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MacDon M1170, Assembly Instructions Manual

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MacDon M1170 Assembly Instructions Manual Download Page 136

214735

126

Revision A

Term

Definition

Hex key

A tool of hexagonal cross-section used to drive bolts and screws that have a
hexagonal socket in head (internal-wrenching hexagon drive); also known as an
Allen key and various other synonyms

HDS

Hydraulic deck shift

hp

Horsepower

HPT display

Harvest Performance Tracker display module on a windrower

JIC

Joint Industrial Council: A standards body that developed standard sizing and shape
for original 37° flared fitting

Knife

A cutting device which uses a reciprocating cutter (also called a sickle)

MDS

Mechanical deck shift

M1 Series windrower

MacDon M1170 and M1240 windrowers

n/a

Not applicable

NPT

National Pipe Thread: A style of fitting used for low-pressure port openings. Threads
on NPT fittings are uniquely tapered for an interference fit

Nut

An internally threaded fastener that is designed to be paired with a bolt

ORB

O-ring boss: A style of fitting commonly used in port openings on manifolds, pumps,
and motors

ORFS

O-ring face seal: A style of fitting commonly used for connecting hoses and tubes.
This style of fitting is also commonly called ORS, which stands for O-ring seal

PARK

The slot opposite the NEUTRAL position on operator

’

s console of M1 Series

windrowers

RoHS (Reduction of
Hazardous Substances)

A directive by the European Union to restrict use of certain hazardous substances
(such as hexavalent chromium used in some yellow zinc platings)

rpm

Revolutions per minute

R1 Series header

MacDon R113 SP disc headers for windrowers

SAE

Society of Automotive Engineers

SCR

Selective catalytic reduction catalyst

Screw

A headed and externally threaded fastener that threads into preformed threads or
forms its own thread into a mating part

SDD

Single-draper drive

Self-Propelled (SP)
Windrower

Self-propelled machine consisting of a power unit with a header

SK

Single knife

SKD

Single-knife drive

Soft joint

A joint made with use of a fastener where joining materials are compressible or
experience relaxation over a period of time

spm

Strokes per minute

Tension

Axial load placed on a bolt or screw, usually measured in Newtons (N) or
pounds (lb.)

REFERENCE

Summary of Contents for M1170

Page 1: ...M1170 Windrower Unloading and Assembly Instructions North America 214735 Revision A Original Instruction The harvesting specialists ...

Page 2: ...M1170 Windrower featuring Dual Direction and CrossFlex rear suspension 1016391 Published July 2018 ...

Page 3: ...e engine forward mode Right and left designations are determined by the operator s position facing the direction of travel This manual uses the terms right cab forward left cab forward right engine forward and left engine forward when referencing specific locations on the machine The ignition keys were shipped with the shipping documents and are used to lock the cab doors and tool box compartment ...

Page 4: ...1 12 Checking and Adding Wheel Drive Lubricant page 59 Added reference to R1 hydraulic drive bundle B6621 Added step to connect knife pressure hose if switching from a rotary header Added illustration showing both rotary configuration and auger draper configuration Connecting A40DX Hydraulics page 82 Connecting D1X or D1XL Series Hydraulics page 92 Added step to disconnect knife pressure hose Adde...

Page 5: ...hecking and Adding Wheel Drive Lubricant to the end of the Predelivery Checks chapter 4 1 11 Starting the Engine page 55 4 1 12 Checking and Adding Wheel Drive Lubricant page 59 Added metric equivalents for header sizes throughout manual 214735 iii Revision A ...

Page 6: ......

Page 7: ... 5 Repositioning Caster Wheels 26 3 6 Installing Caster Anti Shimmy Dampeners 29 3 7 Installing Windshield Access Step 31 3 8 Positioning Mirror Arms 32 3 9 Installing Slow Moving Vehicle SMV Signs 33 3 10 Replacing Speed Identification Symbol SIS Decal US Only 34 3 11 Installing Rear Ballast Package 35 3 12 Lubricating the Windrower 41 3 12 1 Lubrication Procedure 41 3 12 2 Lubrication Points 41 ...

Page 8: ...cking Air Conditioning and Heater 71 4 2 8 Checking the Radio and Activating the Bluetooth Feature 72 4 3 Checking Manuals 74 4 4 Performing Final Steps 75 4 5 Attaching Headers to M1 Series Windrower 76 4 5 1 A40DX Auger Header 76 Attaching an A40DX Auger Header 76 Connecting A40DX Hydraulics 82 4 5 2 D1X or D1XL Series Draper Header 85 Attaching Draper Header Supports 85 Attaching a D1X or D1XL ...

Page 9: ...tings Adjustable 119 5 3 4 O Ring Boss ORB Hydraulic Fittings Non Adjustable 121 5 3 5 O Ring Face Seal ORFS Hydraulic Fittings 122 5 3 6 Tapered Pipe Thread Fittings 123 5 4 Conversion Chart 124 5 5 Definitions 125 Predelivery Checklist 129 TABLE OF CONTENTS ...

Page 10: ......

Page 11: ... imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may be used to alert against ...

Page 12: ...goggles Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protection devices such as earmuffs or earplugs to help protect against loud noises 1010391 Figure 1 3 Safety Equipment Provide a first aid kit for use in case of emergencies Keep a fire extinguisher on ...

Page 13: ...machine function and or safety It may also shorten machine s life To avoid bodily injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1000009 Figure 1 6 Safety around Equipment Keep service area clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with elect...

Page 14: ...tires that have defects Replace wheel rims that are cracked worn or severely rusted Never weld a wheel rim Never use force on an inflated or partially inflated tire Make sure tire is correctly seated before inflating to operating pressure If tire is not correctly positioned on rim or is overinflated tire bead can loosen on one side causing air to escape at high speed and with great force An air le...

Page 15: ...ctor immediately If electrolyte is spilled or splashed on clothing or body neutralize it immediately with a solution of baking soda and water then rinse with clear water 1000017 Figure 1 11 Safety around Batteries WARNING To avoid injury from spark or short circuit disconnect battery ground cable before servicing any part of electrical system Do NOT operate engine with alternator or battery discon...

Page 16: ...ting or any other high current electrical operation performed on the machine The following items need to be disconnected 1017621 1017621 A Figure 1 12 Negative Terminals Negative battery terminals A two connections IMPORTANT Always disconnect the battery terminals first and reconnect them last 1017622 A Figure 1 13 Master Controller Master controller A Four connectors P231 P232 P233 and P234 Locat...

Page 17: ... To disconnect use a small 3 6 mm 1 8 1 4 in blade screwdriver to insert into the connector s locking tab Gently pry upward no more than 6 mm 1 4 in to unlock the connector tab and then pull the connector away from the module 1019753 A B C C Figure 1 16 Engine Control Module Engine Control Module ECM Two connectors for Cummins P100 A and J1 Cummins Proprietary ECM Connector B Location On engine To...

Page 18: ...ab connectors A Two round connectors C1 and C2 Location Under cab 1017627 A Figure 1 18 Roof Connectors Roof connectors A Four connectors C10 C12 C13 and C14 Location Under cab at base of left cab post 1017628 A Figure 1 19 Chassis Relay Module Chassis relay module A Three connectors P240 P241 and P242 Location Outside left frame rail near batteries SAFETY ...

Page 19: ...ame rail at rear of windrower 1017630 A Figure 1 21 A C Box Connectors Air conditioning A C box connectors A Two connectors C15 and C16 Location Rear of A C box 1017631 A Figure 1 22 Wheel Motor Connectors Wheel motor connectors A Two round connectors C25 and C26 Location Under center of frame just behind front cross member SAFETY ...

Page 20: ... to reconnect To align the connectors 1 Observe the channel cuts and mating channel protrusions on the inner part of the circular walls of the connectors 2 Face the mating connectors to each other and rotate connectors so that channels are aligned 3 Press connectors together while turning the outer connector clockwise until collar locks SAFETY ...

Page 21: ...s start engine according to procedure that is described in Starting Engine section of operator s manual Knowing correct procedure will help to prevent major damage to engine components and prevent personal injury To ensure that the jacket water heater if equipped and or lubricant oil heater if equipped is working correctly check the water temperature gauge and or oil temperature gauge during heate...

Page 22: ...le engine is operating Failure to follow this instruction could result in personal injury or death This engine has a comprehensive programmable engine monitoring system The ECM has the ability to monitor engine operating conditions If conditions exceed the allowable range the ECM will initiate immediate action The following actions are available for engine monitoring control Warning Derate Shut do...

Page 23: ...ecal Keep safety signs clean and legible at all times Replace safety signs that are missing or illegible If original part on which a safety sign was installed is replaced be sure repair part also bears current safety sign Safety signs are available from your MacDon Dealer SAFETY ...

Page 24: ......

Page 25: ...T contact or lift on fuel tank A or engine oil pan B not shown 3 Position forklift from opposite side of fuel tank and position forks C under windrower frame with the fuel tank A between the forks NOTE The windrower s center of gravity is approximately 157 5 cm 62 in rearwards from the center of the drive wheel WARNING Ensure the forks extend beyond the far side of the frame 4 Lift until windrower...

Page 26: ......

Page 27: ...ng purposes Lower steps from shipping position to working position as follows NOTE Left side shown right side opposite 1014559 A C B Figure 3 1 Left Step Shipping Position 1 Remove stop bolt A and discard 2 Loosen pivot bolts B at both sides of step C 1014555 A B C 1014555 A B C 1014555 A B C Figure 3 2 Left Step Working Position 3 Lower step A to working position 4 Ensure clips B are engaged in s...

Page 28: ...214735 18 Revision A 1022861 A Figure 3 3 Storage Compartment 6 Retrieve bag containing drive wheel nuts from the storage compartment A behind the training seat ASSEMBLING THE WINDROWER ...

Page 29: ...18731 A Figure 3 5 Windrower Rear 3 Remove banding and blocking A securing walking beam to frame 4 Retrieve caster wheel assemblies from shipment 1022864 A Figure 3 6 Lifting Windrower 5 Using a forklift approach windrower from the front and slide forks under frame CAUTION Ensure forks do NOT contact fuel tank A and that forks lift on windrower frame 6 Raise windrower approximately 152 cm 60 in of...

Page 30: ... the caster assembly B to a suitable lifting device 11 Tilt walking beam C and maneuver caster assembly B so that spindle D can be installed onto walking beam C 1022863 A B C D E Figure 3 9 Caster Arm 12 Install the flat washer A onto the spindle 13 Install key B and arm C onto spindle ensuring that arm is positioned so there is no clearance at the top and bottom of the walking beam extension 14 I...

Page 31: ...urface on wheel drive and rim 1022892 A C B Figure 3 11 Drive Wheel CAUTION Use a lifting device capable of supporting a minimum of 907 kg 2000 lb to lift the wheel assembly 3 Position pallet jack A or equivalent under tire and raise slightly 4 Locate drive wheel against the wheel drive hub so air valve B is on the outside and the tire tread C points forward with the windrower in cab forward orien...

Page 32: ...eel nuts 7 Torque drive wheel nuts to 510 Nm 375 lbf ft using the tightening sequence shown IMPORTANT Use only manufacturer specified nuts MD 205397 8 Repeat tightening sequence two additional times ensuring the specified torque is achieved each time 9 Lower jack and move away from work area 10 Raise windrower remove stand and lower windrower to ground 11 Repeat Steps 2 page 21 to 8 page 22 for th...

Page 33: ...l 1022868 B A C Figure 3 13 Supporting Right Leg of Windrower 1 Using a forklift lift front of windrower Place a stand A or equivalent to support front of windrower and to keep right wheel B off the ground 2 Slowly lower windrower onto a stand A 3 Place a pallet jack C or equivalent under the right wheel B and raise pallet jack enough to take the weight off the right wheel 1022788 A Figure 3 14 Un...

Page 34: ...s loose Extract pin from front of frame with a slide hammer B MD 209816 tool required due to limited space in front of fuel tank Instructions are included with the tool NOTE Removing the pins will be difficult if weight is still on the leg 7 Repeat for second pin 1022871 A Figure 3 17 Repositioning Right Leg 8 Move leg outwards to expose one hole A in frame ASSEMBLING THE WINDROWER ...

Page 35: ...necessary adjust jack to prevent damage to the outer edges of the pins 1022807 A Figure 3 19 Right Leg 10 Secure pins with bolts A washers and nuts Torque nuts to 136 Nm 100 lbf ft 11 Lower pallet jack and move it from work area 12 Support the windrower with forklift remove stand and lower windrower to ground ASSEMBLING THE WINDROWER ...

Page 36: ...rower 1 Lift windrower with forklift to take most of the weight off casters 1018697 A A B C Figure 3 21 Walking Beam 2 Remove four bolts and washers A shock support brackets B and slow moving vehicle SMV sign support bracket C from walking beam 3 Retain hardware and support brackets B and C for installation later NOTE There is one SMV support bracket C preinstalled on shock support brackets B at t...

Page 37: ...he toolbox in the outboard side of the walking beam Do NOT fully tighten NOTE Depending on the extent of walking beam position outboard bolts may need to be installed first 8 Place support brackets B onto walking beam as shown and secure with two M24 x 60 bolts coated with anti seize compound and M24 flat washers C Do NOT fully tighten IMPORTANT Ensure support bracket plate B is parallel or is ins...

Page 38: ...4 Figure 3 26 Walking Beam Adjustment 10 Repeat Steps 2 page 26 to 9 page 27 at opposite end of walking beam ensuring that casters are spaced equally from center of windrower 11 Lower windrower to ground ASSEMBLING THE WINDROWER ...

Page 39: ... the caster shaft as shown e Tighten nut C and torque to 190 200 Nm 140 147 lbf ft 1020058 A B C D Figure 3 28 Anti Shimmy System Left Side 3 Attach barrel end of anti shimmy dampener A to forward hole in support B with one M16 x 75 flange head bolt C and one M16 tech loc nut D Install bolt from under support Do NOT fully tighten 1020059 A B C D Figure 3 29 Anti Shimmy System Left Side 4 Attach ba...

Page 40: ...rque bolt A to 244 Nm 180 lbf ft 8 Install jam nut C and torque to 136 140 Nm 100 103 lbf ft 9 Tighten bolts D at barrel end of anti shimmy dampeners and torque to 136 140 Nm 100 103 lbf ft IMPORTANT Maintain arm parallel to walking beam while tightening Do NOTovertighten 10 Repeat Steps 2 page 29 to 9 page 30 for opposite end of walking beam IMPORTANT Torque bolts after first 5 hours of operation...

Page 41: ...king materials B from step and railing 2 Retrieve the three self tapping bolts from a bag in the toolbox NOTE Use ignition key to unlock toolbox compartment 1016246 A C B Figure 3 32 Windshield Access Step 3 Position step A on right leg at forward end of platform as shown 4 Install two M10 x 20 hex head screws B through top of step but do NOT tighten 5 Install one M10 x 20 hex head screw C through...

Page 42: ...ure 3 33 Mirror Arm in Shipping Position 1 Loosen retaining nut A and pivot nut B on support arm C 2 Swivel support arm C forward 90 degrees from shipping position to working position 1014674 A B Figure 3 34 Mirror Arm in Working Position 3 Tighten retaining nut A to 37 41 Nm 28 30 lbf ft 4 Tighten pivot nut B to 24 27 Nm 18 20 lbf ft 5 Repeat above steps for opposite mirror ASSEMBLING THE WINDROW...

Page 43: ... B C Figure 3 35 Right Side Mirror Light Support 2 Position sign A on existing bracket B as shown on right cab forward side mirror light support and secure with two M6 x 20 hex head bolts C and M6 lock nuts IMPORTANT Ensure SMV sign does NOT cover brake light 1018716 A B C Figure 3 36 Walking Beam Left Side 3 Locate support A on left cab forward side of walking beam 4 Position sign B on support A ...

Page 44: ... used in the United States only 1019824 A Figure 3 37 SIS Decal US Only 1 Locate the existing SIS decal bracket on the left mirror lighting arm 2 Wipe the existing decal with a clean cloth to remove dirt and grease 3 Apply the 30 mile h SIS decal A MD 208900 over the existing 45 km h decal ASSEMBLING THE WINDROWER ...

Page 45: ...med Transport upper cross auger vertical knives 1 0 B6047 D135XL 10 6 m 35 ft single reel double knife untimed Base 1 1 0 D135XL 10 6 m 35 ft single reel double knife untimed Transport 1 1 B6047 D135XL 10 6 m 35 ft single reel double knife untimed Transport upper cross auger vertical knives 1 2 B6047 D135XL 10 6 m 35 ft double reel double knife untimed Base 1 1 0 D135XL 10 6 m 35 ft double reel do...

Page 46: ...63 kg 360 lb Ballast not required for A Series Auger Headers and R1 Series Disc Headers To install rear ballast follow these steps WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Refer to Table 3 1 page 35 to determine ballast to add to windrower 2 Stop eng...

Page 47: ... Remove light bezel assembly B 1022910 B A Figure 3 40 Bezel Assembly 8 Separate light bezel assembly A by removing six hex screws B 1022911 B A B Figure 3 41 Bezel Assembly NOTE Retain center portion A of light bezel assembly for reinstallation when rear ballast are removed Install six hex screws B on side bezels for safekeeping These hex screws will be used when reinstalling center portion of li...

Page 48: ... weights 10 Install weights A from outboard side and slide to middle of bracket on walking beam 11 Install retaining bracket B on each side of weight bundle IMPORTANT Ensure retaining bracket B engage slot C in bracket 12 Install rod D through retaining bracket and weights with spacers E as required 13 Secure with nuts F and tighten IMPORTANT Ensure nuts F are flush with rod 1018705 A B C D E Figu...

Page 49: ...5 Two Sets 326 kg 720 lb 1018707 A B C D Figure 3 46 Three Sets 489 kg 1080 lb 1019838 A B Figure 3 47 Engine Compartment Hood 14 Move latch A towards right cab forward side of windrower 15 Grasp louver B and lift hood to open ASSEMBLING THE WINDROWER ...

Page 50: ...hing plug P210 at right side bezel C 19 Turn IGNITION key to RUN position and ensure that rear swath lights D and red tail brake lights E are working 20 If lights are working tighten hex flange bolts B to secure left and right light bezel IMPORTANT Ensure rear swath lights D are centered in light bezel 1013204 A Figure 3 49 Engine Compartment 21 Grasp hood by louver A and lower until hood engages ...

Page 51: ...e greasing to avoid injecting dirt and grit 2 Inject grease through fitting with grease gun until grease overflows fitting Do NOT overgrease wheel bearings 3 Leave excess grease on fitting to keep out dirt 4 Replace any loose or broken fittings immediately 5 Remove and thoroughly clean any fittings including the lubricant passageway that will not take grease Replace fitting if necessary 3 12 2 Lub...

Page 52: ...inal of battery and battery ground cable to negative terminal of battery Reversed polarity in battery or alternator may result in permanent damage to electrical system NOTE Before connecting the harness to the batteries ensure that positive terminal is positioned on the right side of the battery when installed on the battery support 1012747 B A Figure 3 53 Batteries 4 Attach red positive cable ter...

Page 53: ...owards the windrower frame Lift up on the cab end of the cover until it is secured by the retaining tab B on the frame 7 Grasp the hood by the louver C and lower until hood engages latch NOTE Check that the latch lever is not tilted to ensure hood is latched ASSEMBLING THE WINDROWER ...

Page 54: ......

Page 55: ... remove key 3 Perform the final checks and adjustments listed on the following pages and the Predelivery Checklist page 129 yellow sheet attached to this instruction to ensure the machine is field ready IMPORTANT Ensure the Operator or the Dealer retains the completed Predelivery Checklist 4 1 1 Recording Serial Numbers 1022835 A Figure 4 1 Windrower Serial Number Location 1 Record the windrower a...

Page 56: ...ps 3 Check the three constant torque hose clamps A and spring clamp B on turbocharger intake duct Clamp B is properly tightened when screw tip C extends beyond housing and Belleville washers D are almost flat 4 1 3 Checking and Adding Engine Oil NOTE Oil can be checked without opening the hood 1022834 A Figure 4 5 Dipstick Location 1 Remove the dipstick A by turning it counterclockwise to unlock 2...

Page 57: ...o add oil 1019838 A B Figure 4 7 Hood 1 Move latch A towards right cab forward side of the windrower 2 Grasp louver B and lift hood to open 1012638 A Figure 4 8 Oil Filler Cap 3 Clean around filler cap A and remove by turning it counterclockwise 4 Carefully add oil to achieve the desired level A funnel is recommended to avoid spillage For oil specifications refer to 5 1 Lubricants Fluids and Syste...

Page 58: ...p the engine and remove the key 1012665 A Figure 4 10 Hydraulic Oil Sight Glass 3 Locate the sight glass A on the right side of the tank It indicates the oil level and any signs of contamination NOTE No oil in the sight glass indicates that the oil level is below the add mark on the dipstick The sight glass is viewable with the hood open or closed 4 Ensure the hydraulic oil level is between the lo...

Page 59: ...ontainer in a safe manner 4 1 6 Checking Engine Coolant Level NOTE Ensure the engine has cooled down prior to checking 1019838 A B Figure 4 12 Hood 1 Move latch A towards right cab forward side of the windrower 2 Grasp louver B and lift hood to open 1018836 A Figure 4 13 Coolant Tank 3 The tank has a MAX and MIN COLD line marker Coolant level should be kept at the MAX COLD line A NOTE When checkin...

Page 60: ...th the main pumps The lubricant should be visible through the hole or slightly running out 2 Add lubricant if required through the check plug hole A using a squeeze bottle or by removing the breather at the top right side of the gearbox For specification refer to 5 1 Lubricants Fluids and System Capacities page 113 4 1 8 Checking Air Conditioning A C Compressor Belts 1016163 A Figure 4 16 A C Comp...

Page 61: ...Try starting the engine and confirm the HPT displays DISENGAGE HEADER If the engine turns over the safety system requires adjustment Refer to the technical manual for adjustment procedures 5 Shut down the engine and open the cooler box door Try starting the engine and confirm the HPT displays CLOSE COOLER BOX DOOR If the engine turns over the safety system requires adjustment Refer to the technica...

Page 62: ...Check tire pressures with a gauge 1014974 A B Figure 4 18 Windrower Tires Caster Wheel Tires Inflate all caster wheel tires B to 110 kPa 16 psi Drive Wheel Tires For optimal performance drive wheel A tire pressures are determined by tire type header size and additional options Refer to the following table Table 4 1 Drive Tire Inflation Specifications Header Type Description Installed Options Weigh...

Page 63: ... 7 m 35 ft double knife untimed Transport upper cross auger vertical knives 3 Bar 241 35 D135XL single reel 10 7 m 35 ft double knife untimed Transport upper cross auger vertical knives 3 Turf 241 35 D135XL double reel 10 7 m 35 ft double knife untimed Base 2 Bar 221 32 D135XL double reel 10 7 m 35 ft double knife untimed Base 2 Turf 241 35 D135XL double reel 10 7 m 35 ft double knife untimed Tran...

Page 64: ...62 38 D145XL double reel 13 7 m 45 ft double knife untimed Transport 3 Turf 241 35 D145XL double reel 13 7 m 45 ft double knife untimed Transport upper cross auger vertical knives 3 Bar 283 41 D145XL double reel 13 7 m 45 ft double knife untimed Transport upper cross auger vertical knives 3 Turf 241 35 Rotary Disc Header R113 4 m 13 ft No Conditioner Bar 138 20 R113 4 m 13 ft No Conditioner Turf 1...

Page 65: ... normal starting circuitry is bypassed machine will start with drive engaged and move Start engine only from operator s seat with controls in PARK NEVER start engine while standing on ground NEVER try to start engine with someone under or near machine Before starting engine be sure there is plenty of ventilation to avoid asphyxiation IMPORTANT Before starting the windrower check the fluid level of...

Page 66: ...stem may occur 4 Fasten seat belt 5 Push HEADER ENGAGE switch B to ensure it is in the OFF position 1014940 A B C D E Figure 4 21 Operator Console and HPT Run Screen 6 Turn IGNITION switch A to the ON position the Harvest Performance Tracker HPT B will illuminate If HPT is still booting up wait for WAIT TO START WTS symbol C to disappear before trying to start engine 7 Check that red PARK symbol l...

Page 67: ... 2 minute period the engine will lock the starter circuit to prevent overheating and a flashing WTS symbol will illuminate on the HPT display Wait for the WTS symbol to stop flashing before attempting to crank engine again If engine still does not start refer to Engine Start Troubleshooting Tips page 58 1019655 A Figure 4 23 HPT No Header Screen NOTE When the engine temperature is below 5 C 40 F t...

Page 68: ...r to the windrower technical manual No fuel to engine Fill empty fuel tank Replace clogged filter Check for blocked or damaged fuel lines Old fuel in tank Drain tank Refill with fresh fuel Water dirt or air in fuel system Drain flush fill and prime system Improper type of fuel Drain tank Refill with correct fuel Crankcase oil too heavy Replace with recommended oil Low battery output Test the batte...

Page 69: ...rm the park brakes have engaged 1 Park the windrower on level ground 1007544 A B C Figure 4 24 Drive Wheel Hub 2 Position windrower so plugs A and B are horizontally aligned with the center C of the hub 3 Stop the engine and remove the key 4 Remove plug A or B The lubricant should be visible through the port or running out slightly 5 If necessary add lubricant until lubricant runs out from the ope...

Page 70: ...ury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1016225 Figure 4 25 HPT Display Boot Up 1 Open the cab door turn the IGNITION switch to ON and confirm that the Harvest Performance Tracker HPT display is booting up by displaying MACDON 1016226 Figure 4 26 HPT Display Header Disengaged 2...

Page 71: ... Shut down the engine and leave the cab without switching off the lights Confirm that the HPT display headlights and egress light shut off within 3 minutes 4 2 2 Checking Harvest Performance Display HPT 1016224 Figure 4 29 No Header Screen 1 If not already running start the engine Refer to 4 1 11 Starting the Engine page 55 2 If a header is not attached check that the no header screen is displayed...

Page 72: ... the scroll knob selects functions or menu items Scroll and select functions are duplicated on the ground speed lever GSL controls Unless otherwise specified these two buttons will always perform the same function and when select is referred to in this document either one of these buttons can be used 1018930 A Figure 4 31 HPT Scroll Knob 1 Turn rotary scroll knob A clockwise to move selections dow...

Page 73: ...enu 3 Press soft key 5 A to open main menu 4 Use HPTscroll knob B or ground speed lever GSL scroll wheel to place red cursor over SETTINGS icon C 5 Press HPT scroll knob B or GSL SELECT button to activate SETTINGS menu options 1018931 A B Figure 4 34 HPT 6 Press BACK button A on HPT to return to previous level within menu structure 7 Press HOME button B on HPT to return to last selected run screen...

Page 74: ...d item and scroll to adjust LANGUAGE ENGLISH default SPANISH UNITS METRIC USA default Refer to 5 4 Conversion Chart page 124 for a comprehensive list of U S and metric units Setting Time and Date Whenever the Harvest Performance Tracker HPT boots up the time and date will display according to your selected configuration 1018928 A B Figure 4 36 Time and Date 1 Navigate to the SETTINGS Menu with sof...

Page 75: ...productivity data 1018927 A B Figure 4 38 Tire Size 1 Navigate to the SETTINGS menu with soft key 5 and the HPTscroll knob Refer to Navigating the Harvest Performance Tracker page 62 if required 2 Scroll to the WINDROWER SETTINGS icon A and select it 3 Scroll to the TIRES icon B and select it to display the adjustment window NOTE The F3 shortcut button on the operator s console will also display t...

Page 76: ... Display 1 Move throttle to idle position 2 Check engine speed A on Harvest Performance Tracker HPT display and compare to value in table below 3 Move throttle to maximum rpm position Table 4 3 Engine Speed Idle Maximum No Load 1000 rpm 2500 rpm PERFORMING PREDELIVERY CHECKS ...

Page 77: ... Field Lights 1 For models with LED lighting Remove plastic film from LED lighting 2 Rotate operator s seat to cab forward mode 3 Press FIELD LIGHT switch A 4 Check that front field lights B rear field lights C and rear swath lights D are functioning PERFORMING PREDELIVERY CHECKS ...

Page 78: ...k that front road lights B and rear red tail brake lights C are functioning 6 Press HIGH LOW switch D and check lights B 7 Press TURN SIGNAL switches E on console and check amber lights F 8 Press HAZARD LIGHTswitch G and check flashing hazard lights F 9 Press switches to shut off lights PERFORMING PREDELIVERY CHECKS ...

Page 79: ...GHTswitch A and check that front road lights B and rear red tail brake lights C are functioning 12 Press HIGH LOW switch D and check lights B 13 Press TURN SIGNAL switches E switches on console and check amber lights F 14 Press HAZARD LIGHTswitch G and check flashing hazard lights F 15 Press switches to shut off lights PERFORMING PREDELIVERY CHECKS ...

Page 80: ... 44 Beacons 16 Push BEACON SWITCH A and check that amber beacons B are functioning 17 Press switch to shut off beacons 4 2 5 Checking Horn 1014973 A Figure 4 45 Horn Button 1 Push HORN button A and listen for horn PERFORMING PREDELIVERY CHECKS ...

Page 81: ...the light illuminates Leave door open 7 Push switch A to OFF position D and check that light is off 4 2 7 Checking Air Conditioning and Heater 1015082 A B C Figure 4 48 A C Controls 1 Start engine and allow it to reach operating temperature 2 To distribute oil throughout the A C system perform the following steps after starting a machine that has been stored for more than 1 week a Press A on FAN S...

Page 82: ...peakers B are factory installed in the cab headliner The radio operates in AM FM CD and USB modes It also supports Bluetooth wireless technology audio streaming and hands free calling 1022840 A B C D Figure 4 51 Radio 1 To check the radio follow this procedure a Turn IGNITION key to RUN position b Press POWER button A to turn the radio on Hold the POWER button to turn it off NOTE The button will i...

Page 83: ...knob B for two seconds MENU is displayed on screen C c Rotate VOL SEL B to highlight BT SET menu and press VOL SEL to select BLUETOOTH ON OFF is displayed C d Press VOL SEL to select BLUETOOTH e Rotate VOL SEL knob to display ON and press VOL SEL to select f Rotate VOL SEL knob and select DISCOVER g Rotate VOL SEL knob to display ON and press VOL SEL to select PERFORMING PREDELIVERY CHECKS ...

Page 84: ...Case Manuals are stored in one of the manual storage cases A behind the operator s seat 1015175 Figure 4 54 Manuals and Quick Card 1 Ensure the following manuals are included with the windrower Operator s Manual Parts Catalog Quick Card Engine Manual PERFORMING PREDELIVERY CHECKS ...

Page 85: ...aining the kit and install in accordance with the instructions included If not installing kit label bag GPS Completion kit and place kit in toolbox for safekeeping 3 Remove instruction from the right cab forward door only AFTER right leg is repositioned to field configuration 1015075 Figure 4 55 Windshield Decal MD 166705 4 AFTER the machine is delivered to the end user remove the decal from the w...

Page 86: ...ader supports C on both sides of header IMPORTANT Remove protective cover from exhaust stack prior to starting engine CAUTION Check to be sure all bystanders have cleared the area 2 Start engine 1015853 Figure 4 57 Header Float Springs CAUTION When lowering header lift legs without a header or weight box attached to the windrower ensure the float springs tension is fully released to prevent damage...

Page 87: ...key 3 A to remove float 1014783 A B Figure 4 60 GSL 6 Press the HEADER DOWN switch A on the ground speed lever GSL to fully retract header lift cylinders 7 For hydraulic center link with self alignment Press the REEL UP switch B on the GSL to raise the center link until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windr...

Page 88: ...6 A B C D Figure 4 63 Hydraulic Center Link 10 For hydraulic center link with self alignment Adjust position of the center link cylinder A with switches on the GSL until the hook B is above the header attachment pin 11 For hydraulic center link without self alignment Push down on rod end of link cylinder C until hook engages and locks onto header pin IMPORTANT Hook release D must be down to enable...

Page 89: ...Stop the engine and remove the key 1016103 A Figure 4 65 Cylinder Safety Prop 17 Engage safety prop on the windrower s lift cylinder as follows a Pull lever A and rotate toward header to release and lower safety prop onto cylinder b Repeat for opposite lift cylinder IMPORTANT Ensure the safety props engage over the cylinder piston rods If a safety prop does not engage properly raise the header unt...

Page 90: ...wn Reinsert clevis pin A and secure with lynch pin 1014791 A Figure 4 68 Cylinder Safety Prop 22 Disengage safety prop by turning lever A downward to raise prop until lever locks into vertical position 23 Repeat for opposite side CAUTION Check to be sure all bystanders have cleared the area 1014802 A Figure 4 69 GSL 24 Start engine and press HEADER DOWN switch A on GSL to fully lower header PERFOR...

Page 91: ...b A to activate selection 28 Rotate scroll knob A to adjust float setting and press knob when finished IMPORTANT Float adjustments of 1 0 out of 10 change the header weight at the cutterbar by approximately 91 kg 200 lb Adjust float in increments of 0 05 to optimize field performance 29 Stop the engine and remove the key 30 Grasp one end of the auger header and lift Lifting force should be 335 380...

Page 92: ... platform A toward walking beam until it stops and latch engages 1019396 A B C Figure 4 73 Hydraulic Hoses in Storage Position 3 Retrieve hydraulic multicouplers A and electrical harness B from the header 4 Route hose harness bundle toward the windrower through support C 1019391 A B 1024062 A C B Figure 4 74 Multicoupler 5 Insert hose support B into hole A in the windrower left leg and route the h...

Page 93: ...nt multicoupler receptacle and rotate handle F away from windrower 10 Open cover G and position multicoupler H onto receptacle Align pins in coupler with slots in handle and rotate handle toward windrower so that coupler is locked onto receptacle and button E snaps out 1023406 A B 1 2 A C Figure 4 76 Knife Pressure Hose Positions 1 Hose in Storage Position Rotary Configuration 2 Hose to Knife Pres...

Page 94: ...ver from receptacle A and connect electrical harness from header 1015478 A B Figure 4 78 Open Platform 13 Push latch A to unlock the platform B 1012700 A Figure 4 79 Closed Platform 14 Pull platform A towards the cab until it stops and latch engages PERFORMING PREDELIVERY CHECKS ...

Page 95: ...y reason If NOT installed attach draper header support supplied with header to windrower lift linkage as follows 1015587 A B Figure 4 80 Draper Header Support 1 Remove hairpin and clevis pin B from the draper header support A 1015593 A B C D Figure 4 81 Draper Header Support 2 Position the draper header support B on lift linkage A and reinstall clevis pin C NOTE To avoid pin snagging the windrow i...

Page 96: ...r Link without Self Alignment 1 Hydraulic Center Link without Self Alignment Relocate pin A in frame linkage as required to raise the center link B until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup 1000754 A B Figure 4 83 Header Leg 2 Remove hairpin A from pin B and remove pin...

Page 97: ...inkages NOTE If not prompted by the Harvest Performance Tracker HPT display to remove float remove float manually by doing the following 1015851 A B Figure 4 85 HPT Display 4 Press scroll knob A on HPT to display the QuickMenu system 5 Rotate scroll knob A to highlight the HEADER FLOAT symbol B and press scroll knob to select 1019607 A Figure 4 86 HPT Display 6 On Float Adjust page press soft key ...

Page 98: ...ard until lift linkages contact the support plates in the header legs and the header nudges forward 9 Ensure that lift linkages are properly engaged in header legs and are contacting the support plates 1016903 A B C Figure 4 89 Hydraulic Center Link 10 Self Aligning Hydraulic Center Link a Adjust position of the center link cylinder A with the switches on the GSL until hook B is above the header a...

Page 99: ...nder CAUTION Check to be sure all bystanders have cleared the area e Start engine 1014786 A Figure 4 91 GSL 12 Press the HEADER UP switch A to raise header to maximum height NOTE If one end of the header does NOT fully raise rephase the lift cylinders as follows a Press and hold the HEADER UP switch A until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now ...

Page 100: ...uppermost position Release spring pin 1014791 A Figure 4 94 Cylinder Safety Prop 17 Disengage safety prop by turning lever A downward to raise safety prop until lever locks into vertical position NOTE If safety prop will not disengage raise header slightly 18 Repeat for opposite side CAUTION Check to be sure all bystanders have cleared the area 1014802 A Figure 4 95 GSL 19 Start engine and press H...

Page 101: ...press knob A to activate selection 23 Rotate scroll knob A to adjust float setting and press knob when finished IMPORTANT Float adjustments of 1 0 out of 10 change the header weight at the cutterbar by approximately 91 kg 200 lb Adjust float in increments of 0 05 to optimize field performance 24 Stop the engine and remove the key 25 Grasp one end of the draper header and lift Lifting force should ...

Page 102: ...agement arm B rearward to disengage arm from latch 2 Move arm B toward left cab forward side of windrower 1015479 A B Figure 4 99 Platform 3 Ensure cab door is closed on the left cab forward side of the windrower 4 Push latch B and pull platform A toward walking beam until it stops and latch engages 1015686 A C B Figure 4 100 Hydraulic Hose Management Arm 5 Connect hydraulic hose management arm A ...

Page 103: ...eel Multicoupler 8 Retrieve draper drive and reel control multicoupler A from hose management arm 9 Push knob B on hydraulic receptacle and pull handle C fully away from windrower 10 Open cover D and position coupler onto receptacle Align pins in coupler with slots in handle C and push handle toward windrower so that coupler is locked onto receptacle and knob B snaps out NOTE Hose connector F only...

Page 104: ...eptacle Align pins in coupler with slots in handle C and push handle toward windrower so that coupler is locked onto receptacle and knob B snaps out 1015479 A B Figure 4 104 Platform 15 Push latch B to unlock the platform A 16 Push the platform towards the cab until it stops and latch engages 1015750 Figure 4 105 Hydraulic Multicouplers and Hose Routing 17 Ensure hydraulic hose routing is as strai...

Page 105: ...re 4 106 Hydraulic Center Link 1 Hydraulic Center Link without Self Alignment Remove pin A and raise center link B until hook is above the attachment pin on header Replace pin A to hold center link in place IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup 1021177 A B C Figure 4 107 Header Support 2 Remove hairpin A from clevis pin ...

Page 106: ...Display 4 Press rotary scroll knob A on the HPT display to highlight QuickMenu options 5 Rotate scroll knob A to highlight the HEADER FLOAT symbol B and press scroll knob to select The header float adjust screen displays 1019607 A Figure 4 110 HPT Display 6 Press soft key 3 A to remove the header float NOTE If the header float is active the icon at soft key 3 will display REMOVE FLOAT if header fl...

Page 107: ...to drive slowly forward until feet engage the supports and header nudges forward 10 Ensure that feet A are properly engaged in supports B 1016903 A B C Figure 4 113 Hydraulic Center Link 11 Self Aligning Hydraulic Center Link a Adjust position of the center link cylinder A with the switches on the GSL until hook B is above the header attachment pin IMPORTANT Hook release C must be down to enable s...

Page 108: ...eck to be sure all bystanders have cleared the area e Start engine 1014786 A Figure 4 115 GSL 13 Press the HEADER UP switch A to raise the header to maximum height NOTE If one end of the header does NOT fully raise rephase the lift cylinders as follows a Press and hold the HEADER UP switch A until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased 14 ...

Page 109: ...pin A is fully inserted and hairpin is installed behind bracket 1019357 A Figure 4 118 Safety Props 17 Disengage safety props by turning lever A away from the header to raise the safety prop until the lever locks into vertical position Repeat for opposite cylinder 1014802 A Figure 4 119 GSL 18 Start the engine and press HEADER DOWN switch A on GSL to fully lower header PERFORMING PREDELIVERY CHECK...

Page 110: ...ft key 3 will display REMOVE FLOAT if header float has been removed the icon will display RESUME FLOAT 21 Stop the engine and remove the key 22 Grasp one end of the header and lift Lifting force should be 426 471 N 95 105 lbf and should be the same at both ends Connecting R1 Series Hydraulics IMPORTANT To prevent contamination of the hydraulic system use a clean rag to remove dirt and moisture fro...

Page 111: ...ses under frame NOTE Route hoses as straight as possible and avoid rub wear points that could damage hydraulic hoses 1021386 A B Figure 4 124 Hoses from Header 5 Disconnect male coupler A from pressure hose 6 Disconnect female coupler and fitting B from return hose 1021400 A B Figure 4 125 Windrower Hydraulics 7 Remove coupling and cap A and plug B from fittings on windrower PERFORMING PREDELIVERY...

Page 112: ...ower 9 Tighten couplers onto fittings 10 Retrieve following parts from the bag located inside left header support Figure 4 127 Hydraulic Drive Parts 1021504 A B C D E A 253785 Hose Hyd Knife Pressure 1 B 136413 Fitting Coupling Female 1 C 243604 Cap Harness 1 D 253783 Bracket Coupler Holder 1 E 135718 Cap Hyd SAE 16 ORFS 1 PERFORMING PREDELIVERY CHECKS ...

Page 113: ...coupler B to hose A 1021485 A B C Figure 4 129 Windrower Couplers 12 Disconnect steel line A from elbow B and tee C inside frame and remove line Discard line 1021486 A B Figure 4 130 Windrower Header Drive 13 Install cap A on tee 14 Reposition elbow B as shown PERFORMING PREDELIVERY CHECKS ...

Page 114: ...ulticoupler to bracket B 16 Position new bracket C onto existing bolts and secure with existing nuts A 17 Install rubber coupler holder D into bracket C 1021488 A B C D Figure 4 132 Windrower Coupler 18 Connect hose fitting A to elbow B 19 Place female coupler C in coupler holder D PERFORMING PREDELIVERY CHECKS ...

Page 115: ...s to receptacles on windrower as follows a Connect pressure hose female coupler to receptacle A b Connect return hose male coupler to receptacle B c Connect case drain hose coupler to receptacle C d Connect the electrical harness to receptacle D NOTE The hydraulic hoses should have enough slack to pass by the multicoupler E without coming into contact with it This will protect the hoses from rubbi...

Page 116: ...1015479 A B Figure 4 135 Left Cab Forward Platform 22 Push latch B to unlock platform A 1012700 A Figure 4 136 Closed Platform 23 Pull platform A towards the cab until it stops and latch engages PERFORMING PREDELIVERY CHECKS ...

Page 117: ...lect it 3 Scroll to highlight appropriate item and select it 4 Scroll to highlight appropriate option and select it Example If a draper header is attached and ATTACHMENTS B is selected the available choice is DOUBLE DRAPER DRIVE 5 Scroll to highlight appropriate item and select it 6 After completing the SETTINGS proceed to 4 7 Calibrating the Windrower and Header page 108 and 4 8 Calibrating Windr...

Page 118: ...ime a certain header type and attachment are connected to the windrower NOTE To calibrate the knife drive the header must be attached and engaged If the header is disengaged when calibration is selected the message ENGAGE HEADER will appear on the screen CAUTION Before starting the machine check to be sure all bystanders have cleared the area 1016140 A B C Figure 4 138 Opening the Main Menu 1 Star...

Page 119: ...nsole will also open the WINDROWER SETTINGS menu 1019618 A Figure 4 140 Calibration Options 7 Select POSITION SENSORS A 1014668 Figure 4 141 Calibration Page 8 Select CALIBRATION WITH HEADER ENGAGED to display the calibration page as shown at right 9 Press the PLAY button on the screen to begin the calibration process NOTE If the engine speed is less than 1500 rpm when you press the PLAY button th...

Page 120: ...age NOTE Press the X button A on the screen or press the HOME BACK or any GSL button buttons not shown at any time during the calibration process to EXIT calibration without saving The engine speed will return to the original rpm prior to starting the calibration process NOTE If a sensor goes out of its normal operating range during the calibration process calibration will stop and a message will ...

Page 121: ...the windrower and engage the header 2 Press soft key 5 A to open the main menu 3 Use the HPTscroll knob B or the ground speed lever GSL scroll wheel not shown to place the red cursor over the SETTINGS icon C 4 Press the HPTscroll knob B or the GSL SELECT button not shown to activate the settings menu options 1016143 A B Figure 4 146 Windrower Settings Icon and Calibration Submenu Icon 5 Scroll to ...

Page 122: ...ion sequence the engine rpm and header speed will increase and decrease multiple times NOTE Press the X button A on the screen or use the Header Disengage Switch at any time during the calibration process to EXITcalibration without saving The engine speed will return to the original rpm prior to starting the calibration process PERFORMING PREDELIVERY CHECKS ...

Page 123: ... trans hydraulic oil Recommended brands Petro Canada Duratran John Deere Hy Gard J20C Case HY TRAN ULTRACTION AGCO Power Fluid 821XL 60 liters 15 8 US gallons 3 Gear lubricant Gearbox SAE 75W 140 or 80W 140 API service class GL 5 fully synthetic gear lubricant SAE J2360 preferred 2 1 liters 2 2 US quarts Gear lubricant Wheel drive SAE 75W 140 or 80W 140 API service class GL 5 fully synthetic gear ...

Page 124: ... to fleet study run at or above 60 load capacity Protects the cooling system metals cast iron aluminum alloys and copper alloys such as brass from corrosion The additive package must be part of one of the following coolant mixtures Ethylene glycol or propylene glycol base prediluted 40 60 heavy duty coolant Ethylene glycol or propylene glycol base heavy duty coolant concentrate in a 40 60 mixture ...

Page 125: ... poor quality or problems exist which are particular to certain operations additives can be used However the engine manufacturer recommends consultation with the fuel supplier or engine manufacturer before using fuel additives Situations where additives are useful include A cetane improver additive can be used with low cetane fuels A wax crystal modifier can help with fuels with high cold filter p...

Page 126: ...Jam nuts When applying torque to finished jam nuts multiply the torque applied to regular nuts by f 0 65 Self tapping screws Standard torque is to be used NOT to be used on critical or structurally important joints 5 3 1 Metric Bolt Specifications 1001370 1001370 A Figure 5 1 Bolt Grades Table 5 3 Metric Class 8 8 Bolts and Class 9 Free Spinning Nut Nominal Size A Torque Nm Torque lbf ft lbf in Mi...

Page 127: ...5 65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 1001370 1001370 A Figure 5 3 Bolt Grades Table 5 5 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 3 0 5 1 8 2 18 19 3 5 0 6 2 8 3 1 27 30 4 0 7 4 2 4 6 41 45 5 0 8 8 4 9 3 82 91 6 1 0 14 3 15 8 140 154 8 1 25 38 42 28 31 10 1 ...

Page 128: ...95 105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 5 3 2 Metric Bolt Specifications Bolting into Cast Aluminum 1001370 1001370 A Figure 5 5 Bolt Grades Table 5 7 Metric Bolt Bolting into Cast Aluminum Nominal Size A Bolt Torque 8 8 Cast Aluminum 10 9 Cast Aluminum Nm lbf ft Nm lbf ft M3 1 M4 4...

Page 129: ...s far as possible 3 Check that O ring A is NOTon threads and adjust if necessary 4 Apply hydraulic system oil to O ring A 1003432 D A E B C Figure 5 7 Hydraulic Fitting 5 Install fitting B into port until back up washer D and O ring A contact part face E 6 Position angle fittings by unscrewing no more than one turn 7 Turn lock nut C down to washer D and tighten to torque shown Use two wrenches one...

Page 130: ...13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 142 20 1 5 8 12 221 243 163 179 24 1 7 8 12 270 298 199 220 32 2 1 2 12 332 365 245 269 REFERENCE 6 Torque values shown are based on lubricated connections as in reassembly ...

Page 131: ...in Table 5 9 page 121 6 Check final condition of fitting Table 5 9 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value7 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24 12 13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 ...

Page 132: ...med out 5 Torque fittings according to values in Table 5 10 page 122 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wrenches when assembling unions or joining two hoses together 7 Check final condition of fitting Table 5 10 O Ring Face Seal ORFS Hydraulic Fittings SAE Dash Size Thread Size in Tube O D in Torque V...

Page 133: ...typically 45 degree or 90 degree is aligned to receive incoming tube or hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alignment 5 Clean all residue and any excess thread conditioner with appropriate cleaner 6 Assess final condition of fitting Pay special attention to possibility of cracks to port opening 7 Mark fi...

Page 134: ...essure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton meter Nm x 8 8507 pound inches or inch pounds lbf in Temperature degrees Celsius ºC ºC x 1 8 32 degrees Fahrenheit ºF Velocity meters per minute m min x 3 2808 feet per minute ft min Velocity meters pe...

Page 135: ...owers DDD Double draper drive DEF Diesel exhaust fluid also called AdBlue in Europe and AUS 32 in Australia DEF DOSING UNIT Pump that supplies diesel exhaust fluid through system DM Dosing module DK Double knife DKD Double knife drive DOC Diesel oxidation catalyst DRT Aftertreatment decomposition tube DWA Double Windrow Attachment ECM Engine control module EEC Eco engine control Engine forward Win...

Page 136: ...and motors ORFS O ring face seal A style of fitting commonly used for connecting hoses and tubes This style of fitting is also commonly called ORS which stands for O ring seal PARK The slot opposite the NEUTRAL position on operator s console of M1 Series windrowers RoHS Reduction of Hazardous Substances A directive by the European Union to restrict use of certain hazardous substances such as hexav...

Page 137: ...ht and then nut is turned farther a number of degrees to achieve its final position Torque tension The relationship between assembly torque applied to a piece of hardware and axial load it induces in bolt or screw ULSD Ultra low sulphur diesel Washer A thin cylinder with a hole or slot located in the center that is to be used as a spacer load distribution element or locking mechanism Windrower Pow...

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Page 139: ...Air Intake page 46 Check engine oil level and check for leaks 4 1 3 Checking and Adding Engine Oil page 46 Check hydraulic oil level and check for leaks along lines 4 1 4 Checking and Adding Hydraulic Oil page 48 Check fuel separator for water and foreign material drain and clean as necessary and add fuel 4 1 5 Checking Fuel Separator page 49 Check gearbox lubricant level 4 1 7 Checking Engine Gea...

Page 140: ... signal lights are functioning properly 4 2 4 Checking Exterior Lights page 67 Check that beacons are functioning properly if installed 4 2 4 Checking Exterior Lights page 67 Complete the header s Predelivery Checklist if applicable Check that manuals are in the windrower manual case 4 3 Checking Manuals page 74 Remove plastic coverings and windshield decal from cab interior 4 4 Performing Final S...

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Page 142: ...t 816 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 103 Somerton Victoria Australia Australia 3061 t 61 3 8301 1911 f 61 3 8301 1912 MacDon Europe GmbH Hagenauer Strasse 59 65203 Wiesbaden Germany CUSTOMERS MacDon com DEAL...

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