CHAPTER 5 FINAL DRIVE
ATV SERVICE MANUAL 09.0
CHAPTER 5 FINAL DRIVE. 5-
24
5.18 FRONT GEARCASE ASSEMBLY
1. Install pinion shaft with bearing.
2. Install retainer plate with flat side toward
bearing and torque screws.
Apply Loctite
TM
243(Blue) to screw
threads and torque screws to 8ft.lbs. (12Nm)
3. Install gear.
4. Install oil seal.
IMPORTANT:
New seals should be
installed after the transmission is completely
assembled.
5.
Install input shaft, splined dog, selector
fork.
6. Install selector rail, gear and pins.
7.
Apply LocTite
TM
518 to mating surfaces,
reinstall cover and torque bolts.
8ft.lbs. (12Nm)
8. Install selector shaft assembly, washers,
circlip, and new seal into the selector cover.
9. Install detent ball, spring, washer and bolt.
10. Install selector switch with new O-ring
and screws.
11. Apply LocTite
TM
518 to mating surfaces,
reinstall selector cover and torque bolts.
Summary of Contents for 2004 ATV 260
Page 16: ...CHAPTER 1 GENERALINFORMATION ATV SERVICE MANUAL 09 0 CHAPTER 1 GENERAL PAGE 1 12 ATV 520 B...
Page 17: ...CHAPTER 1 GENERALINFORMATION ATV SERVICE MANUAL 09 0 CHAPTER 1 GENERAL PAGE 1 13 NOTES...
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Page 118: ...CHAPTER 3A ENGINE 260 300 400 cc ATV SERVICE MANUAL09 0 CHAPTER 3 ENGINE PAGE 3A 79 NOTES...
Page 171: ...CHAPTER 3B ENGINE 50cc 80cc ATV SERVICE MANUAL09 0 CHAPTER 3B ENGINE PAGE 3B 53 3 8 Carburetor...
Page 192: ...CHAPTER 3B ENGINE 50cc 80cc ATV SERVICE MANUAL09 0 CHAPTER 3B ENGINE PAGE 3B 74 NOTES...
Page 228: ...CHAPTER 3C ENGINE 100 125 150 200 SERVICE MANUAL09 0 CHAPTER 3C ENGINE PAGE 3C 36 NOTES...
Page 247: ...CHAPTER 4B CHASSIS ATV SERVICE MANUAL09 0 CHAPTER 4 CHASSIS PAGE 4B 11 NOTES...
Page 279: ...CHAPTER 5 FINAL DRIVE ATV SERVICE MANUAL 09 0 CHAPTER 5 FINAL DRIVE 5 32 NOTES...
Page 294: ...CHAPTER 6 TRANSMISSION ATV SERVICE MANUAL 09 0 CHAPTER 6 TRANSMISSION PAGE 6 15 NOTES...
Page 307: ...CHAPTER 7 BRAKES ATV SERVICE MANUAL 09 0 CHAPTER 7 BRAKES PAGE 7 13 NOTES...
Page 315: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL PAGE 8 8 CIRCUIT DIAGRAM...
Page 349: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 42 Fig 4...
Page 351: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 44...
Page 352: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 45...
Page 353: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 46...
Page 354: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 47...
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Page 360: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 53...
Page 361: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 54...
Page 362: ...ATV SERVICE MANUAL EUROPE 09 0 PN F010102A01 ATV 09 0 F010102A01...