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Page 15

13HPD SERIES

3. Set the room thermostat to 75° to 80° and a call for

heat. This will create the necessary load for properly
charging the system in the cooling cycle.

4. Use a digital thermometer to record the outdoor

ambient temperature.

5. When the heating demand has been satisfied, switch

the thermostat to cooling mode with a set point of 68

F

(20

C). When pressures have stabilized, use a digital

thermometer to record the liquid line temperature.

6. The outdoor temperature will determine which

charging method to use. Proceed with the appropriate
charging procedure.

Determining Charge Method

Use figure 24 to determine the correct charging method.

WHEN TO CHARGE?

Warm weather best

Can charge in colder weather

CHARGE METHOD? Determine by:

Metering device type

Outdoor ambient temperature

REQUIREMENTS:

Sufficient heat load in structure

Indoor temperature between 70-80ºF (21−26ºC)

Manifold gauge set connected to unit

Thermometers:

to measure outdoor ambient temperature

to measure liquid line temperature

to measure vapor line temperature

APPROACH

WEIGH-IN or

SUBCOOLING

CTXV or RFC

Below 65ºF

(18ºC)?

Above 65ºF

(18ºC)?

Figure 24. Determining Correct Charging Method

CHARGE USING THE WEIGH−IN METHOD − 
OUTDOOR TEMPERATURE < 65

F (18

C)

If the system is void of refrigerant, or if the outdoor ambient
temperature is cool, first, locate and repair any leaks and
then weigh in the refrigerant charge into the unit.

1. Recover the refrigerant from the unit.

2. Conduct leak check; evacuate as previously outlined.

3. Weigh in the unit nameplate charge. If weighing

facilities are not available or if charging the unit during
warm weather, use one of the following procedures.

CHARGE USING THE SUBCOOLING METHOD − 
OUTDOOR TEMPERATURE < 65°F (18°C)

When the outdoor ambient temperature is below 65°F
(18°C), use the subcooling method to charge the unit. It
may be necessary to restrict the air flow through the
outdoor coil to achieve pressures in the 200−250 psig
(1379−1724 kPa) range. These higher pressures are
necessary for checking the charge. Block equal sections of
air intake panels and move obstructions sideways until the
liquid pressure is in the 200−250 psig (1379−1724 kPa)
range as illustrated in figure 25.

Blocking Outdoor Coil

*Outdoor coil should be blocked one
side at a time with cardboard or plastic
sheet until proper testing pressures
are reached.

cardboard or plastic sheet

*Four−sided unit shown.

Figure 25. Blocking Outdoor Coil

1. With the manifold gauge hose still on the liquid service

port and the unit’s pressure stabilized, use a digital
thermometer to record the liquid line temperature.

2. At the same time, record the liquid line pressure reading.

3. Use a temperature/pressure chart for HCFC−22 to

determine the saturation temperature for the liquid line
pressure reading.

4. Subtract the liquid line temperature from the saturation

temperature (according to the chart) to determine
subcooling.

5. Compare the subcooling value results with those listed

in table 7. If subcooling is greater than shown, recover
some refrigerant. If subcooling is less than shown, add
some refrigerant.

Table 7. Subcooling Values

º

Saturation Temperature 

º

F (

º

C)

º

Liquid Line Temperature 

º

F (

º

C)

=

º

Subcooling Value

 

º

F (

º

C)

Model

−018

−024

−030

−036

−042

−048

−060

°F
(°C)*

6

(3.3)

11

(6)

8

(4.4)

6

(3.3)

6

(3.3)

4

(2.2)

9 (5)

NOTE − For best results, use the same electronic
thermometer to check both outdoor-ambient and liquid-line
temperatures. *F: +/−1.0°; C: +/−0.5°

Summary of Contents for Merit 13HPD018

Page 1: ...61M 09 07 Supersedes 504 943M Table of Contents Shipping and Packing List 1 13HPD Outdoor Unit 1 Unit Dimensions 2 General Information 2 Recovering Refrigerant from Existing System 4 Disconnecting and...

Page 2: ...rom address shown below or contact your supervisor Lennox Industries Inc P O Box 799900 Dallas TX 75379 9900 General Information These instructions are intended as a general guide and do not supersede...

Page 3: ...stripping of the various caps used the appropriately sized wrench should be used and fitted snugly over the cap before tightening Operating Angle Type Service Valve To Access Angle Type Service Port...

Page 4: ...tem clockwise 90 3 Replace the stem cap and tighten as follows With Torque Wrench Finger tighten and then tighten per table 1 Without Torque Wrench Finger tighten and use an appropriately sized wrench...

Page 5: ...lifting heavy objects See Unit Dimensions on page 2 to determine the correct mounting size slab platform or support Refer to figure 7 for mandatory installation clearance requirements SEE NOTES BELOW...

Page 6: ...s the refrigerant lines will not create unnecessary vibration and subsequent sounds REFRIGERANT LINE SET Field refrigerant piping consists of liquid and vapor lines from the outdoor unit braze connect...

Page 7: ...TUDS STRAP SLEEVE WOOD BLOCK STRAP SLEEVE WIRE TIE WIRE TIE WIRE TIE INSIDE WALL Figure 11 Refrigerant Line Set Installing Vertical Runs New Construction Shown NOTE Similar installation practices shou...

Page 8: ...fixed orifice size for each unit In non standard applications the provided fixed orifice may not be appropriate CTXV SYSTEMS 1 On fully cased coils remove the coil access and plumbing panels 2 Remove...

Page 9: ...VALVE Figure 16 Typical Service Valve Port Core Removal WARNING Danger of fire Bleeding the refrigerant charge from only the high side may result in the low side shell and suction tubing being pressu...

Page 10: ...s IMPORTANT Leak detector must be capable of sensing HFC refrigerant 1 Connect an HCFC 22 manifold gauge set high pressure hose to the vapor valve service port NOTE Normally the high pressure hose is...

Page 11: ...if there is a rapid rise in sure indicates a relatively large leak If this occurs repeat the leak testing procedure NOTE The term absolute pressure means the total actual pressure within a given volu...

Page 12: ...ground NOTE For proper voltages select thermostat wire gauge per the following table Table 5 Wire Run Lengths Wire run length AWG Insulation type Less than 100 feet 30 m 18 Color coded with a minimum...

Page 13: ...must be grounded in accordance with national and local codes NOTE For use with copper conductors only Refer to unit rating plate for minimum circuit ampacity and maximum over current protection size...

Page 14: ...you have consulted with the power company and the voltage condition has been corrected 6 Set the thermostat for a cooling demand Turn on power to the indoor indoor unit and close the outdoor unit disc...

Page 15: ...the unit during warm weather use one of the following procedures CHARGE USING THE SUBCOOLING METHOD OUTDOOR TEMPERATURE 65 F 18 C When the outdoor ambient temperature is below 65 F 18 C use the subcoo...

Page 16: ...mperature F C Outdoor Temperature F C Approach Temperature F C Model 018 024 030 036 042 048 060 F C 7 3 9 8 4 4 9 5 13 7 2 7 3 9 9 5 7 3 9 NOTE For best results use the same electronic thermome ter t...

Page 17: ...es two components a defrost thermostat and a defrost control board DCB DEFROST THERMOSTAT The defrost thermostat as illustrated in figure 27 is located on the liquid line between the CTXV and the dist...

Page 18: ...gure 29 DS1 and DS2 Diagnostic LEDs The DCB uses two LEDs DS1 and DS2 for diagnostics The LEDs flash a specific sequence according to the condition Table 10 DS1 and DS2 LED Codes Defrost Control Board...

Page 19: ...occasional sounds that may occur while the unit is cycling in and out of the defrost mode When a jumper is installed on the DELAY pins the compressor will be cycled off for 30 seconds going in and out...

Page 20: ...n operation 4 Electronic Air Cleaner Some systems are equipped with an electronic air cleaner designed to remove airborne particles from the air passing through the cleaner If your system is so equipp...

Page 21: ...er operates only when the thermostat calls for heating or cooling This mode is generally preferred when humidity control is a priority The ON or CONT mode provides continuous indoor blower operation r...

Page 22: ...r Temperature HEATING MODE Vapor Pressure Liquid Pressure Supply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or ins...

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