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Page 16

505361M 09/07

CHARGE USING THE APPROACH METHOD − 
OUTDOOR TEMPERATURE > 65

F (18

C)

The following procedure is intended as a general guide and
is for use on expansion valve systems only. For best
results, indoor temperature should be 70°F (21°C) to 80°F
(26°C). Monitor system pressures while charging.

1. Record outdoor ambient temperature using a digital

thermometer.

2. Attach high pressure gauge set and operate unit for

several minutes to allow system pressures to stabilize.

3. Compare stabilized pressures with those listed in table

9. Minor variations in these pressures may be
expected due to differences in installations. Significant
differences could mean that the system is not properly
charged or that a problem exists with some
component in the system. Pressures higher than
those listed indicate that the system is overcharged.
Pressures lower than those listed indicate that the
system is undercharged. Verify adjusted charge using
the approach method.

4. Use the same digital thermometer used to check

outdoor ambient temperature to check liquid line
temperature. Verify the unit charge using the approach
method.

5. The difference between the ambient and liquid

temperatures should match the approach values listed
in table 8. If the values do not agree with the those
listed in table 8, add refrigerant to lower the approach
temperature or recover refrigerant from the system to
increase the approach temperature.

Table 8. Approach Values

º

Liquid Line Temperature

 º

F (

º

C)

º

Outdoor Temperature

 º

F (

º

C)

=

º

Approach Temperature

 º

F (

º

C)

Model

−018

−024

−030

−036

−042

−048

−060

°F
(°C)*

7

(3.9)

8

(4.4)

9 (5)

13

(7.2)

7

(3.9)

9 (5)

7

(3.9)

NOTE − For best results, use the same electronic thermome-
ter to check both outdoor-ambient and liquid-line tempera-
tures. *F: + / −1.0°; C: + / −0.5°

INSTALLING SERVICE VALVE CAPS

Disconnect gauge set and re−install all service valve caps.

INSTALL CAPS

OUTDOOR UNIT

SERVICE VALVE

Figure 26. Installing Service Valve Port Caps

Table 9. Normal Operating Pressure − 10 and Vapor +5 PSIG*

IMPORTANT

Minor variations in these pressures may be expected due to differences in installations. Significant differences
could mean that the system is not properly charged or that a problem exists with some component in the system.

Model

13HPD−018

13HPD−024

13HPD−030

13HPD−036

13HPD−042

13HPD−048

13HPD−060

Temp. 

5

F (

5

C)**

Liquid / Vapor

Liquid / Vapor

Liquid / Vapor

Liquid / Vapor

Liquid / Vapor

Liquid / Vapor

Liquid / Vapor

Cooling

65 (18)

141 / 81

148 / 80

146 / 78

154 / 78

139 / 67

146 / 75

145 / 72

75 (24)

163 / 82

176 / 82

171 / 79

180 / 80

163 / 74

171 / 77

171 / 75

85 (29)

191 / 84

206 / 83

201 / 80

216 / 81

191 / 81

198 / 78

199 / 77

95 (35)

222 / 85

240 / 84

233 / 81

246 / 81

220 / 84

229 / 79

230 / 78

105 (41)

256 / 87

277 / 86

271 / 81

284 / 82

256 / 85

268 / 81

266 / 79

115 (45)

296 / 89

322 / 87

313 / 83

328 / 85

294 / 87

308 / 81

304 / 81

Heating

50(10)

192 / 64

185 / 60

198 / 58

196 / 58

204 / 59

197 / 39

212 / 57

40 (4)

180 / 53

176 / 50

188 / 47

185 / 47

195 / 49

189 / 31

200 / 47

30 (−1)

172 / 43

165 / 49

175 / 35

176 / 37

184 / 39

181 / 25

187 / 38

20 (−7)

164 / 34

162 / 31

163 / 26

170 / 30

178 / 32

175 / 18

174 / 34

*These are most−popular−match−up pressures. Indoor match up, indoor air quality, and indoor load cause pressures to vary.
**Temperature of the air entering the outside coil.

Summary of Contents for Merit 13HPD018

Page 1: ...61M 09 07 Supersedes 504 943M Table of Contents Shipping and Packing List 1 13HPD Outdoor Unit 1 Unit Dimensions 2 General Information 2 Recovering Refrigerant from Existing System 4 Disconnecting and...

Page 2: ...rom address shown below or contact your supervisor Lennox Industries Inc P O Box 799900 Dallas TX 75379 9900 General Information These instructions are intended as a general guide and do not supersede...

Page 3: ...stripping of the various caps used the appropriately sized wrench should be used and fitted snugly over the cap before tightening Operating Angle Type Service Valve To Access Angle Type Service Port...

Page 4: ...tem clockwise 90 3 Replace the stem cap and tighten as follows With Torque Wrench Finger tighten and then tighten per table 1 Without Torque Wrench Finger tighten and use an appropriately sized wrench...

Page 5: ...lifting heavy objects See Unit Dimensions on page 2 to determine the correct mounting size slab platform or support Refer to figure 7 for mandatory installation clearance requirements SEE NOTES BELOW...

Page 6: ...s the refrigerant lines will not create unnecessary vibration and subsequent sounds REFRIGERANT LINE SET Field refrigerant piping consists of liquid and vapor lines from the outdoor unit braze connect...

Page 7: ...TUDS STRAP SLEEVE WOOD BLOCK STRAP SLEEVE WIRE TIE WIRE TIE WIRE TIE INSIDE WALL Figure 11 Refrigerant Line Set Installing Vertical Runs New Construction Shown NOTE Similar installation practices shou...

Page 8: ...fixed orifice size for each unit In non standard applications the provided fixed orifice may not be appropriate CTXV SYSTEMS 1 On fully cased coils remove the coil access and plumbing panels 2 Remove...

Page 9: ...VALVE Figure 16 Typical Service Valve Port Core Removal WARNING Danger of fire Bleeding the refrigerant charge from only the high side may result in the low side shell and suction tubing being pressu...

Page 10: ...s IMPORTANT Leak detector must be capable of sensing HFC refrigerant 1 Connect an HCFC 22 manifold gauge set high pressure hose to the vapor valve service port NOTE Normally the high pressure hose is...

Page 11: ...if there is a rapid rise in sure indicates a relatively large leak If this occurs repeat the leak testing procedure NOTE The term absolute pressure means the total actual pressure within a given volu...

Page 12: ...ground NOTE For proper voltages select thermostat wire gauge per the following table Table 5 Wire Run Lengths Wire run length AWG Insulation type Less than 100 feet 30 m 18 Color coded with a minimum...

Page 13: ...must be grounded in accordance with national and local codes NOTE For use with copper conductors only Refer to unit rating plate for minimum circuit ampacity and maximum over current protection size...

Page 14: ...you have consulted with the power company and the voltage condition has been corrected 6 Set the thermostat for a cooling demand Turn on power to the indoor indoor unit and close the outdoor unit disc...

Page 15: ...the unit during warm weather use one of the following procedures CHARGE USING THE SUBCOOLING METHOD OUTDOOR TEMPERATURE 65 F 18 C When the outdoor ambient temperature is below 65 F 18 C use the subcoo...

Page 16: ...mperature F C Outdoor Temperature F C Approach Temperature F C Model 018 024 030 036 042 048 060 F C 7 3 9 8 4 4 9 5 13 7 2 7 3 9 9 5 7 3 9 NOTE For best results use the same electronic thermome ter t...

Page 17: ...es two components a defrost thermostat and a defrost control board DCB DEFROST THERMOSTAT The defrost thermostat as illustrated in figure 27 is located on the liquid line between the CTXV and the dist...

Page 18: ...gure 29 DS1 and DS2 Diagnostic LEDs The DCB uses two LEDs DS1 and DS2 for diagnostics The LEDs flash a specific sequence according to the condition Table 10 DS1 and DS2 LED Codes Defrost Control Board...

Page 19: ...occasional sounds that may occur while the unit is cycling in and out of the defrost mode When a jumper is installed on the DELAY pins the compressor will be cycled off for 30 seconds going in and out...

Page 20: ...n operation 4 Electronic Air Cleaner Some systems are equipped with an electronic air cleaner designed to remove airborne particles from the air passing through the cleaner If your system is so equipp...

Page 21: ...er operates only when the thermostat calls for heating or cooling This mode is generally preferred when humidity control is a priority The ON or CONT mode provides continuous indoor blower operation r...

Page 22: ...r Temperature HEATING MODE Vapor Pressure Liquid Pressure Supply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or ins...

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