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Page 18

505361M 09/07

P1

TEST

90 

DEFAULT

30

60

Figure 29. P1 Jumper Configurations

A TEST option is provided for troubleshooting. 

The TEST

mode may be started any time the unit is in the heating
mode and the defrost thermostat is closed or
jumpered.

If the jumper is in the TEST position at power-up, the
control will ignore the test pins.

When the jumper is placed across the TEST pins for
two seconds, the control will enter the defrost mode.

If the jumper is removed before an additional 5−second
period has elapsed (7 seconds total), the unit will
remain in defrost mode until the defrost thermostat
opens or 14 minutes have passed.

If the jumper is not removed until after the additional
5−second period has elapsed, the defrost will
terminate and the test option will not function again
until the jumper is removed and re−applied.

P5  Compressor 30−Second Delay

The DCB has a field−selectable function to reduce
occasional sounds that may occur while the unit is cycling
in and out of the defrost mode. The compressor will be
cycled off for 30 seconds going in and out of the defrost
mode when the compressor delay jumper is removed.

NOTE − The 30-second OFF cycle is not functional when
jumpering the TEST pins.

Time Delay ByPass

The timed-off delay is five minutes long. The delay helps to
protect the compressor from short-cycling in case the
power to the unit is interrupted or a pressure switch opens.
The delay is bypassed by placing the timer select jumper
across the P1 TEST pins for 0.5 seconds as illustrated in
figure 29.

DS1 and DS2  Diagnostic LEDs

The DCB uses two LEDs (DS1 and DS2) for diagnostics.
The LEDs flash a specific sequence according to the
condition.

Table 10. 

DS1 and DS2 LED Codes

Defrost Control Board Diagnostic LED

Mode

Green LED (DS2)

Red LED (DS1)

No power to control

OFF

OFF

Normal operation /
power to control

Simultaneous Slow FLASH

Anti-short cycle lock-
out

Alternating Slow FLASH

Low pressure switch
fault (Optional)

OFF

Slow FLASH

Low pressure switch
lockout (Optional)

OFF

ON

High pressure switch
fault (Optional)

Slow FLASH

OFF

High pressure switch
lockout (Optional)

ON

OFF

Maintenance

WARNING

Electric shock hazard. Can cause
injury or death. Before attempting to
perform any service or maintenance,
turn the electrical power to unit OFF at
disconnect switch(es). Unit may have
multiple power supplies.

Before the start of each heating and cooling season, the
following service checks should be performed by a
qualified service technician. First, turn off electrical power
to the unit prior to performing unit maintenance.

Inspect and clean the outdoor and indoor coils. The
outdoor coil may be flushed with a water hose.

NOTE − It may be necessary to flush the outdoor coil more
frequently if it is exposed to substances which are
corrosive or which block airflow across the coil (e.g., pet
urine, cottonwood seeds, etc.)

Visually inspect the refrigerant lines and coils for leaks.

Check wiring for loose connections.

Check voltage at the indoor and outdoor units (with
units operating).

Check the amperage draw at the outdoor fan motor,
compressor, and indoor blower motor. Values should
be compared with those given on unit nameplate.

Check, clean (or replace) indoor unit filters.

Check the refrigerant charge and gauge the system
pressures.

Summary of Contents for Merit 13HPD018

Page 1: ...61M 09 07 Supersedes 504 943M Table of Contents Shipping and Packing List 1 13HPD Outdoor Unit 1 Unit Dimensions 2 General Information 2 Recovering Refrigerant from Existing System 4 Disconnecting and...

Page 2: ...rom address shown below or contact your supervisor Lennox Industries Inc P O Box 799900 Dallas TX 75379 9900 General Information These instructions are intended as a general guide and do not supersede...

Page 3: ...stripping of the various caps used the appropriately sized wrench should be used and fitted snugly over the cap before tightening Operating Angle Type Service Valve To Access Angle Type Service Port...

Page 4: ...tem clockwise 90 3 Replace the stem cap and tighten as follows With Torque Wrench Finger tighten and then tighten per table 1 Without Torque Wrench Finger tighten and use an appropriately sized wrench...

Page 5: ...lifting heavy objects See Unit Dimensions on page 2 to determine the correct mounting size slab platform or support Refer to figure 7 for mandatory installation clearance requirements SEE NOTES BELOW...

Page 6: ...s the refrigerant lines will not create unnecessary vibration and subsequent sounds REFRIGERANT LINE SET Field refrigerant piping consists of liquid and vapor lines from the outdoor unit braze connect...

Page 7: ...TUDS STRAP SLEEVE WOOD BLOCK STRAP SLEEVE WIRE TIE WIRE TIE WIRE TIE INSIDE WALL Figure 11 Refrigerant Line Set Installing Vertical Runs New Construction Shown NOTE Similar installation practices shou...

Page 8: ...fixed orifice size for each unit In non standard applications the provided fixed orifice may not be appropriate CTXV SYSTEMS 1 On fully cased coils remove the coil access and plumbing panels 2 Remove...

Page 9: ...VALVE Figure 16 Typical Service Valve Port Core Removal WARNING Danger of fire Bleeding the refrigerant charge from only the high side may result in the low side shell and suction tubing being pressu...

Page 10: ...s IMPORTANT Leak detector must be capable of sensing HFC refrigerant 1 Connect an HCFC 22 manifold gauge set high pressure hose to the vapor valve service port NOTE Normally the high pressure hose is...

Page 11: ...if there is a rapid rise in sure indicates a relatively large leak If this occurs repeat the leak testing procedure NOTE The term absolute pressure means the total actual pressure within a given volu...

Page 12: ...ground NOTE For proper voltages select thermostat wire gauge per the following table Table 5 Wire Run Lengths Wire run length AWG Insulation type Less than 100 feet 30 m 18 Color coded with a minimum...

Page 13: ...must be grounded in accordance with national and local codes NOTE For use with copper conductors only Refer to unit rating plate for minimum circuit ampacity and maximum over current protection size...

Page 14: ...you have consulted with the power company and the voltage condition has been corrected 6 Set the thermostat for a cooling demand Turn on power to the indoor indoor unit and close the outdoor unit disc...

Page 15: ...the unit during warm weather use one of the following procedures CHARGE USING THE SUBCOOLING METHOD OUTDOOR TEMPERATURE 65 F 18 C When the outdoor ambient temperature is below 65 F 18 C use the subcoo...

Page 16: ...mperature F C Outdoor Temperature F C Approach Temperature F C Model 018 024 030 036 042 048 060 F C 7 3 9 8 4 4 9 5 13 7 2 7 3 9 9 5 7 3 9 NOTE For best results use the same electronic thermome ter t...

Page 17: ...es two components a defrost thermostat and a defrost control board DCB DEFROST THERMOSTAT The defrost thermostat as illustrated in figure 27 is located on the liquid line between the CTXV and the dist...

Page 18: ...gure 29 DS1 and DS2 Diagnostic LEDs The DCB uses two LEDs DS1 and DS2 for diagnostics The LEDs flash a specific sequence according to the condition Table 10 DS1 and DS2 LED Codes Defrost Control Board...

Page 19: ...occasional sounds that may occur while the unit is cycling in and out of the defrost mode When a jumper is installed on the DELAY pins the compressor will be cycled off for 30 seconds going in and out...

Page 20: ...n operation 4 Electronic Air Cleaner Some systems are equipped with an electronic air cleaner designed to remove airborne particles from the air passing through the cleaner If your system is so equipp...

Page 21: ...er operates only when the thermostat calls for heating or cooling This mode is generally preferred when humidity control is a priority The ON or CONT mode provides continuous indoor blower operation r...

Page 22: ...r Temperature HEATING MODE Vapor Pressure Liquid Pressure Supply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or ins...

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