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13HPD SERIES

INSTALLING LINE SET
Line Set Isolation

This reference illustrates

procedures, which ensure proper refrigerant line set
isolation:

Line set for heat pump applications can not be installed
underground. For more information see the 

Lennox

Refrigerant Piping Design and Fabrication Guidelines

, or

contact Lennox Technical Support Product Applications
for assistance.

Installation of

 line set on vertical runs

 is illustrated in

figure 11.

Installation of a 

transition from horizontal to

vertica

l is illustrated in figure 12.

Installation of

 line set on horizontal runs

 is

illustrated in figure 13.

PVC

PIPE

FIBERGLASS

INSULATION

CAULK

OUTSIDE

WALL

VAPOR LINE WRAPPED

WITH ARMAFLEX

LIQUID LINE

IMPORTANT!

REFRIGERANT

LINES MUST NOT

CONTACT

STRUCTURE.

OUTSIDE WALL

LIQUID LINE

VAPOR LINE

IMPORTANT - REFRIGERANT LINES MUST

NOT CONTACT WALL.

WOOD BLOCK

BETWEEN STUDS

STRAP

SLEEVE

WOOD BLOCK

STRAP

SLEEVE

WIRE TIE

WIRE TIE

WIRE TIE

INSIDE WALL

Figure 11. Refrigerant Line Set: Installing Vertical

Runs (New Construction Shown)

NOTE − Similar installation practices should be used if line
set is to be installed on exterior of outside wall.

STRAP LIQUID LINE

TO VAPOR LINE

METAL SLEEVE

AUTOMOTIVE

MUFFLER-TYPE HANGER

WALL

STUD

VAPOR LINE WRAPPED

IN ARMAFLEX

LIQUID

LINE

ANCHORED HEAVY

NYLON WIRE TIE

STRAP LIQUID LINE

TO VAPOR LINE

WALL
STUD

LIQUID LINE

METAL SLEEVE

VAPOR LINE − WRAPPED

IN ARMAFLEX

Figure 12. Refrigerant Line Set: Transition from

Vertical to Horizontal

METAL

SLEEVE

STRAPPING MATERIAL

(AROUND VAPOR LINE

ONLY)

TAPE OR

WIRE TIE

WIRE TIE

(AROUND

VAPOR LINE

ONLY)

FLOOR JOIST OR

ROOF RAFTER

TAPE OR

WIRE TIE

To hang line set from joist or rafter,
use either metal strapping material
or anchored heavy nylon wire ties.

8 FEET

8 FEET

Strap the vapor line to the
joist or rafter at 8 feet
intervals then strap the
liquid line to the vapor line.

FLOOR JOIST OR

ROOF RAFTER

Figure 13. Refrigerant Line Set: Installing Horizontal

Runs

Summary of Contents for Merit 13HPD018

Page 1: ...61M 09 07 Supersedes 504 943M Table of Contents Shipping and Packing List 1 13HPD Outdoor Unit 1 Unit Dimensions 2 General Information 2 Recovering Refrigerant from Existing System 4 Disconnecting and...

Page 2: ...rom address shown below or contact your supervisor Lennox Industries Inc P O Box 799900 Dallas TX 75379 9900 General Information These instructions are intended as a general guide and do not supersede...

Page 3: ...stripping of the various caps used the appropriately sized wrench should be used and fitted snugly over the cap before tightening Operating Angle Type Service Valve To Access Angle Type Service Port...

Page 4: ...tem clockwise 90 3 Replace the stem cap and tighten as follows With Torque Wrench Finger tighten and then tighten per table 1 Without Torque Wrench Finger tighten and use an appropriately sized wrench...

Page 5: ...lifting heavy objects See Unit Dimensions on page 2 to determine the correct mounting size slab platform or support Refer to figure 7 for mandatory installation clearance requirements SEE NOTES BELOW...

Page 6: ...s the refrigerant lines will not create unnecessary vibration and subsequent sounds REFRIGERANT LINE SET Field refrigerant piping consists of liquid and vapor lines from the outdoor unit braze connect...

Page 7: ...TUDS STRAP SLEEVE WOOD BLOCK STRAP SLEEVE WIRE TIE WIRE TIE WIRE TIE INSIDE WALL Figure 11 Refrigerant Line Set Installing Vertical Runs New Construction Shown NOTE Similar installation practices shou...

Page 8: ...fixed orifice size for each unit In non standard applications the provided fixed orifice may not be appropriate CTXV SYSTEMS 1 On fully cased coils remove the coil access and plumbing panels 2 Remove...

Page 9: ...VALVE Figure 16 Typical Service Valve Port Core Removal WARNING Danger of fire Bleeding the refrigerant charge from only the high side may result in the low side shell and suction tubing being pressu...

Page 10: ...s IMPORTANT Leak detector must be capable of sensing HFC refrigerant 1 Connect an HCFC 22 manifold gauge set high pressure hose to the vapor valve service port NOTE Normally the high pressure hose is...

Page 11: ...if there is a rapid rise in sure indicates a relatively large leak If this occurs repeat the leak testing procedure NOTE The term absolute pressure means the total actual pressure within a given volu...

Page 12: ...ground NOTE For proper voltages select thermostat wire gauge per the following table Table 5 Wire Run Lengths Wire run length AWG Insulation type Less than 100 feet 30 m 18 Color coded with a minimum...

Page 13: ...must be grounded in accordance with national and local codes NOTE For use with copper conductors only Refer to unit rating plate for minimum circuit ampacity and maximum over current protection size...

Page 14: ...you have consulted with the power company and the voltage condition has been corrected 6 Set the thermostat for a cooling demand Turn on power to the indoor indoor unit and close the outdoor unit disc...

Page 15: ...the unit during warm weather use one of the following procedures CHARGE USING THE SUBCOOLING METHOD OUTDOOR TEMPERATURE 65 F 18 C When the outdoor ambient temperature is below 65 F 18 C use the subcoo...

Page 16: ...mperature F C Outdoor Temperature F C Approach Temperature F C Model 018 024 030 036 042 048 060 F C 7 3 9 8 4 4 9 5 13 7 2 7 3 9 9 5 7 3 9 NOTE For best results use the same electronic thermome ter t...

Page 17: ...es two components a defrost thermostat and a defrost control board DCB DEFROST THERMOSTAT The defrost thermostat as illustrated in figure 27 is located on the liquid line between the CTXV and the dist...

Page 18: ...gure 29 DS1 and DS2 Diagnostic LEDs The DCB uses two LEDs DS1 and DS2 for diagnostics The LEDs flash a specific sequence according to the condition Table 10 DS1 and DS2 LED Codes Defrost Control Board...

Page 19: ...occasional sounds that may occur while the unit is cycling in and out of the defrost mode When a jumper is installed on the DELAY pins the compressor will be cycled off for 30 seconds going in and out...

Page 20: ...n operation 4 Electronic Air Cleaner Some systems are equipped with an electronic air cleaner designed to remove airborne particles from the air passing through the cleaner If your system is so equipp...

Page 21: ...er operates only when the thermostat calls for heating or cooling This mode is generally preferred when humidity control is a priority The ON or CONT mode provides continuous indoor blower operation r...

Page 22: ...r Temperature HEATING MODE Vapor Pressure Liquid Pressure Supply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or ins...

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