Linhai 2004 ATV 260, Service Manual

Page: 304 / 362

CHAPTER 7 BRAKES
ATV SERVICE MANUAL 09.0
CHAPTER 7 BRAKES PAGE. 7- 10
7.10 REAR BRAKE PAD REMOVAL/ INSPECTION / INSTALLATION
NOTE: The brake pads should be replaced as a set.
REMOVAL and INSPECTION
1. Remove caliper mounting bolts and lift
caliper off of disc.
NOTE. When removing caliper, be careful not
to damage brake hose . Support caliper so as
not to kink or bend brake hose.
2. Push caliper pistons into caliper bore slowly
with pads installed.
NOTE: Brake fluid will be forced through
compensating port into m aster cylinder fluid
reservoir when piston is pushed back into
caliper. Remove excess fluid from reservoir as
required.
3. Remove brake pad retaining pin, and pad
spacer.
NOTE: Do not over spread this spring pin a-
part farther than necessary to remove it.
4. Clean.
5. Measure the thickness of the pad friction
material. Replace pads if worn beyond the
service limit.
Rear Brake Pad Service Limit 0.3/64"(1 mm)
INSTALLATION
1. Install new pads in caliper body. Be sure to
put spacer between pads.
2. Install caliper and torque mounting bolts.
Brake Caliper Torque: 18 ft. lbs. (25 Nm )
3. Slowly pump the brake lever until pressure
has been built up. Maintain at least 1/2 " (13
mm) of brake fluid in the reservoir to prevent
air from entering the master cylinder.
Hand and (or) Foot Brake Master
Cylinder(s) Fluid Level:
Between MIN and MAX lines
4. Install wheels, burnishing procedure should
be performed. See
BURNISHING
PROCEDURE, And field test unit for proper
braking action before putting into service.
Inspect for fluid leaks and firm brakes. Make