CHAPTER 4A CHASSIS
ATV 260 / 300 /400 and B-Type/ATV400-2/400-2B ATV SERVICE MANUAL 09.0
CHAPTER 4 A CHASSIS PAGE. 4A-
3
MANTENANCE-FREE PIVOT DESIGN
1. Elevate and safely support vehicle
2. Remove cotter pin from ball joint cup at wheel end of A- arm and loosen nut until it is
flush with end of cup.
3. Using a soft face hammer, tap nut to loosen A- arm from bolt. Remove nut and A-arm
from hub strut assembly.
4. Loosen and remove two bolts on A-arm, and remove A-arm.
5. Examine bushing. Replace if worn or tore. Discard hardware.
6. Install new A-arm assembly onto vehicle frame. Install new bolts and new nuts.
NOTE.
Tighten the nuts only finger-tighten at this time. They will be tightened to the final
torque after the front wheels are installed and the vehicle is on the ground.
WARNING
DO NOT reuse old bolts. Serious injury or death could result if fasteners come loose during
operation.
7. Attach A-arm to strut assembly. Tighten ball joint nut to 25 ft. lbs. (35 Nm). If cotter pin
holes are not aligned, tighten nut slightly to align. Install a new cotter pin with open ends
toward rear of machine. Bend both ends in opposite directions around nut.
8. Install hubs, calipers and wheels, lower the vehicle to the ground. Apply Loctite™ 242 to
screw threads of the A arm bolts and torque bolts to 37-44 ft. lbs. (50-60 Nm ).
WARNING
Upon A-arm installation completion, test vehicle at low speeds before putting into regular
service.
Summary of Contents for 2004 ATV 260
Page 16: ...CHAPTER 1 GENERALINFORMATION ATV SERVICE MANUAL 09 0 CHAPTER 1 GENERAL PAGE 1 12 ATV 520 B...
Page 17: ...CHAPTER 1 GENERALINFORMATION ATV SERVICE MANUAL 09 0 CHAPTER 1 GENERAL PAGE 1 13 NOTES...
Page 18: ......
Page 19: ......
Page 20: ......
Page 21: ......
Page 22: ......
Page 23: ......
Page 24: ......
Page 25: ......
Page 26: ......
Page 27: ......
Page 28: ......
Page 29: ......
Page 30: ......
Page 31: ......
Page 32: ......
Page 33: ......
Page 34: ......
Page 35: ......
Page 37: ......
Page 39: ......
Page 118: ...CHAPTER 3A ENGINE 260 300 400 cc ATV SERVICE MANUAL09 0 CHAPTER 3 ENGINE PAGE 3A 79 NOTES...
Page 171: ...CHAPTER 3B ENGINE 50cc 80cc ATV SERVICE MANUAL09 0 CHAPTER 3B ENGINE PAGE 3B 53 3 8 Carburetor...
Page 192: ...CHAPTER 3B ENGINE 50cc 80cc ATV SERVICE MANUAL09 0 CHAPTER 3B ENGINE PAGE 3B 74 NOTES...
Page 228: ...CHAPTER 3C ENGINE 100 125 150 200 SERVICE MANUAL09 0 CHAPTER 3C ENGINE PAGE 3C 36 NOTES...
Page 247: ...CHAPTER 4B CHASSIS ATV SERVICE MANUAL09 0 CHAPTER 4 CHASSIS PAGE 4B 11 NOTES...
Page 279: ...CHAPTER 5 FINAL DRIVE ATV SERVICE MANUAL 09 0 CHAPTER 5 FINAL DRIVE 5 32 NOTES...
Page 294: ...CHAPTER 6 TRANSMISSION ATV SERVICE MANUAL 09 0 CHAPTER 6 TRANSMISSION PAGE 6 15 NOTES...
Page 307: ...CHAPTER 7 BRAKES ATV SERVICE MANUAL 09 0 CHAPTER 7 BRAKES PAGE 7 13 NOTES...
Page 315: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL PAGE 8 8 CIRCUIT DIAGRAM...
Page 349: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 42 Fig 4...
Page 351: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 44...
Page 352: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 45...
Page 353: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 46...
Page 354: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 47...
Page 355: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 48...
Page 356: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 49...
Page 357: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 50...
Page 358: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 51...
Page 359: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 52...
Page 360: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 53...
Page 361: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 54...
Page 362: ...ATV SERVICE MANUAL EUROPE 09 0 PN F010102A01 ATV 09 0 F010102A01...