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Page 17

13HPD SERIES

System Operation

The outdoor unit and indoor blower cycle on demand from
the room thermostat. When the thermostat blower switch
is in the 

ON

 position, the indoor blower operates

continuously.

LIQUID LINE BI−FLOW FILTER DRIER

The pre−installed liquid line bi−flow filter drier as illustrated
in figure 27 is approved for use with HCFC−22 only. Do not
replace liquid line filter drier with component designed for
use with HFC−410A.

EMERGENCY HEAT FUNCTION (ROOM
THERMOSTAT)

An emergency heat function is designed into some room
thermostats. This feature is applicable when isolation of
outdoor unit is required or when auxiliary electric heat is
staged by outdoor thermostats. When the room thermostat
is placed in the emergency heat position, the outdoor unit
control circuit is isolated from power and field-provided
relays bypass the outdoor thermostats. An amber
indicating light simultaneously comes on to remind the
homeowner that he is operating in the emergency heat
mode.

Emergency heat is usually used during an outdoor
shutdown, but it should also be used following a power
outage if power has been off for over an hour and the
outdoor temperature is below 50°F (10°C). System should
be left in the emergency heat mode at least six hours to
allow the crankcase heater sufficient time to prevent
compressor slugging.

BI−FLOW FILTER

DRIER

DEFROST

THERMOSTAT

CHARGE PORT FOR
FACTORY USE ONLY!

LIQUID LINE

SERVICE PORT

VAPOR LINE SERVICE
PORT

Figure 27. Component Locations

Defrost System

The 13HPD defrost system includes two components: a
defrost thermostat and a defrost control board (DCB).

DEFROST THERMOSTAT

The defrost thermostat as illustrated in figure 27 is located
on the liquid line between the CTXV and the distributor.
When defrost thermostat senses 42°F (5.5°C) or cooler,
the thermostat contacts close and send a signal to the DCB
to start the defrost timing. It also terminates defrost when
the liquid line warms up to 70°F (21°C).

DEFROST CONTROL BOARD (DCB)

The DCB includes the combined functions of a
time/temperature defrost control, defrost relay, diagnostic
LEDs and terminal strip for field wiring connections as
illustrated in figure 28.

24V TERMINAL
STRIP
CONNECTIONS

DIAGNOSTIC
LEDS

HIGH PRESSURE

SWITCH

(OPTIONAL)

TEST

PINS

FIELD SELECT

TIMING PINS

REVERSING

VALVE

DEFROST

THERMOSTAT

LOW PRESSURE

SWITCH

(OPTIONAL)

COMPRESSOR

DELAY PINS

S4

S87

Figure 28. Defrost Control Board (DCB)

The control provides automatic switching from normal
heating operation to defrost mode and back. During
compressor cycle (call for defrost), the control
accumulates compressor run times at 30-, 60-, or
90-minute field−adjustable intervals. If the defrost
thermostat is closed when the selected compressor run
time interval ends, the defrost relay is energized and
defrost begins.

P1  Defrost Temperature Termination and

Test Jumper

Each timing pin selection provides a different
accumulated compressor run time period for one defrost
cycle. This time period must occur before a defrost cycle
is initiated.

The DCB selections are: 30, 60, and 90°F (10, 21, 32 and
38°C). The jumper termination pin is factory set at 90°F
(10°C). If the temperature jumper is not installed, the
default termination temperature is 90°F (32°C). The
maximum defrost period is 14 minutes and cannot be
adjusted.

Summary of Contents for Merit 13HPD018

Page 1: ...61M 09 07 Supersedes 504 943M Table of Contents Shipping and Packing List 1 13HPD Outdoor Unit 1 Unit Dimensions 2 General Information 2 Recovering Refrigerant from Existing System 4 Disconnecting and...

Page 2: ...rom address shown below or contact your supervisor Lennox Industries Inc P O Box 799900 Dallas TX 75379 9900 General Information These instructions are intended as a general guide and do not supersede...

Page 3: ...stripping of the various caps used the appropriately sized wrench should be used and fitted snugly over the cap before tightening Operating Angle Type Service Valve To Access Angle Type Service Port...

Page 4: ...tem clockwise 90 3 Replace the stem cap and tighten as follows With Torque Wrench Finger tighten and then tighten per table 1 Without Torque Wrench Finger tighten and use an appropriately sized wrench...

Page 5: ...lifting heavy objects See Unit Dimensions on page 2 to determine the correct mounting size slab platform or support Refer to figure 7 for mandatory installation clearance requirements SEE NOTES BELOW...

Page 6: ...s the refrigerant lines will not create unnecessary vibration and subsequent sounds REFRIGERANT LINE SET Field refrigerant piping consists of liquid and vapor lines from the outdoor unit braze connect...

Page 7: ...TUDS STRAP SLEEVE WOOD BLOCK STRAP SLEEVE WIRE TIE WIRE TIE WIRE TIE INSIDE WALL Figure 11 Refrigerant Line Set Installing Vertical Runs New Construction Shown NOTE Similar installation practices shou...

Page 8: ...fixed orifice size for each unit In non standard applications the provided fixed orifice may not be appropriate CTXV SYSTEMS 1 On fully cased coils remove the coil access and plumbing panels 2 Remove...

Page 9: ...VALVE Figure 16 Typical Service Valve Port Core Removal WARNING Danger of fire Bleeding the refrigerant charge from only the high side may result in the low side shell and suction tubing being pressu...

Page 10: ...s IMPORTANT Leak detector must be capable of sensing HFC refrigerant 1 Connect an HCFC 22 manifold gauge set high pressure hose to the vapor valve service port NOTE Normally the high pressure hose is...

Page 11: ...if there is a rapid rise in sure indicates a relatively large leak If this occurs repeat the leak testing procedure NOTE The term absolute pressure means the total actual pressure within a given volu...

Page 12: ...ground NOTE For proper voltages select thermostat wire gauge per the following table Table 5 Wire Run Lengths Wire run length AWG Insulation type Less than 100 feet 30 m 18 Color coded with a minimum...

Page 13: ...must be grounded in accordance with national and local codes NOTE For use with copper conductors only Refer to unit rating plate for minimum circuit ampacity and maximum over current protection size...

Page 14: ...you have consulted with the power company and the voltage condition has been corrected 6 Set the thermostat for a cooling demand Turn on power to the indoor indoor unit and close the outdoor unit disc...

Page 15: ...the unit during warm weather use one of the following procedures CHARGE USING THE SUBCOOLING METHOD OUTDOOR TEMPERATURE 65 F 18 C When the outdoor ambient temperature is below 65 F 18 C use the subcoo...

Page 16: ...mperature F C Outdoor Temperature F C Approach Temperature F C Model 018 024 030 036 042 048 060 F C 7 3 9 8 4 4 9 5 13 7 2 7 3 9 9 5 7 3 9 NOTE For best results use the same electronic thermome ter t...

Page 17: ...es two components a defrost thermostat and a defrost control board DCB DEFROST THERMOSTAT The defrost thermostat as illustrated in figure 27 is located on the liquid line between the CTXV and the dist...

Page 18: ...gure 29 DS1 and DS2 Diagnostic LEDs The DCB uses two LEDs DS1 and DS2 for diagnostics The LEDs flash a specific sequence according to the condition Table 10 DS1 and DS2 LED Codes Defrost Control Board...

Page 19: ...occasional sounds that may occur while the unit is cycling in and out of the defrost mode When a jumper is installed on the DELAY pins the compressor will be cycled off for 30 seconds going in and out...

Page 20: ...n operation 4 Electronic Air Cleaner Some systems are equipped with an electronic air cleaner designed to remove airborne particles from the air passing through the cleaner If your system is so equipp...

Page 21: ...er operates only when the thermostat calls for heating or cooling This mode is generally preferred when humidity control is a priority The ON or CONT mode provides continuous indoor blower operation r...

Page 22: ...r Temperature HEATING MODE Vapor Pressure Liquid Pressure Supply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or ins...

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