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505361M 09/07

Replacing Refrigerant Metering Device

13HPD units are used in check thermal expansion valve
(CTXV) and fixed orifice systems. See the indoor unit
installation instruction and the Lennox Engineering
Handbook for approved metering device and application
information. Table 2 lists liquid and vapor connection
sizes, line sizes and corresponding line set.

Remove the existing HCFC−22 fixed orifice device or
CTXV from the indoor coil if required. See figure 14 for
disassembly and typical removal instructions.

The CTXV can be installed internal or external to the indoor
coil. In applications where an uncased coil is being
installed in a field provided plenum, install the CTXV in a
location that will provide easy access for field servicing.
Refer to Figure 15 for reference during installation of
CTXV.

REMOVE AND DISCARD

SEAL ASSEMBLY (IF

APPLICABLE)

TWO PIECE PATCH

PLATE(UNCASED

COIL ONLY)

VAPOR

LINE

ORIFICE
HOUSING

DISTRIBUTOR
TUBES

LIQUID
LINE

Sensing bulb (insulation
required, if mounted
external to the coil casing.

ACCESS FITTING

(NO VALVE CORE)

SENSING
LINE

EQUALIZER
LINE

ORIFICE

OR

EXPANSION VALVE

(SEE NOTE)

O−RING

STRAINER

(Uncased Coil Shown)

O−RING

Figure 14. Typical Metering Device Installation

FIXED ORIFICE SYSTEMS

Replace the existing indoor unit fixed orifice with the orifice
supplied with the outdoor unit. Place the supplied fixed
orifice sticker on the indoor cabinet after installation.

Table 3. Fixed Orifice Part Numbers

Model

HCFC−22

13HPD

018

100484−08 (0.057)

024

100484−11 (0.061)

030

100484−21 (0.072)

036

100484−23 (0.074)

042

100484−30 (0.082)

037 and 048

Not Supported

060

100484−44 (0.098)

See table 3 for the fixed orifice size for each unit. In
non−standard applications, the provided fixed orifice may
not be appropriate.

CTXV SYSTEMS

1. On fully cased coils, remove the coil access and

plumbing panels.

2. Remove any shipping clamps holding the liquid line

and distributor assembly.

3. Using two wrenches, disconnect liquid line from

distributor. Take care not to twist or damage distributor
tubes during this process.

NOTE − If necessary, remove existing flow control device
(fixed orifice or expansion valve) from existing line set
before installing approved metering device.

4. Remove and discard RFC orifice and Teflon washer.

5. Remove and discard cap from the equalizer line port

on the vapor line. Check for valve core in port fitting
and if installed, remove from port.

6. Install one of the provided Teflon washers around the

stubbed end of the CTXV.

7. Attach the stubbed end of the kit valve to the distributor

assembly.

8. Place the remaining Teflon washer around the other

end of the CTXV.

9. Attach the liquid line to the CTXV.

10. Attach the sensing bulb of the CTXV in the proper

orientation as illustrated in figure 15 to the vapor line
using the clamp an screws provided with the CTXV.

On 7/8" and larger lines,
mount sensing bulb at
either the 4 or 8 o’clock
position. Never mount
on bottom of line.

12

On lines smaller than
7/8", mount sensing bulb
at either the 3 or 9 o’clock
position.

Bulb

12

Bulb

Bulb

Bulb

Vapor Line

Vapor Line

NOTE − Never mount on bottom of line.

Figure 15. CTXV Sensing Bulb Installation

NOTE − Insulating the sensing bulb once installed may be
required when the bulb location is external to the coil
casing.

11. Connect the equalizer line port from the CTXV to the

equalizer port on the vapor line.

12. To prevent any possibility of water damage, properly

insulate all parts of the CTXV assembly that may
sweat due to its surrounding ambient

Summary of Contents for Merit 13HPD018

Page 1: ...61M 09 07 Supersedes 504 943M Table of Contents Shipping and Packing List 1 13HPD Outdoor Unit 1 Unit Dimensions 2 General Information 2 Recovering Refrigerant from Existing System 4 Disconnecting and...

Page 2: ...rom address shown below or contact your supervisor Lennox Industries Inc P O Box 799900 Dallas TX 75379 9900 General Information These instructions are intended as a general guide and do not supersede...

Page 3: ...stripping of the various caps used the appropriately sized wrench should be used and fitted snugly over the cap before tightening Operating Angle Type Service Valve To Access Angle Type Service Port...

Page 4: ...tem clockwise 90 3 Replace the stem cap and tighten as follows With Torque Wrench Finger tighten and then tighten per table 1 Without Torque Wrench Finger tighten and use an appropriately sized wrench...

Page 5: ...lifting heavy objects See Unit Dimensions on page 2 to determine the correct mounting size slab platform or support Refer to figure 7 for mandatory installation clearance requirements SEE NOTES BELOW...

Page 6: ...s the refrigerant lines will not create unnecessary vibration and subsequent sounds REFRIGERANT LINE SET Field refrigerant piping consists of liquid and vapor lines from the outdoor unit braze connect...

Page 7: ...TUDS STRAP SLEEVE WOOD BLOCK STRAP SLEEVE WIRE TIE WIRE TIE WIRE TIE INSIDE WALL Figure 11 Refrigerant Line Set Installing Vertical Runs New Construction Shown NOTE Similar installation practices shou...

Page 8: ...fixed orifice size for each unit In non standard applications the provided fixed orifice may not be appropriate CTXV SYSTEMS 1 On fully cased coils remove the coil access and plumbing panels 2 Remove...

Page 9: ...VALVE Figure 16 Typical Service Valve Port Core Removal WARNING Danger of fire Bleeding the refrigerant charge from only the high side may result in the low side shell and suction tubing being pressu...

Page 10: ...s IMPORTANT Leak detector must be capable of sensing HFC refrigerant 1 Connect an HCFC 22 manifold gauge set high pressure hose to the vapor valve service port NOTE Normally the high pressure hose is...

Page 11: ...if there is a rapid rise in sure indicates a relatively large leak If this occurs repeat the leak testing procedure NOTE The term absolute pressure means the total actual pressure within a given volu...

Page 12: ...ground NOTE For proper voltages select thermostat wire gauge per the following table Table 5 Wire Run Lengths Wire run length AWG Insulation type Less than 100 feet 30 m 18 Color coded with a minimum...

Page 13: ...must be grounded in accordance with national and local codes NOTE For use with copper conductors only Refer to unit rating plate for minimum circuit ampacity and maximum over current protection size...

Page 14: ...you have consulted with the power company and the voltage condition has been corrected 6 Set the thermostat for a cooling demand Turn on power to the indoor indoor unit and close the outdoor unit disc...

Page 15: ...the unit during warm weather use one of the following procedures CHARGE USING THE SUBCOOLING METHOD OUTDOOR TEMPERATURE 65 F 18 C When the outdoor ambient temperature is below 65 F 18 C use the subcoo...

Page 16: ...mperature F C Outdoor Temperature F C Approach Temperature F C Model 018 024 030 036 042 048 060 F C 7 3 9 8 4 4 9 5 13 7 2 7 3 9 9 5 7 3 9 NOTE For best results use the same electronic thermome ter t...

Page 17: ...es two components a defrost thermostat and a defrost control board DCB DEFROST THERMOSTAT The defrost thermostat as illustrated in figure 27 is located on the liquid line between the CTXV and the dist...

Page 18: ...gure 29 DS1 and DS2 Diagnostic LEDs The DCB uses two LEDs DS1 and DS2 for diagnostics The LEDs flash a specific sequence according to the condition Table 10 DS1 and DS2 LED Codes Defrost Control Board...

Page 19: ...occasional sounds that may occur while the unit is cycling in and out of the defrost mode When a jumper is installed on the DELAY pins the compressor will be cycled off for 30 seconds going in and out...

Page 20: ...n operation 4 Electronic Air Cleaner Some systems are equipped with an electronic air cleaner designed to remove airborne particles from the air passing through the cleaner If your system is so equipp...

Page 21: ...er operates only when the thermostat calls for heating or cooling This mode is generally preferred when humidity control is a priority The ON or CONT mode provides continuous indoor blower operation r...

Page 22: ...r Temperature HEATING MODE Vapor Pressure Liquid Pressure Supply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or ins...

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