Linhai 2004 ATV 260, Service Manual

Page: 282 / 362

CHAPTER 6 TRANSMISSION
ATV SERVICE MANUAL 09.0
CHAPTER 6 TRANSMISSION PAGE. 6- 3
detent bullets and the dowel pin out of the
shifter housing .
7. Remove the two slides, one at a time.
NOTE
: The LH (low ) slide has two short
notches and the R H (high/rev) slide has one
short and one long notch. The slides must be
replaced in the proper channels.
8. Inspect O-rings for damage. Replace if any
damage is found.
9. Flush housing with parts washer fluid or
penetrating oil to remove all moisture.
10. Dry all parts and remove any corrosion with
a wire brush.
6.3 SHIFTER ASSEMBLY
1. Grease and insert slides into shifter
housing, taking care not to cut or tear
O-ring in the process.
NOTE:
The LH slide has two short notches
and the R H side has one short and one long
notch. The slides must be replaced in the
proper channels for the shifter to function
properly.
2. Replace detent bullets, dowel pin, and
springs by reversing steps 5-7 of shift rod
Disassembly.
3. Clamp shifter housing lightly in a soft jawed
vise.
4. Apply grease to notches and the slides.
5. Carefully reattach shift cover lever assembly
to shifter housing. Make sure slides are in
neutral, or parts may be damaged.
6. Torque cover screws to 12 ft. lbs. (16Nm).
7
．
If re-install the knob, apply Loctite
TM
406
and screw the knob in the lever firmly, install
the gear shifter on the ATV. Put a new
sticker on the knob in correct direction.
NOTE:
If moisture or corrosion is found in the
shift rod the boot should be replaced.