CHAPTER 3B ENGINE 50cc/80cc
ATV SERVICE MANUAL09.0
CHAPTER 3B ENGINE PAGE 3B - 13 -
pry out valve guide pipe
Be careful to not damage cylinder head
Surface.
Press in the new valve guide pipe.
Spread engine oil on new O-ring and build up
new valve guide pipe.
Make sure cylinder head is still warm when
pressing in new guides.
Size valve guide with reamer after installing.
·
Use cutting oil on reamer.
·
Rotate reamer in proper direction and do not
stop rotation to push in or pull out.
Clean cylinder head and get rid of cut bits of
metal and dust.
Special tools
Valve guide pipe reamer
Valve seat checking and correcting
Valve seat checking
Get rid of carbon deposit from combustion
chamber and valves.
Spread emery on seat surface between valve
and valve seat.
Use polishing bar to wear-in valve.
Take out valve and check valve seat surface.
Change if valve surface is coarse or facial
polished.
Valve seat surface width checking.
Used limit: above 1.8mm correct.
Correct valve seat by chamfered tool if
surface width is not even or too wide and too
narrow.
Valve seat chamfer cutting tools
Refer to valve chamfered tool handbook for
detailed.
Press and rotate with 4-5 kg (10-12lb) force
to polish and cut when correcting.
Use chamfered tool after spreading engine
oil on it.
Summary of Contents for 2004 ATV 260
Page 16: ...CHAPTER 1 GENERALINFORMATION ATV SERVICE MANUAL 09 0 CHAPTER 1 GENERAL PAGE 1 12 ATV 520 B...
Page 17: ...CHAPTER 1 GENERALINFORMATION ATV SERVICE MANUAL 09 0 CHAPTER 1 GENERAL PAGE 1 13 NOTES...
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Page 118: ...CHAPTER 3A ENGINE 260 300 400 cc ATV SERVICE MANUAL09 0 CHAPTER 3 ENGINE PAGE 3A 79 NOTES...
Page 171: ...CHAPTER 3B ENGINE 50cc 80cc ATV SERVICE MANUAL09 0 CHAPTER 3B ENGINE PAGE 3B 53 3 8 Carburetor...
Page 192: ...CHAPTER 3B ENGINE 50cc 80cc ATV SERVICE MANUAL09 0 CHAPTER 3B ENGINE PAGE 3B 74 NOTES...
Page 228: ...CHAPTER 3C ENGINE 100 125 150 200 SERVICE MANUAL09 0 CHAPTER 3C ENGINE PAGE 3C 36 NOTES...
Page 247: ...CHAPTER 4B CHASSIS ATV SERVICE MANUAL09 0 CHAPTER 4 CHASSIS PAGE 4B 11 NOTES...
Page 279: ...CHAPTER 5 FINAL DRIVE ATV SERVICE MANUAL 09 0 CHAPTER 5 FINAL DRIVE 5 32 NOTES...
Page 294: ...CHAPTER 6 TRANSMISSION ATV SERVICE MANUAL 09 0 CHAPTER 6 TRANSMISSION PAGE 6 15 NOTES...
Page 307: ...CHAPTER 7 BRAKES ATV SERVICE MANUAL 09 0 CHAPTER 7 BRAKES PAGE 7 13 NOTES...
Page 315: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL PAGE 8 8 CIRCUIT DIAGRAM...
Page 349: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 42 Fig 4...
Page 351: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 44...
Page 352: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 45...
Page 353: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 46...
Page 354: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 47...
Page 355: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 48...
Page 356: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 49...
Page 357: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 50...
Page 358: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 51...
Page 359: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 52...
Page 360: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 53...
Page 361: ...CHAPTER 8 ELECTRICAL ATV SERVICE MANUAL 09 0 CHAPTER 8 ELECTRICAL CTRICAL PAGE 8 54...
Page 362: ...ATV SERVICE MANUAL EUROPE 09 0 PN F010102A01 ATV 09 0 F010102A01...