Linhai 2004 ATV 260, Service Manual

Page: 261 / 362

CHAPTER 5 FINAL DRIVE
ATV SERVICE MANUAL 09.0
CHAPTER 5 FINAL DRIVE. 5- 14
a. Position the bearing race and install
the race into the bearing case. Align
the steel ball receptacles in both
parts.
b. Install the steel balls into their
receptacles in the bearing case.
c. Pack the bearing assembly with
molybdenum disulfide grease. This will
help hold the steel balls in place.
6. Position the bearing assembly with the
small end of the bearing going on first and
install the bearing onto the drive axle.
7. Push the bearing assembly on until it
stops, then install the circlip, Make sure
the circlip seats correctly in the drive axle
groove.
8. Apply a liberal amount of molybdenum
disulfide grease to the bearing assembly.
Work the grease in between the balls, the
race and the case. Make sure all voids are
filled with grease.
9. Apply a liberal amount of molybdenum
disulfide grease to the inner surfaces of
the inboard joint.
10. Install the inboard joint over the bearing
assembly and install the stopper ring.
Make sure it is seated correctly in the
inboard joint groove.
11. After the stopper ring is in place, fill the
inboard joint cavity behind the bearing
assembly with additional molybdenum
disulfide grease.
12. Pack each boot with the following
amounts of molybdenum disulfide grease:
a. Inboard boot:35-55grams(1.2-1.9oz.).
b. Outboard
boot:30-50grams(1.1-1.8oz.).
13. Move the inboard boot onto the inner CV
joint.
14. Move the inboard joint on the drive axle.
NOTE
Position the new boot bands with their
tabs facing toward the rear of the