CHAPTER 7 BRAKES
BUCK 450 SERVICE MANUAL 20.0
CHAPTER 7
BRAKES PAGE. 7-
9
of All Season Grease, and install rubber dust
boots.
2.
Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other. Be sure pads and disc
are free of dirt or grease.
3.
Install caliper on hub strut, and torque mounting
bolts.
Front Caliper Mounting Bolts
Torque 18 ft. lbs. (25 Nm )
4.
Slowly pump the brake lever until pressure has
been built up. Maintain at least 1/2 "(13 mm) of
brake fluid in the reservoir to prevent air from
entering the brake system.
5.
Install the adjuster screw and turn clockwise until
stationary pad contacts disc, then back off 1/2
turn (counter clockwise).
6.
Be sure fluid level in reservoir is up to MAX line
inside reservoir and install reservoir cap.
Master Cylinder Fluid
Up to MAX line inside reservoir
7.
Install wheels and torque wheel nuts.
8.
It is recommended that a burnishing procedure
be performed after installation of new brake pads
to extend service life and reduce noise. Start
machine and slowly increase speed to 30 mph.
Gradually apply brakes to stop machine. Repeat
procedure 10 times.
7.10 FRONT DISC INSPECTION /
REMOVAL / REPLACEMENT
INSPECTION
1.
Visually inspect the brake disc for nicks,
scratches, or damage.
2.
Measure the disc thickness at 8 different points
around the pad contact surface using a 0-1"
micrometer and a dial indicator. Replace disc if
worn beyond service limit.
Brake Disc Thickness
New 0.150-0.164" (3.810 - 4.166 mm)
Service Limit 0.140"
(
3.556 mm
)
Brake Disc Thickness Variance
Service Limit 0.002 " (0.051 mm)
Summary of Contents for ARCHON 400
Page 1: ...SERVICE MANUAL ARCHON 400...
Page 25: ...CHAPTER 2 MAINTENANCE BUCK 450 SERVICE MANUAL 20 0 NOTES CHAPTER 2 MAINTENANCE PAGE 2 14...
Page 41: ...CHAPTER 3 ENGINE BUCK 450 SERVICE MANUAL 20 0 3 3 CYLINDER HEAD CHAPTER 3 ENGINE PAGE 3 16...
Page 112: ...CHAPTER 3 ENGINE BUCK 450 SERVICE MANUAL 20 0 NOTES CHAPTER 3 ENGINE PAGE 3 87...
Page 122: ...CHAPTER 4 CHASSIS BUCK 450 SERVICE MANUAL 20 0 CHAPTER 4 CHASSIS PAGE 4 10 NOTES...
Page 156: ...CHAPTER 5 FINAL DRIVE BUCK 450 SERVICE MANUAL 20 0 CHAPTER 5 FINAL DRIVE 5 34 NOTES...
Page 169: ...CHAPTER 6 TRANSMISSION BUCK 450 SERVICE MANUAL 20 0 CHAPTER 6 TRANSMISSION PAGE 6 13 NOTES...
Page 184: ...CHAPTER 7 BRAKES BUCK 450 SERVICE MANUAL 20 0 CHAPTER 7 BRAKES PAGE 7 15 NOTES...