CHAPTER 4B CHASSIS
ATV SERVICE MANUAL09.0
CHAPTER 4 CHASSIS PAGE. 4B-
2
4.1 FRONT WHEEL/ HUB
1 TIRE
FRONT
2 COTTER
PIN
3 BOLT
M10X1.25X20
4
CASTLE NUT M12X1.25
5 WASHER
6 VALVE
7 WHEEL
FRONT
8 OIL
SEAL
9 SPACER
1
10 BEARING
6002Z
11 SPACER
2
12 HUB
ASSY
13 BEARING
6003Z
14 BRAKE
CAM
15 RETURN
SPRING
16
BRAKE SHOE SET
17
BRAKE PANEL. LEFT/ RIGHT
18
BRAKE ARM. LEFT/ RIGHT
19 SPRING.
LEFT/
RIGHT
22 RUBBER
CAP
FRONT WHEEL REMOVAL
1. Place the vehicle on level ground with engine off and fuel off, set the parking brake,
2. Loosen the 4 bolts (3), but not removal.
3. Elevate front end and safely support machine under frame area, Removal the bolts.
4. Remove the front wheel.
Inspect all wheels for runout and damage.
FRONT HUB REMOVAL
1. Remove the wheel as described above.
2. Remove the RUBBER CAP (22), and cotter pin.
3. Loosen and remove the CASTLE NUT (4) and washer.
4. (Release the front parking brake) Removal the front hub.
FRONT HUB/ DRUM/ BRAKE SHOE/ BRAKE PANEL/ BRAKE CAM and ARM
INSPECTION
Rotate each bearing by hand and check for smooth rotation. Visually inspect bearing for
moisture, dirt, or corrosion. Replace bearing
if m
oisture, dirt, corrosion, or roughness is
evident. Inspect the whole hub for damage replace if necessary.
Inspect the drum/ shoes and springs/ panel/ cam/ arm for any damage or fracture, replace if
necessary.
See the CHAPTER 2 MAINTENANCE for the service limit of the brake shoe and drum.
Summary of Contents for 2004 ATV 260
Page 16: ...CHAPTER 1 GENERALINFORMATION ATV SERVICE MANUAL 09 0 CHAPTER 1 GENERAL PAGE 1 12 ATV 520 B...
Page 17: ...CHAPTER 1 GENERALINFORMATION ATV SERVICE MANUAL 09 0 CHAPTER 1 GENERAL PAGE 1 13 NOTES...
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Page 118: ...CHAPTER 3A ENGINE 260 300 400 cc ATV SERVICE MANUAL09 0 CHAPTER 3 ENGINE PAGE 3A 79 NOTES...
Page 171: ...CHAPTER 3B ENGINE 50cc 80cc ATV SERVICE MANUAL09 0 CHAPTER 3B ENGINE PAGE 3B 53 3 8 Carburetor...
Page 192: ...CHAPTER 3B ENGINE 50cc 80cc ATV SERVICE MANUAL09 0 CHAPTER 3B ENGINE PAGE 3B 74 NOTES...
Page 228: ...CHAPTER 3C ENGINE 100 125 150 200 SERVICE MANUAL09 0 CHAPTER 3C ENGINE PAGE 3C 36 NOTES...
Page 247: ...CHAPTER 4B CHASSIS ATV SERVICE MANUAL09 0 CHAPTER 4 CHASSIS PAGE 4B 11 NOTES...
Page 279: ...CHAPTER 5 FINAL DRIVE ATV SERVICE MANUAL 09 0 CHAPTER 5 FINAL DRIVE 5 32 NOTES...
Page 294: ...CHAPTER 6 TRANSMISSION ATV SERVICE MANUAL 09 0 CHAPTER 6 TRANSMISSION PAGE 6 15 NOTES...
Page 307: ...CHAPTER 7 BRAKES ATV SERVICE MANUAL 09 0 CHAPTER 7 BRAKES PAGE 7 13 NOTES...
Page 315: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL PAGE 8 8 CIRCUIT DIAGRAM...
Page 349: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 42 Fig 4...
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