure 5 204 Roof Headliner Fuse Decal MD 207819 Group E 1018767 MAINTENANCE AND SERVICING ...

Page 402: ...he key from the ignition before leaving the operator s seat for any reason Access the 125A main fuses as follows 1015822 A A Figure 5 205 Main Fuses 1 Stop the engine and remove the key 2 Open the left platform Refer to 5 4 1 Opening Platform page 258 3 Remove negative battery terminal 4 Locate the five main fuses A secured to the left cab forward front frame 1015122 A B Figure 5 206 125A Main Fus...

Page 403: ...eturn platform to operating position Refer to 5 4 2 Closing Platform page 258 5 15 8 Drive Wheels Raising Drive Wheel This procedure applies to both drive wheels WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason CAUTION Header MUST be removed and NO weight box ...

Page 404: ...t cylinder mount B NOTE Do NOT place jack stand under the cylinder Use a small metal plate on top of the jack stand 7 Lower the windrower onto the jack stand Removing Drive Wheels CAUTION Use a suitable lifting device capable of supporting a minimum of 907 kg 2000 lb to lift the wheel assembly away from the windrower 1008818 A B Figure 5 211 Drive Wheel Assembly 1 Raise the windrower drive wheel A...

Page 405: ... raise slightly 4 Position wheel against wheel drive hub so air valve B is on the outside and tread C points forward cab forward orientation NOTE For turf tires diamond tread pattern be sure arrow on sidewall points in forward rotation cab forward 1011218 A 1 3 4 5 6 7 8 9 10 2 Figure 5 214 Tightening Sequence 5 Align rim with studs on hub and push wheel onto hub 6 Install wheel nuts A IMPORTANT T...

Page 406: ...der lift mount B Lower the drive wheel to the ground 3 Remove the jack 5 15 9 Caster Wheels Adjusting Caster Tread Width The rear casters can be adjusted to a narrow tread width which allows loading and shipping without having to remove them A narrow tread width is better suited for smaller headers because it allows more space to the uncut crop and provides more maneuverability around poles irriga...

Page 407: ...ice must have a lifting capacity of at least 4536 kg 10 000 lb 5 Remove six bolts B four on backside two on underside and washers from the left and right sides of the walking beam 1013114 Figure 5 217 Caster Wheel Extensions 6 Slide the left and right side extensions equal distances in either the inboard or outboard directions and align its holes at the desired locations NOTE To assist moving the ...

Page 408: ...Servicing Caster Wheels Raising Caster Wheel This procedure is for raising the caster wheel This procedure applies to both caster wheels 1015788 A Figure 5 220 GSL Position 1 Park windrower on level ground and block the drive wheels 2 Place the ground speed lever GSL A in PARK 3 Stop the engine and remove the key 1016172 A B Figure 5 221 Caster Wheel Assembly 4 Raise the end of walking beam A unti...

Page 409: ...tires Removing Forked Caster Wheel CAUTION Wheel assemblies are heavy Support wheel assembly before removing axle bolts 1019260 A B C D Figure 5 223 Caster Wheel Assembly 1 Raise caster wheel Refer to Raising Caster Wheel page 392 2 Remove the eight bolts A and nuts four of each on each side of caster attaching axle B to forked caster C and remove wheel assembly D from caster C 1019261 A B C Figur...

Page 410: ...2 Tighten wheel nuts A to 163 Nm 120 lbf ft using the tightening sequence shown at right Repeat the tightening sequence three times 1019260 A B C D Figure 5 227 Caster Wheel Assembly 3 Position wheel assembly D in forked caster C 4 Install eight bolts A and nuts four on each side of caster to secure axle B to caster C Torque nuts to 97 107 Nm 75 79 lbf ft 5 Lower caster wheel Refer to Lowering Cas...

Page 411: ...tachments 6 1 Hood 6 1 1 High Debris Cooler Intake Hood Scoops The High Debris Cooler Intake kit contains air intake ducts designed to pull cooling system air from a less debris prone area MD B6055 Instruction MD 147859 is included with the bundle ...

Page 412: ...Trimble AutoPilot system for model year 2019 machines requires the MacDon Trimble Autopilot Ready kit MD B6601 Installation instruction MD 214624 is included in the bundle Other GPS providers may supply parts in their vehicle specific installation packages or make installation kits available through MacDon Dealers 6 2 2 High Performance Lighting Standard on Deluxe Cab Package The standard windrowe...

Page 413: ...1 m 30 ft single reel double knife timed Transport D130XL 9 1 m 30 ft single reel double knife timed Transport Upper Cross Auger Vertical Knives MD B6047 D135XL 10 8 m 35 ft single reel double knife untimed Base D135XL 10 8 m 35 ft single reel double knife untimed Transport MD B6047 D135XL 10 8 m 35 ft single reel double knife untimed Transport Upper Cross Auger Vertical Knives MD B6047 D135XL 10 ...

Page 414: ...er Types and Configurations Header Type Description Header Configuration Additional Float Spring Kits D145XL 13 7 m 45 ft double reel double knife untimed Transport Upper Cross Auger Vertical Knives MD B6106 6 3 3 Double Windrow Attachment DWA This kit allows auger headers to lay a double windrow when installed on a windrower The kit includes a draper deck linkage assembly hydraulics and installat...

Page 415: ...ries Draper Headers cutting canola When lowered the swath compressor helps prevent wind damage by shaping the windrow and anchoring it into the stubble behind the header using a smooth gradual transition that helps prevent shelling in ripe conditions The swath compressor height can be adjusted and monitored with the Harvest Performance Tracker HPT display Height can be adjusted for crop ripeness y...

Page 416: ...ouble knife untimed Base 1 1 0 D135XL 35 foot single reel double knife untimed Transport 1 1 B6047 D135XL 35 foot single reel double knife untimed Transport upper cross auger vertical knives 1 2 B6047 D135XL 35 foot double reel double knife untimed Base 1 1 0 D135XL 35 foot double reel double knife untimed Transport 1 1 B6047 D135XL 35 foot double reel double knife untimed Transport upper cross au...

Page 417: ...wing a D1XL or D1X Series Draper Header equipped with slow speed transport option behind the windrower MD B6048 Weight box harness only Includes hitch pin and wiring for use with slow speed header transport option Instruction MD 147868 is included in the bundle 6 4 4 Weight Box A weight box installed onto the windrower header lift system is required to transport a header behind the windrower MD B5...

Page 418: ......

Page 419: ...ating conditions 5 1 2 Fuel Specifications page 248 Crankcase oil too heavy Use recommended oil 5 1 3 Lubricants Fluids and System Capacities page 249 Low battery output Have battery tested Check battery electrolyte level 5 14 1 Batteries page 342 Poor battery connection Clean and tighten loose connections 5 14 1 Batteries page 342 Faulty starter Contact Dealer Contact Dealer Loose electrical conn...

Page 420: ...3 Lubricants Fluids and System Capacities page 249 Low coolant temperature Remove and check thermostat Contact Dealer Air in fuel system Contact Dealer Contact Dealer Dirty or faulty injectors Contact Dealer Contact Dealer Symptom Lack of power Incorrect timing Contact Dealer Contact Dealer Engine oil viscosity too high Use recommended oil 5 1 3 Lubricants Fluids and System Capacities page 249 Int...

Page 421: ...reen Clean screen 5 9 2 Cleaning Cooler Module page 305 Dirty radiator core Clean radiator 5 9 2 Cleaning Cooler Module page 305 Cooling system dirty Flush cooling system 5 13 1 Changing Engine Coolant page 335 Defective thermostat Remove and check thermostat Contact Dealer Defective temperature gauge or sender Check coolant temperature with thermometer Replace gauge if necessary Contact Dealer De...

Page 422: ...ward Mode page 127 Controls not in NEUTRAL Disengage header Engaging and Disengaging the Header page 190 Relay not functioning Check relay and wire connections Checking and Replacing Fuses page 379 Main fuse defective blown Replace main fuse Checking and Replacing Fuses page 379 Key power fuse blown Replace Checking and Replacing Fuses page 379 Key switch worn or terminals loose Contact Dealer Con...

Page 423: ...ht bulb Replace light bulb Replacing Bulbs in Standard Work Lights page 369 Burned out or defective light bulb Replace light bulb Replacing LED Lights Deluxe Cab Only page 372 Burned out or defective light bulb Replace light bulb Replacing Bulbs in Red and Amber Lights page 373 Burned out or defective light bulb Replace light bulb Replacing Red Tail Lights page 374 Burned out or defective light bu...

Page 424: ... controls adjusted too low Toggle speed controls on Harvest Performance Tracker HPT display to increase flow Conveyor Speed Adjustment Buttons page 77 and Reel and Disc Speed Switch page 73 Appropriate solenoid on flow control block not being energized Contact Dealer Contact Dealer Relief pressure too low Check adjust clean relief valve Contact Dealer Symptom Hydraulic oil high temperature alarm a...

Page 425: ...gized by activating switch Contact Dealer Contact Dealer Couplers not connected Contact Dealer Contact Dealer Faulty pump or flow controls Contact Dealer Contact Dealer Control solenoids disconnected Contact Dealer Contact Dealer Header ID not detected Attach header or check wiring Contact your Dealer Contact Dealer Symptom Header drive lacks power Relief valve setting too low Contact Dealer Conta...

Page 426: ... Leakage at pump or motor Contact Dealer Contact Dealer Binding or interference with controls under cab Contact Dealer Contact Dealer Faulty relief valve Repair or replace valve Contact Dealer Contact Dealer Symptom Both wheels will not pull in forward or in reverse Loose hardware on pump controls Repair or tighten Contact Dealer Brakes binding or not releasing fully Check charge pressure Contact ...

Page 427: ...essure Contact Dealer Faulty pump or motor Contact Dealer Contact Dealer Air in system Check lines for leakage Hydraulic line clamps loose Tighten clamps Ball joints are worn Replace worn parts Symptom The hydraulic oil filter leaks at a seal Not properly tightened Tighten filter element 5 6 8 Changing Hydraulic Filters page 283 Damaged seal or threads Replace filter or filter head 5 6 8 Changing ...

Page 428: ...ted Contact Dealer Faulty GSL neutral switch Contact Dealer Interlock springs not pulling interlock closed Replace or reattach springs Faulty switch on PARK Replace switch or adjust Symptom Insufficient road speed Ground speed limit is too low Increase limit Adjusting Ground Speed Limit page 125 Symptom Maximum ground speed is too slow Servo not adjusted properly Contact Dealer Fault with wheel mo...

Page 429: ...t heating Heater shut off valve at engine closed Open valve 3 10 1 Heater Shut Off Valve page 59 Defective thermostat in engine water outlet manifold Replace thermostat Contact Dealer Heater temperature control defective Replace control Contact Dealer No thermostat in engine water outlet manifold Install thermostat Contact Dealer Symptom Air louvers emitting odor Plugged drainage hose Blow out hos...

Page 430: ...that air temperature in the windrower cab measured at the louvered vent can be maintained at 14 C 57 F below ambient air temperature Compressor clutch slipping Remove clutch assembly for service or replacement Contact Dealer Thermostat defective or improperly adjusted Replace thermostat Contact Dealer Clogged air filters Remove air filters and clean or replace as necessary 5 9 1 Servicing Return A...

Page 431: ...tch coil or relay Contact Dealer Excessive charge in system Contact Dealer Low charge in system Contact Dealer Excessive moisture in system Contact Dealer Loose or excessively worn drive belt Tighten or replace as required Tensioning Air Conditioner A C Compressor Belts page 362 and Replacing Air Conditioner A C Compressor Belts page 363 Noisy clutch Remove clutch for service or replacement as req...

Page 432: ...tom Rough ride Seat suspension not adjusted for operator s weight Adjust seat suspension 3 3 3 Suspension and Height page 43 High air pressure in tires Deflate to proper pressure 5 7 4 Checking Tire Pressures page 291 Cab suspension too stiff Adjust suspension Contact Dealer TROUBLESHOOTING ...

Page 433: ... head markings Jam nuts When applying torque to finished jam nuts multiply the torque applied to regular nuts by f 0 65 Self tapping screws Standard torque is to be used NOT to be used on critical or structurally important joints 8 1 1 Metric Bolt Specifications 1001370 1001370 A Figure 8 1 Bolt Grades Table 8 1 Metric Class 8 8 Bolts and Class 9 Free Spinning Nut Nominal Size A Torque Nm Torque l...

Page 434: ...5 65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 1001370 1001370 A Figure 8 3 Bolt Grades Table 8 3 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 3 0 5 1 8 2 18 19 3 5 0 6 2 8 3 1 27 30 4 0 7 4 2 4 6 41 45 5 0 8 8 4 9 3 82 91 6 1 0 14 3 15 8 140 154 8 1 25 38 42 28 31 10 1 ...

Page 435: ...95 105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 8 1 2 Metric Bolt Specifications Bolting into Cast Aluminum 1001370 1001370 A Figure 8 5 Bolt Grades Table 8 5 Metric Bolt Bolting into Cast Aluminum Nominal Size A Bolt Torque 8 8 Cast Aluminum 10 9 Cast Aluminum Nm lbf ft Nm lbf ft M3 1 M4 4...

Page 436: ...s far as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A 1003432 D A E B C Figure 8 7 Hydraulic Fitting 5 Install fitting B into port until back up washer D and O ring A contact part face E 6 Position angle fittings by unscrewing no more than one turn 7 Turn lock nut C down to washer D and tighten to torque shown Use two wrenches on...

Page 437: ...13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 142 20 1 5 8 12 221 243 163 179 24 1 7 8 12 270 298 199 220 32 2 1 2 12 332 365 245 269 REFERENCE 20 Torque values shown are based on lubricated connections as in reassembly ...

Page 438: ...n Table 8 7 page 422 6 Check final condition of fitting Table 8 7 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value21 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24 12 13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 ...

Page 439: ...5 Torque fittings according to values in Table 8 8 page 423 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wrenches when assembling unions or joining two hoses together 7 Check final condition of fitting Table 8 8 O Ring Face Seal ORFS Hydraulic Fittings SAE Dash Size Thread Size in Tube O D in Torque Value22 Nm ...

Page 440: ...ly 45 degree or 90 degree is aligned to receive incoming tube or hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alignment 5 Clean all residue and any excess thread conditioner with appropriate cleaner 6 Assess final condition of fitting Pay special attention to possibility of cracks to port opening 7 Mark final pos...

Page 441: ...essure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton meter Nm x 8 8507 pound inches or inch pounds lbf in Temperature degrees Celsius ºC ºC x 1 8 32 degrees Fahrenheit ºF Velocity meters per minute m min x 3 2808 feet per minute ft min Velocity meters pe...

Page 442: ...ress SA defines which module generated the fault BBBBBB The SPN is the description of the unique fault value CC The FMI indicated the fault s level of severity Source address SA numbers refer to the following locations 23 Harvest Performance Tracker HPT display 25 HVAC box 104 Master controller and connected extension modules 176 Roof relay module 178 Chassis relay module 190 Console and ground sp...

Page 443: ...act Dealer 23 521490 1 Electrical System Ext Module Offline Firewall Extension Module Offline Check Module connectors Module fuse if ok Contact Dealer 23 521491 1 Electrical System Ext Module Offline Chassis Extension Module Offline Check Module connectors Module fuse if ok Contact Dealer 23 521492 1 Electrical System Display Offline CAN 1 Offline Check Module connectors if ok Contact Dealer 23 52...

Page 444: ...mage Contact Dealer 25 520193 6 Electrical System HVAC Clutch high amps Current above normal Inspect A C clutch wiring for damage Contact Dealer 25 520194 3 Electrical System HVAC Evaporator temp open circuit Voltage above normal Check temperature sensor and wiring at the evaporator Contact Dealer 25 520194 4 Electrical System HVAC Evaporator temp shorted Voltage below normal Check temperature sen...

Page 445: ...or voltage below 0 5 V Check sensor power supply Contact dealer to adjust and re calibrate or replace sensor if necessary 104 521003 4 Electrical System GSL Position High Alarm Sensor voltage above 4 5 V Check for wiring damage Contact dealer to adjust and re calibrate or replace sensor if necessary 104 521003 5 Electrical System GSL Position Low Error Sensor voltage below 0 5 V Check sensor power...

Page 446: ...d or damaged Contact Dealer 104 521021 3 Electrical System Reel Height Low Alarm Sensor voltage below 0 5 V Check sensor power supply Adjust and re calibrate or replace sensor if necessary 104 521021 4 Electrical System Reel Height High Alarm Sensor voltage above 4 5 V Check for wiring damage Adjust and re calibrate or replace sensor if necessary 104 521021 5 Electrical System Reel Height Low Erro...

Page 447: ...21027 5 Electrical System Lateral Tilt Low Error Sensor voltage below 0 5 V Check sensor power supply Adjust and re calibrate or replace sensor if necessary 104 521027 6 Electrical System Lateral Tilt High Error Sensor voltage above 4 5 V Check for wiring damage Adjust and re calibrate or replace sensor if necessary 104 521027 8 Electrical System Lateral Tilt Vref Error Reference voltage error Che...

Page 448: ...in fact installed 104 521033 6 Electrical System Conveyor Pressure High Error Sensor voltage above 4 5 V Check for wiring damage and replace sensor as necessary Ensure that DWA option in Attachments menu is checked off only if it is in fact installed 104 521033 8 Electrical System Conveyor Pressure Vref Error Reference voltage error Check sensor wiring for damage Ensure that DWA option in Attachme...

Page 449: ...for damage 104 521042 3 Electrical System Reel Pressure Low Alarm Sensor voltage below 0 5 V Check sensor power supply Adjust and re calibrate or Replace sensor if necessary 104 521042 4 Electrical System Reel Pressure High Alarm Sensor voltage above 4 5 V Check for wiring damage Adjust and re calibrate or Replace sensor if necessary 104 521042 5 Electrical System Reel Pressure Low Error Sensor vo...

Page 450: ...al System Header Height Low Error Sensor voltage below 0 5 V Check sensor power supply Adjust and re calibrate or replace sensor if necessary 104 521048 6 Electrical System Header Height High Error Sensor voltage above 4 5 V Check for wiring damage Adjust and re calibrate or replace sensor if necessary 104 521048 8 Electrical System Header Height Vref Error Reference voltage error Check sensor wir...

Page 451: ...ic Oil Level Low Hydraulic Oil Level or oil level switch failed or open wiring circuit Shut off engine and check oil level Check sensor wiring and replace sensor if necessary 104 521064 19 Electrical System Hyd Filter Ind CAN Error Contact Dealer 104 521065 19 Electrical System DWA Position Switch CAN Error Contact Dealer 104 521066 19 Electrical System Header ID1 CAN Error Contact Dealer 104 5210...

Page 452: ... only Auto reel and auto draper speed performance will be impacted while turning 104 521460 3 Windrower Wheel Speed Left Right Wheel Speed Sensor Check right and left wheel speed sensors and wiring Acre tracking auto reel and auto draper speed features will be disabled 104 521073 2 Electrical System Knife Disc Speed Low Alarm Sensor voltage below 0 5 V Check sensor power supply Check sensor adjust...

Page 453: ... high Safe mode activated Fan will default to full rpm at high idle Contact Dealer 104 521391 31 Windrower Cooling Fan Speed Condition Exists No cooling fan speed feedback 104 521391 1 Windrower Cooling Fan Spd Low Below Normal Most Severe Control system is unable to adjust fan speed Beware that there is the potential for engine overheat if fan speed is too low Safe mode activated Fan will default...

Page 454: ...ng for damage or breaks Contact Dealer 104 521078 3 Electrical System Knife Drive Overload High current on circuit Check wiring for damage Contact Dealer 104 521078 2 Electrical System Knife Drive Saturated Check current output channel on Master Controller 104 521079 4 Electrical System Left Wheel Motor Open Load Check wiring for damage or breaks Contact Dealer 104 521079 3 Electrical System Left ...

Page 455: ...ircuit for damage Contact Dealer 104 521085 5 Electrical System Reel Drive PWM Overload Check circuit for damage Contact Dealer 104 521086 4 Electrical System Conveyor Drive PWM Open Load Check wiring for damage or breaks Contact Dealer 104 521086 5 Electrical System Conveyor Drive PWM Overload High current on circuit Check wiring for damage Contact Dealer 104 521357 3 Electrical System Interlock ...

Page 456: ...V Sensor Pwr Firewall 12 V Sensor Power Overload High current on circuit Check wiring for damage The following sensors may be affected hydraulic oil temperature hydraulic oil level cooling fan speed cab forward or engine forward seat position or hydraulic oil filter Contact Dealer 104 521369 3 Electrical System Cooling Fan Reverse Open Load Check wiring for damage or breaks Contact Dealer 104 5213...

Page 457: ...r position Contact Dealer 104 521375 4 Electrical System 12 V Sensor Pwr Chassis 12 V Sensor Power Overload High current on circuit Check wiring for damage The following sensors may be affected DWA Position header tilt position swath former position Contact Dealer 104 521376 3 Electrical System Deck Shift Left O P Open Load Check wiring for damage or breaks Contact Dealer 104 521376 4 Electrical S...

Page 458: ...m Master Controller High Temperature Module has exceeded max operating temperature Allow module to cool down before continuing operation 104 521087 4 Electrical System Master Controller Low Batt Voltage Battery voltage is low check charging system Contact Dealer 104 521087 5 Electrical System Master Controller High Batt Voltage Battery voltage is high Contact Dealer 104 521087 7 Electrical System ...

Page 459: ...Low Batt Voltage Battery voltage is low check charging system Contact Dealer 104 521097 4 Electrical System Ext Module Chassis High Batt Voltage Battery voltage is high Contact Dealer 104 521097 6 Electrical System Ext Module Chassis Address Error CAN Address Error Contact Dealer 104 521097 7 Electrical System Ext Module Chassis Vref error Reference voltage error Check wiring for damage 104 521501...

Page 460: ...r if necessary 104 521502 8 Electrical System AHHC Left out Sensor Vref Error Reference voltage error Check sensor wiring for damage 104 521503 3 Electrical System AHHC Left in Sensor Low Alarm Sensor voltage below 0 5 V Check sensor power supply Adjust and re calibrate or replace sensor if necessary 104 521503 4 Electrical System AHHC Left in Sensor High Alarm Sensor voltage above 4 5 V Check for...

Page 461: ... necessary 104 521505 4 Electrical System AHHC Right out Sensor High Alarm Sensor voltage above 4 5 V Check for wiring damage Adjust and re calibrate or replace sensor if necessary 104 521505 5 Electrical System AHHC Right out Sensor Low Error Sensor voltage below 0 5 V Check sensor power supply Adjust and re calibrate or replace sensor if necessary 104 521505 6 Electrical System AHHC Right out Se...

Page 462: ...ring for damage or breaks The following sensors may be affected knife pressure reel pressure draper pressure supercharge pressure left and right float position header height position header tilt position and swath former position Contact Dealer 104 521507 4 Electrical System VREF XC10 Chassis Overload High current on circuit Check wiring for damage The following sensors may be affected knife press...

Page 463: ...ical System Front Work Lights EK1 Relay coil is not receiving power Check wiring to chassis relay module EK1 Contact Dealer 176 521104 6 Electrical System Front Work Lights EK1 Relay Normally open contact is shorted Check chassis relay module 176 521104 7 Electrical System Front Work Lights EK1 Relay Normally closed contact is shorted Check chassis relay module 176 521111 1 Electrical System Low B...

Page 464: ...act is shorted Check chassis relay module 176 521119 7 Electrical System Tail Lights Engine Fwd EK3 Relay Normally closed contact is shorted Check chassis relay module 176 521127 1 Electrical System Corner Lights Cab Fwd EK4 Relay coil open or not present Check chassis relay module 176 521127 2 Electrical System Corner Lights Cab Fwd EK4 Relay Coil shorted or failed relay driver Check chassis rela...

Page 465: ...or not present Check chassis relay module 176 521143 2 Electrical System High Beam Lights CF EK6 Relay Coil shorted or failed relay driver Check chassis relay module 176 521143 3 Electrical System High Beam Lights CF EK6 Relay Normally Open contact is open Check chassis relay module 176 521143 4 Electrical System High Beam Lights CF EK6 Relay Normally Closed contact is open Check chassis relay mod...

Page 466: ...ontact is open Check chassis relay module 176 521159 4 Electrical System Cab Swath Lights Roof EK8 Relay Normally Closed contact is open Check chassis relay module 176 521159 5 Electrical System Cab Swath Lights Roof EK8 Relay coil is not receiving power Check wiring to chassis relay module EK8 Contact Dealer 176 521159 6 Electrical System Cab Swath Lights Roof EK8 Relay Normally open contact is s...

Page 467: ... power Check wiring to chassis relay module EK10 Contact Dealer 176 521175 6 Electrical System Dome Light Cab EK10 Relay Normally open contact is shorted Check chassis relay module 176 521175 7 Electrical System Dome Light Cab EK10 Relay Normally closed contact is shorted Check chassis relay module 176 521185 1 Electrical System Inner work lights EC1 Circuit Breaker Blown Check roof relay module 1...

Page 468: ...ring to roof relay module EC5 circuit breaker Contact dealer 176 521297 3 Electrical System Cab Swath Lights Roof EC5 Circuit Breaker Not Used Contact Dealer 176 521300 1 Electrical System High Beam Lights CF EC6 Circuit Breaker Blown Check roof relay module 176 521300 2 Electrical System High Beam Lights CF EC6 Circuit Breaker Not Powered Check wiring to roof relay module EC6 circuit breaker Cont...

Page 469: ... to roof relay module EC10 circuit breaker Contact dealer 176 521312 3 Electrical System Dome Light Cab EC10 Circuit Breaker Not Used Contact Dealer 176 521474 1 Electrical System Roof Relay Module Error Module Roof mVEC Contact Dealer 176 521475 1 Electrical System Roof Relay Module Error Module Roof mVEC Contact Dealer 176 521476 1 Electrical System Roof Relay Module Error Module Roof mVEC Conta...

Page 470: ...ace relay 178 521186 4 Electrical System Brake Lights Cab Fwd BK1 Relay Normally Closed contact is open Replace relay 178 521186 5 Electrical System Brake Lights Cab Fwd BK1 Relay coil is not receiving power Contact Dealer 178 521186 6 Electrical System Brake Lights Cab Fwd BK1 Relay Normally open contact is shorted Replace relay 178 521186 7 Electrical System Brake Lights Cab Fwd BK1 Relay Normal...

Page 471: ...3 Relay coil is not receiving power Contact Dealer 178 521226 6 Electrical System Right Turn Signal BK3 Relay Normally open contact is shorted Replace relay 178 521226 7 Electrical System Right Turn Signal BK3 Relay Normally closed contact is shorted Replace relay 178 521210 1 Electrical System Low Beam Lights EF BK5 Relay coil open or not present Check chassis module for missing replay Replace re...

Page 472: ... closed contact is shorted Replace relay 178 521202 1 Electrical System Wiper Cab Fwd BK7 Relay coil open or not present Check chassis module for missing replay Replace relay 178 521202 2 Electrical System Wiper Cab Fwd BK7 Relay Coil shorted or failed relay driver Replace relay 178 521202 3 Electrical System Wiper Cab Fwd BK7 Relay Normally Open contact is open Replace relay 178 521202 4 Electric...

Page 473: ... Fwd BK8 Relay Coil shorted or failed relay driver Replace relay 178 521242 3 Electrical System Wiper Engine Fwd BK8 Relay Normally Open contact is open Replace relay 178 521242 4 Electrical System Wiper Engine Fwd BK8 Relay Normally Closed contact is open Replace relay 178 521242 5 Electrical System Wiper Engine Fwd BK8 Relay coil is not receiving power Contact Dealer 178 521242 6 Electrical Syst...

Page 474: ...K11 Relay Normally Closed contact is open Replace relay 178 521266 5 Electrical System Header swath lights BK11 Relay coil is not receiving power Contact Dealer 178 521266 6 Electrical System Header swath lights BK11 Relay Normally open contact is shorted Replace relay 178 521266 7 Electrical System Header swath lights BK11 Relay Normally closed contact is shorted Replace relay 178 521274 1 Electr...

Page 475: ...trical System Tail Lights Cab Fwd BF2 Fuse Not Used Install fuse in chassis relay module 178 521321 1 Electrical System Wiper Cab Fwd BF3 Fuse Blown Replace blown fuse in chassis relay module 178 521321 2 Electrical System Wiper Cab Fwd BF3 Fuse Not Powered Contact Dealer 178 521321 3 Electrical System Wiper Cab Fwd BF3 Fuse Not Used Install fuse in chassis relay module 178 521324 1 Electrical Sys...

Page 476: ...ystem Low Beam Lights EF BF8 Fuse Blown Replace blown fuse in chassis relay module 178 521336 2 Electrical System Low Beam Lights EF BF8 Fuse Not Powered Contact Dealer 178 521336 3 Electrical System Low Beam Lights EF BF8 Fuse Not Used Install fuse in chassis relay module 178 521461 1 Electrical System Chassis Relay Module Error Module Chassis Relay Contact Dealer 178 521462 1 Electrical System C...

Page 477: ...tem Console memory failed Power up memory test failed Contact Dealer 190 524103 12 Electrical System Console EEPROM read Error reading the boot block EEPROM block Contact Dealer 190 444 1 Electrical System Console 12 V Low The 12 V input is below the minimum operation voltage Contact Dealer 190 1043 2 Electrical System Console 2 5 V Low Failure of the 2 5 V A D converter reference voltage Check co...

Page 478: ...re is a stuck button on the console at power up Check console switches for failure or binding Contact Dealer 190 524117 31 Electrical System Console button reading There was an error reading the serial data for the console buttons Contact Dealer 190 524118 31 Electrical System Console button low The LOW state test for control panel buttons 4 8 HeaderReverse failed Includes deck shift DWA up down h...

Page 479: ...190 521392 4 Electrical System Left Turn Signal CAN Error Contact Dealer 190 521393 3 Electrical System Right Turn Signal Switch Error Check switch for damage or binding Contact Dealer 190 521393 4 Electrical System Right Turn Signal CAN Error Contact Dealer 190 521394 3 Electrical System Hazard Switch Error Check switch for damage or binding Contact Dealer 190 521394 4 Electrical System Hazard CA...

Page 480: ...400 4 Electrical System Draper Speed Decrease CAN Error Contact Dealer 190 521401 3 Electrical System Draper Speed Increase Switch Error Check switch for damage or binding Contact Dealer 190 521401 4 Electrical System Draper Speed Increase CAN Error Contact Dealer 190 521402 3 Electrical System Road Lights Switch Error Check switch for damage or binding Contact Dealer 190 521402 4 Electrical Syste...

Page 481: ... System Washer CAN Error Contact Dealer 190 521409 3 Electrical System Wiper CF Switch Error Check switch for damage or binding Contact Dealer 190 521409 4 Electrical System Wiper CF CAN Error Contact Dealer 190 521410 3 Electrical System Field Lights Switch Error Check switch for damage or binding Contact Dealer 190 521410 4 Electrical System Field Lights CAN Error Contact Dealer 190 521411 3 Ele...

Page 482: ... 4 Electrical System F4 Button CAN Error Contact Dealer 190 521417 3 Electrical System AC On Off Switch Error Check switch for damage or binding Contact Dealer 190 521417 4 Electrical System AC On Off CAN Error Contact Dealer 190 521418 3 Electrical System AC Defrost Switch Error Check switch for damage or binding Contact Dealer 190 521418 4 Electrical System AC Defrost CAN Error Contact Dealer 19...

Page 483: ...tton CAN Error Contact Dealer 190 521425 3 Electrical System F6 Button Switch Error Check switch for damage or binding Contact Dealer 190 521425 4 Electrical System F6 Button CAN Error Contact Dealer 190 521426 3 Electrical System Header Stop NC Switch Error Check switch for damage or binding Contact Dealer 190 521426 4 Electrical System Header Stop NC CAN Error Contact Dealer 190 521427 3 Electri...

Page 484: ...436 4 Electrical System Horn CAN Error Contact Dealer 190 521438 3 Electrical System AutoSteer Engage Switch Error Check switch for damage or binding Contact Dealer 190 521438 4 Electrical System AutoSteer Engage CAN Error Contact Dealer 190 521439 3 Electrical System A Button Switch Error Check switch for damage or binding Contact Dealer 190 521439 4 Electrical System A Button CAN Error Contact D...

Page 485: ...Extend CAN Error Contact Dealer 190 521446 3 Electrical System Tilt Retract Switch Error Check switch for damage or binding Contact Dealer 190 521446 4 Electrical System Tilt Retract CAN Error Contact Dealer 190 521447 3 Electrical System Header Raise 1 Switch Error Check switch for damage or binding Contact Dealer 190 521447 4 Electrical System Header Raise 1 CAN Error Contact Dealer 190 521448 3...

Page 486: ...aler 190 521432 4 Electrical System Keyswitch Crank CAN Error Contact Dealer 190 521451 3 Electrical System Reel Knf Spd Switch Error Check switch for damage or binding Contact Dealer 190 521451 4 Electrical System Reel Knf Spd CAN Error Contact Dealer 190 521452 3 Electrical System Reel Knf Spd Switch Error Check switch for damage or binding Contact Dealer 190 521452 4 Electrical System Reel Knf ...

Page 487: ...ge or binding Contact Dealer 190 521456 4 Electrical System Reel Lower CAN Error Contact Dealer 190 521457 3 Electrical System GSL Shift Switch Switch Error Check switch for damage or binding Contact Dealer 190 521457 4 Electrical System GSL Shift Switch CAN Error Contact Dealer 190 521459 3 Electrical System Wheel Position Switch Error Check switch for damage or binding Contact Dealer 190 521459 ...

Page 488: ...ntake Throttle Actuator Position Sensor Circuit Engine Intake Throttle Actuator Position Sensor Circuit Voltage above normal or shorted to low source 84 2 Check Engine Amber 241 Wheel Based Vehicle Speed Wheel Based Vehicle Speed Data is erratic intermittent or incorrect 91 0 Stop Engine Red 148 Accelerator Pedal Position 1 Accelerator Pedal or Lever Position Sensor 1 Data valid but above normal o...

Page 489: ...er Blinking 418 Water In Fuel Indicator Water in Fuel Indicator Data valid but above normal operating range Least Severe Level 97 16 Water in Fuel Amber 1852 Water In Fuel Indicator Water in Fuel Indicator Data valid but above normal operating range Moderately Severe Level 100 1 Eng Oil Press Red 415 Engine Oil Pressure Engine Oil Rifle Pressure Data valid but below normal operational range Most S...

Page 490: ...k Engine None 2288 Engine Turbocharger 1 Speed Turbocharger 1 Speed Data valid but above normal operating range Least Severe Level 103 16 Check Engine Amber 595 Engine Turbocharger 1 Speed Turbocharger 1 Speed Data valid but above normal operating range Moderately Severe Level 103 18 Check Engine Amber 687 Engine Turbocharger 1 Speed Turbocharger 1 Speed Data valid but below normal operating range...

Page 491: ...gine Coolant Temperature Data valid but above normal operating range Moderately Severe Level 110 31 Check Engine None 2659 Engine Coolant Temperature Engine Coolant Temperature Condition exists 111 1 Coolant Level Red 235 Engine Coolant Level Coolant Level Data valid but below normal operational range Most Severe Level 111 3 Check Engine None 6522 Engine Coolant Level Coolant Level Sensor 1 Circui...

Page 492: ...ata valid but below normal operating range Moderately Severe Level 168 18 Check Engine Amber 249 Battery Potential Power Input 1 Battery 1 Voltage Data valid but below normal operating range Moderately Severe Level 175 3 Check Engine None 689 Engine Oil Temperature 1 Engine Oil Temperature Sensor 1 Circuit Voltage above normal or shorted to high source 175 4 Check Engine None 6525 Engine Oil Tempe...

Page 493: ...aust Gas Exhaust Gas Recirculation Temperature Data valid but above normal operating range Moderately Severe Level 441 3 Check Engine Amber 293 Auxiliary Temperature 1 Auxiliary Temperature Sensor Input 1 Circuit Voltage above normal or shorted to high source 441 4 Check Engine Amber 294 Auxiliary Temperature 1 Auxiliary Temperature Sensor Input 1 Circuit Voltage below normal or shorted to low sou...

Page 494: ...on 641 7 Check Engine Amber 2387 Engine Variable Geometry Turbocharger Actuator 1 VGT Actuator Driver Circuit Motor Mechanical system not responding or out of adjustment 641 9 Check Engine Amber 1894 Engine Variable Geometry Turbocharger Actuator 1 VGT Actuator Driver Circuit Abnormal update rate 641 11 Check Engine Amber 2198 Engine Variable Geometry Turbocharger Actuator 1 VGT Actuator Driver Ci...

Page 495: ...mber 332 Engine Injector Cylinder 04 Injector Solenoid Driver Cylinder 4 Circuit Current below normal or open circuit 654 7 Check Engine Amber 1143 Engine Injector Cylinder 04 Injector Solenoid Driver Cylinder 4 Mechanical system not responding or out of adjustment 677 3 Check Engine Amber 584 Engine Starter Motor Relay Starter Relay Driver Circuit Voltage above normal or shorted to high source 67...

Page 496: ... or shorted to low source 974 19 Stop Engine Red 288 Remote Accelerator Pedal Position SAE J1939 Multiplexing Remote Accelerator Pedal or Lever Position Sensor System Received network data in error 976 2 Check Engine None 6563 PTO Governor State Auxiliary Intermediate PTO Speed Switch Validation Data is erratic intermittent or incorrect 1072 3 Check Engine None 6418 Engine Compression Brake Output...

Page 497: ...1194 13 Stop Engine Red 3298 Anti theft Encryption Seed Present Indicator Anti theft Encryption Seed Out of Calibration 1209 2 Check Engine Amber 2554 Engine Exhaust Gas Pressure 1 Exhaust Gas Pressure 1 Data is erratic intermittent or incorrect 1209 3 Check Engine Amber 2373 Engine Exhaust Gas Pressure 1 Exhaust Gas Pressure Sensor 1 Circuit Voltage above normal or shorted to high source 1209 4 C...

Page 498: ...oltage below normal or shorted to low source 1388 14 Check Engine Amber 6584 Auxiliary Pressure 2 Auxiliary Pressure Sensor Input 2 Special Instructions 1569 31 Check Engine Amber 3714 Engine Protection Torque Derate Engine Protection Torque Derate Condition exists 1639 0 Check Engine Amber 4789 Fan Speed Fan Speed Data Valid but Above Normal Operational Range Most Severe Level 1639 1 Check Engine...

Page 499: ...ck Engine None 6526 Aftertreatment 1 Diesel Exhaust Fluid Tank Temperature Aftertreatment 1 Diesel Exhaust Fluid Tank Level Sensor Out of Calibration 1761 17 DEF Amber Blinking 3497 Aftertreatment 1 Diesel Exhaust Fluid Tank Level Aftertreatment 1 Diesel Exhaust Fluid Tank Level Data valid but below normal operating range Least Severe Level 1761 18 DEF Amber Blinking 3498 Aftertreatment 1 Diesel E...

Page 500: ... shorted to high source 3031 4 Check Engine None 6559 Aftertreatment 1 Diesel Exhaust Fluid Tank Temperature Aftertreatment 1 Diesel Exhaust Fluid Tank Temperature Sensor Voltage below normal or shorted to low source 3031 9 Check Engine Amber 4572 Aftertreatment 1 Diesel Exhaust Fluid Tank Temperature Aftertreatment 1 Diesel Exhaust Fluid Tank Temperature Abnormal Update Rate 3216 2 Check Engine A...

Page 501: ...heck Engine None 6463 Aftertreatment 1 Intake NOx Aftertreatment 1 Outlet NOx Sensor Data not Rational Drifted High 3228 2 Check Engine None 6582 Aftertreatment 1 Outlet Gas Sensor Power Status Aftertreatment 1 Outlet NOx Sensor Power Supply Data is erratic intermittent or incorrect 3361 2 Check Engine Amber 2976 Aftertreatment 1 Diesel Exhaust Fluid Dosing Unit Aftertreatment 1 Diesel Exhaust Flu...

Page 502: ...orrect 3364 3 Check Engine Amber 1686 Aftertreatment 1 Diesel Exhaust Fluid Tank 1 Quality Aftertreatment Diesel Exhaust Fluid Quality Sensor Circuit Voltage above normal or shorted to high source 3364 4 Check Engine Amber 1685 Aftertreatment 1 Diesel Exhaust Fluid Tank 1 Quality Aftertreatment Diesel Exhaust Fluid Quality Sensor Circuit Voltage below normal or shorted to low source 3364 5 Check E...

Page 503: ...it Electronic Throttle Control Actuator Driver Circuit Voltage above normal or shorted to high source 3464 4 Check Engine None 6494 Electronic Throttle Control Actuator Driver Circuit Electronic Throttle Control Actuator Driver Circuit Voltage above normal or shorted to low source 3464 5 Check Engine None 6496 Electronic Throttle Control Actuator Driver Circuit Electronic Throttle Control Actuator...

Page 504: ...Engine Amber 4744 Aftertreatment 1 Diesel Exhaust Fluid Temperature 2 Aftertreatment 1 Diesel Exhaust Fluid Temperature 2 Sensor Circuit Current above normal or grounded 3515 10 Check Engine None 6619 Aftertreatment 1 Diesel Exhaust Fluid Temperature 2 Aftertreatment 1 Diesel Exhaust Fluid Temperature 2 Abnormal Rate of Change 3515 11 Check Engine Amber 4745 Aftertreatment 1 Diesel Exhaust Fluid T...

Page 505: ...eck Engine Amber 1431 Pre Low Oil Pressure Indicator Relay Driver Pre Low Oil Pressure Warning Relay Driver Diagnostic has detected an error Condition exists 4223 31 Check Engine Amber 1432 Pre High Engine Temperature Warning Relay Driver Pre High Engine Temperature Warning Relay Driver Diagnostic has detected an error Condition exists 4334 2 Check Engine Amber 3596 Aftertreatment 1 Diesel Exhaust...

Page 506: ...treatment 1 Diesel Exhaust Fluid Line Heater 2 State Aftertreatment 1 Diesel Exhaust Fluid Line Heater 2 Circuit Voltage below normal or shorted to low source 4342 5 Check Engine None 6483 Aftertreatment 1 Diesel Exhaust Fluid Line Heater 2 State Aftertreatment 1 Diesel Exhaust Fluid Line Heater 2 Circuit Current below normal or open circuit 4344 3 Check Engine None 6535 Aftertreatment 1 Diesel Ex...

Page 507: ...atment 1 SCR Catalyst Outlet Gas Temperature Aftertreatment 1 SCR Outlet Temperature Sensor Data is erratic intermittent or incorrect 4363 3 Check Engine None 6569 Aftertreatment 1 SCR Catalyst Outlet Gas Temperature Aftertreatment 1 SCR Outlet Temperature Sensor Circuit Voltage above normal or shorted to high source 4363 4 Check Engine None 6571 Aftertreatment 1 SCR Catalyst Outlet Gas Temperatur...

Page 508: ...51 Aftertreatment Diesel Oxidation Catalyst Intake Temperature Aftertreatment 1 Diesel Oxidation Catalyst Intake Temperature Data Valid But Above Normal Operating range 4766 0 Stop Engine Red 5387 Aftertreatment 1 Diesel Oxidation Catalyst Outlet Gas Temperature Aftertreatment 1 Diesel Oxidation Catalyst Outlet Gas Temperature Data valid but above normal operating range Most Severe Level 4766 2 Ch...

Page 509: ...NOx Sensor Heater Ratio Aftertreatment 1 Intake NOx Sensor Heater Abnormal rate of change 5031 10 Check Engine None 6581 Aftertreatment 1 Outlet Gas NOx Sensor Heater Ratio Aftertreatment 1 Outlet NOx Sensor Heater Abnormal rate of change 5125 3 Check Engine Amber 3419 Sensor supply voltage 7 Sensor Supply 7 Circuit Voltage above normal or shorted to high source 5125 4 Check Engine Amber 3421 Sens...

Page 510: ...ource 5491 4 Check Engine None 6478 Aftertreatment 1 Diesel Exhaust Fluid Line Heater Relay Aftertreatment Diesel Exhaust Fluid Line Heater Relay Voltage below normal or shorted to low source 5491 7 Check Engine None 6537 Aftertreatment 1 Diesel Exhaust Fluid Line Heater Relay Aftertreatment 1 Diesel Exhaust Fluid Line Heater Relay Mechanical system not responding or out of adjustment 5571 0 Check...

Page 511: ...sor Module Data valid but above normal 5745 3 Check Engine Amber 4168 Aftertreatment 1 Diesel Exhaust Fluid Dosing Unit Heater Aftertreatment 1 Diesel Exhaust Fluid Dosing Unit Heater Voltage above normal or shorted to high 5745 4 Check Engine Amber 4169 Aftertreatment 1 Diesel Exhaust Fluid Dosing Unit Heater Aftertreatment 1 Diesel Exhaust Fluid Dosing Unit Heater Voltage below normal or shorted...

Page 512: ...ts 6881 9 Check Engine Amber 5653 SCR Operator Inducement Override Switch SCR Operator Inducement Override Switch Abnormal Update Rate 6881 13 Check Engine Amber 5654 SCR Operator Inducement Override Switch SCR Operator Inducement Override Switch Out of Calibration 6882 3 Check Engine Amber 5393 Aftertreatment Diesel Oxidation Catalyst Temperature Sensor Module Aftertreatment Diesel Oxidation Cata...

Page 513: ...ited Due to System Timeout SCR System Cleaning Inhibited Due to System Timeout Condition exists 7848 31 Check Engine Amber 6634 Diesel Particulate Filter 1 Conditions Not Met for Active Regeneration Diesel Particulate Filter 1 Conditions Not Met for Active Regeneration Condition exists 520968 9 Check Engine Amber 5939 Machine Constrained Operation Abnormal Update Rate No Communication or an invali...

Page 514: ......

Page 515: ...elf alignment kit 158 connecting batteries 350 disconnecting batteries 349 ASTM definition 29 attaching detaching headers A40DX auger headers attaching to M1 Series 144 detaching from M1 Series 153 D1X or D1XL Series 163 attaching header connecting center link 158 attaching to windrower connecting hydraulics 163 draper header supports 157 detaching from M1 Series 165 D1XL Series header to M1170 hy...

Page 516: ... alignment kit attaching to M1170 158 hydraulic center link without self alignment kit attaching to M1170 158 knife speed knife speed alarm adjusting alarm 221 adjusting pressure 219 D1XL Series headers attaching to windrower connecting hydraulics 163 draper header supports 157 deck shift 223 deck shift control 223 float options with deck shift 224 setting float options 224 definition 29 detaching...

Page 517: ... installing 348 maintaining 342 removing 348 extension modules 275 fuses and relays 381 checking and replacing fuses 379 inspecting replacing 125A main fuses 386 relay modules 275 replacing circuit breakers relays 380 master controller 275 module layout 271 preventing damage to electrical systems 276 troubleshooting 407 engaging the header 190 engine cooling system air conditioning A C 267 charge ...

Page 518: ...air filter 313 engine oil filter replacing engine oil filter 311 fresh air intake filter 298 fuel filters maintaining fuel filters 322 primary fuel filter installing 323 removing 322 removing installing fuel tank vent filter 329 secondary fuel filter installing 324 removing 323 HVAC filters fresh air intake filter inspecting and cleaning 299 installing filter 300 removing filter 298 return oil fil...

Page 519: ...if installed 77 GSL buttons 71 header position 6 way switch 72 One Touch Return positions 74 reel and disc speed switch 73 reel position 4 way switch 73 header drive reverse button 70 header engage drive switch 70 header drive 190 header float 185 checking float 186 float operating guidelines 187 float options with deck shift D1X Series 224 float options with deck shift D1XL Series 224 float optio...

Page 520: ... draper hydraulics 270 traction drive hydraulics 270 hydraulics changing hydraulic filter 283 connecting hydraulics A40DX 150 D1X Series 163 D1XL Series 163 R1 Series headers 175 filters charge filter 283 installing 283 removing 283 part numbers 251 return oil filter installing 285 removing 284 fittings O ring boss ORB adjustable 420 O ring boss ORB non adjustable 422 O ring face seal ORFS 423 tap...

Page 521: ... A C compressor belt replacing 363 tensioning 280 360 362 break in inspection schedule 252 break in inspections procedures 277 break in period 110 checking safety systems 325 engine interlock 328 operator presence system 325 cycling air conditioning compressor coolant 111 daily checks and maintenance 111 electrical system batteries 342 extension modules 275 master controller 275 electronic mainten...

Page 522: ...rformance information 103 accessing software information 102 accessing windrower information 100 adjusting header raise and lower rates 199 break in period 110 daily checks 111 data run screen 3 performance data 132 run screen 4 cooling data 133 double windrowing 194 deck position 195 draper speed 195 driving the windrower forward in cab forward mode 126 forward in engine forward mode 128 reverse ...

Page 523: ... kit external 397 center link lifter 399 double booster spring kit external 398 double windrow attachment DWA 398 DWA shutoff kit 398 high debris cooler intake hood scoops 395 single sided mud caster wheel 401 swath compressor 399 transport towing harness 401 weight box 401 windrower lighting upgrade LED 396 ORB definition 29 ORFS definition 29 owner operator responsibilities 105 P platforms 258 a...

Page 524: ...ng with external booster spring kit 397 starting the engine 115 steering adjustments steering column 51 steering link pivots 352 steering wheel 51 automated steering systems option 396 storing windrowers 143 swath compressors controls and automated functions lock 198 operating controls 196 symbols definitions 106 107 windrower operating symbols 106 T temperature cab 59 engine 120 tension definitio...

Page 525: ...aster wheel all 392 removing forked caster wheel 393 tightening anti shimmy dampener 279 checking tire pressures 291 drive wheels installing drive wheels 389 lowering drive wheels 390 raising drive wheel 387 removing drive wheel 388 tightening drive wheel nuts 277 safety 7 wheel drive adding lubricant 318 changing lubricant 282 checking lubricant levels 317 windrower faults faults and telltales 89...

Page 526: ......

Page 527: ...t Gearbox SAE 75W 140 or 80W 140 API service class GL 5 fully synthetic gear lubricant SAE J2360 preferred 2 1 liters 2 2 US quarts Gear lubricant Wheel drive SAE 75W 140 or 80W 140 API service class GL 5 fully synthetic gear lubricant SAE J2360 preferred 1 4 liters 1 5 US quarts Antifreeze Engine cooling system ASTM D 6210 and Fleetguard ES Compleat 31 liters 8 2 US gallons 27 Engine oil Engine o...

Page 528: ...t 816 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 103 Somerton Victoria Australia Australia 3061 t 61 3 8301 1911 f 61 3 8301 1912 MacDon Europe GmbH Hagenauer Strasse 59 65203 Wiesbaden Germany CUSTOMERS MacDon com DEAL...

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