Pfeiffer Vacuum MVP 015-2 Operating Instructions Manual Download Page 1 | Manualshive

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OPERATING INSTRUCTIONS

EN

Translation of the Original

MVP 015-2

Diaphragm Pump

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Summary of Contents for MVP 015-2

Page 1: ...OPERATING INSTRUCTIONS EN Translation of the Original MVP 015 2 Diaphragm Pump ...

Page 2: ...tact info pfeiffer vacuum de Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on our website Disclaimer of liability These operating instructions describe all models and variants of your product Note that your product may not be equipped with all features described in this document Pfeiffer Vacuum constantly adapts its products to the latest state of the art ...

Page 3: ... Cooling 16 3 1 4 Gas ballast 16 3 2 Connections 16 3 3 Identifying the product 16 3 4 Scope of delivery 16 4 Transportation and Storage 17 4 1 Transporting the vacuum pump 17 4 2 Storing the vacuum pump 17 5 Installation 18 5 1 Installing the vacuum pump 18 5 2 Connecting the vacuum side 18 5 3 Connecting the exhaust side 18 5 4 Establishing mains connection 19 6 Operation 21 6 1 Putting the vacu...

Page 4: ...0 Malfunctions 31 11 Service solutions by Pfeiffer Vacuum 33 12 Spare parts packs 35 13 Accessories 36 13 1 Accessory information 36 13 2 Ordering accessories 36 14 Technical data and dimensions 37 14 1 General 37 14 2 Technical data 37 14 3 Substances in contact with the media 38 14 4 Dimensions 38 Declaration of conformity 39 Table of contents 4 40 ...

Page 5: ...ge for reversible single phase motor 20 Tbl 6 Typical life with normal use 23 Tbl 7 Maintenance intervals 24 Tbl 8 Troubleshooting on diaphragm pumps 32 Tbl 9 Spare parts 35 Tbl 10 Accessories MVP 015 2 36 Tbl 11 Conversion table Pressure units 37 Tbl 12 Conversion table Units for gas throughput 37 Tbl 13 Technical data MVP 015 2 38 Tbl 14 Materials that make contact with the process media 38 List...

Page 6: ...Fig 2 Diaphragm pump design 15 Fig 3 Voltage selector switch on the terminal box 20 Fig 4 Gas ballast valve 22 Fig 5 Diaphragm head and valves 25 Fig 6 Gas ballast valve 26 Fig 7 Device fuses 28 Fig 8 Spare parts 35 Fig 9 Dimensions MVP 015 2 38 List of figures 6 40 ...

Page 7: ...n 1 2 Target group These operating instructions are aimed at all persons performing the following activities on the product Transportation Setup Installation Usage and operation Decommissioning Maintenance and cleaning Storage or disposal The work described in this document is only permitted to be performed by persons with the appropriate technical qualifications expert personnel or who have recei...

Page 8: ...orhandene Netz spannung am Spannungswahlschalter der Pumpe einstellen siehe Betriebsanleitung Electrical connection Set supply voltage on voltage selection switch see operating instructions Information on voltage selector switch This sticker indicates the necessity to adjust the existing mains voltage on the voltage selector switch before commissioning warranty seal Closure seal The product is sea...

Page 9: ...ing in this document AC Alternating current DN Nominal diameter from the French diamètre nominal EPDM Ethylenepropylene diene monomer rubber MVP Diaphragm vacuum pump NN Mean sea level PA Polyamide PE Polyethylene Earthed conductor protective earth PVC Polyvinyl chloride PVC WAF width across flats Tbl 2 Abbreviations used in this document About this manual 9 40 ...

Page 10: ...r of damage to property Is used to highlight actions that are not associated with personal injury Instructions to avoid damage to property Notes tips or examples indicate important information about the product or about this docu ment 2 2 Safety instructions All safety instructions in this document are based on the results of the risk assessment carried out in accordance with Machinery Directive 2...

Page 11: ...ies caused by flying fragments the escaping of high pressure and damage to the unit cannot be excluded Route the exhaust line without shut off units Observe the permissible pressures and pressure differentials for the product Check the function of the exhaust line on a regular basis Risks during operation WARNING Danger of poisoning due to toxic process media escaping from the exhaust pipe During ...

Page 12: ...t holder or user is obliged to make all operating personnel aware of dangers posed by this product Every person who is involved in the installation operation or maintenance of the product must read understand and adhere to the safety related parts of this document Infringement of conformity due to modifications to the product The Declaration of Conformity from the manufacturer is no longer valid i...

Page 13: ... an ignition source to the suction chamber Pumping of gases that contain impurities such as particles dust or condensate Pumping of fluids Pumping FPM solubilizing media Pumping vapors from combustible liquids Pumping pressurized media atmospheric pressure Pumping media that can condense or cause adhering deposits to form in the suction chamber Use of the vacuum pump outside the specified area of ...

Page 14: ...oning troubleshooting and maintenance of the product and who have the following qualifications Qualification in the electrical engineering field in accordance with nationally applicable regulations Knowledge of this documentation In addition these individuals must be familiar with applicable safety regulations and laws as well as the other standards guidelines and laws referred to in this document...

Page 15: ...connection with silencer 3 Voltage selector switch 10 Diaphragm head 2 4 Gas ballast valve 11 Hose connection 5 Banjo bolt for gas ballast valve 12 Base plate 6 Input amplification 13 Rubber feet 4 7 Vacuum connection 3 1 1 Drive The drive motor is an alternating current motor with reversible voltage range on the voltage selector switch thermal protection switch mains switch and rubber connector I...

Page 16: ... power supply Housing connector C14 for the voltage supply Tbl 4 Connection description of the diaphragm pump 3 3 Identifying the product To ensure clear identification of the product when communicating with Pfeiffer Vacuum always keep all of the information on the rating plate to hand Learn about certifications through test seals on the product or at www tuev sued de 3 4 Scope of delivery Vacuum ...

Page 17: ... adequately sized level surface Transporting the vacuum pump without its packaging 1 Unpack the vacuum pump 2 To protect the inside of the pump leave the blind plugs on the vacuum connection during trans port 3 Lift the vacuum pump on both front sides 4 Lift the vacuum pump out of the transport packaging 5 Make sure that no forces are acting on the piping system 6 Always place the vacuum pump on a...

Page 18: ...throttling losses Using the shortest possible vacuum connection lines with large nominal diameter prevents pressure losses Condensate separator Pfeiffer Vacuum recommends the installation of a condensate separator in case vapors are formed from moisture during evacuation Procedure 1 Remove the blind plug from the vacuum connection 2 Establish the shortest possible connection between vacuum pump an...

Page 19: ... pump so that no piping system forces act on the vacuum pump 5 4 Establishing mains connection DANGER Danger to life from electric shock Contact with exposed and live elements generate an electric shock Incorrect connection of the mains supply leads to the risk of live housing parts that can be touched There is a risk to life Before the installation check that the connection leads are voltage free...

Page 20: ...ermined on site each time before the vacuum pump is installed or moved to a different location 2 Disconnect the vacuum pump from the mains 3 Set the required voltage range on the voltage selector switch using a suitable screwdriver Establish the mains supply 1 Order a corresponding mains connection cable from the Pfeiffer Vacuum accessories range 2 Always ensure a secure connection to the earthed ...

Page 21: ...hat the distributor is installed correctly on the diaphragm heads before connecting the vacuum pump to the vacuum equipment Before commissioning make completely sure that the pressure side pressure is below the per missible limit Procedure 1 Compare the frequency specifications on the rating plate with the available supply voltage 2 Check the exhaust connection for free passage max permissible pre...

Page 22: ...er of the vacuum pump periodically at the begin ning of the compression phase When pumping down vapors this air prevents condensation within cer tain limits in the vacuum pump 1 I 0 Fig 4 Gas ballast valve 1 Sleeve on the gas ballast valve Position I Gas ballast valve open Position 0 Gas ballast valve closed Behavior with process gases with condensable vapors Operate the vacuum pump with gas balla...

Page 23: ...r against reactivation Dismantle the vacuum pump for inspection away from the system if necessary NOTICE Damage caused by unsuitable cleaning agents Unsuitable cleaning agents damage pump parts Use only approved cleaning agents to clean pump parts Use only a clean dry cloth to clean the diaphragms and valves Do not use any alcohol or other cleaning agents to clean the diaphragms and valves NOTICE ...

Page 24: ...tenance work is carried out improper ly no warranty or liability claims are accepted on the part of Pfeiffer Vacuum This also applies if original spare parts are not used Action Inspection Maintenance level 2 Required ma terial Interval daily as required at least once every six months as required after 15000 hours at the latest as required at least every 2 years Check silencer for contamination Cl...

Page 25: ...sealing rings and the seal on the suction side 6 Remove the intermediate plate 7 Release the valves and the sealing rings from the intermediate plate 8 Lift the diaphragm slightly at the side 9 Unscrew and remove the diaphragm from the connection rod by hand The diaphragm has a right hand thread Pay attention to the spacer disks 7 3 2 Cleaning and replacing the diaphragms and valves Prerequisite D...

Page 26: ...intermediate plate 5 Put on the diaphragm head cover Observe the sealing rings and the seal on the suction side 6 Screw the interior hexagon socket screws into the diaphragm head cover 7 Mount the hose connection using the banjo bolts 8 Screw the gas ballast valve into the banjo bolt Be careful with the O ring 7 4 Cleaning the gas ballast valve The gas ballast filter is soiled if the vacuum pump t...

Page 27: ...in the reducing piece 3 Push the sleeve onto the valve housing Observe the position of the bore in the sleeve 4 Push the bolt into the cross hole on the valve housing 5 Screw the valve housing with the bolt into the reducing piece 6 Screw the gas ballast valve into the banjo bolt Be careful with the O ring 7 5 Replacing device fuses WARNING Danger to life from electric shock during maintenance and...

Page 28: ...al box 4 Capacitors Replacing defective device fuses 1 Loosen the 4 cylinder screws 2 Remove the cover from the terminal box 3 Open the fuse holder 4 Replace faulty fuses 5 Close fuse holder 6 Place the terminal box cover on the vacuum pump 7 Fasten the 4 cylinder screws Maintenance 28 40 ...

Page 29: ...ered the vacuum pump that may attack the pump materials or lead to deposits clean the inside of the pump heads Procedure for longer vacuum pump shutdowns 1 Disconnect the vacuum pump from the vacuum system 2 Remove the vacuum pump from the vacuum system if necessary 3 Seal the vacuum connection with the original sealing plugs 4 Store the vacuum pump in dry dust free rooms within the specified ambi...

Page 30: ...ents must be disposed of in accordance with the applica ble regulations relating to environmental protection and human health with a view to reducing natural resource wastage and preventing pollution 9 1 General disposal information Pfeiffer Vacuum products contain materials that you must recycle Dispose of our products according to the following Iron Aluminium Copper Synthetic Electronic componen...

Page 31: ...nformation on the nameplate Should malfunctions occur you can find information about potential causes and how to fix them here Problem Possible causes Remedy Vacuum pump will not start up No supply voltage or voltage does not cor respond to the motor data Check the supply voltage Pump temperature too low Heat the vacuum pump to a tem perature of 12 C Thermal protection of the motor has trig gered ...

Page 32: ...ned Make sure that connections are short and cross sections ade quately dimensioned Exhaust pressure too high Check exhaust line outlet opening and exhaust side accessories Unusual noises during opera tion Defective valves or di aphragms If necessary clean or replace the valves and diaphragms Suction chamber dirty Clean suction chamber Silencer loose or miss ing If necessary check or replace the s...

Page 33: ...lity You can find more detailed information and addresses on our homepage in the Pfeiffer Vacuum Service section You can obtain advice on the optimal solution for you from your Pfeiffer Vacuum representa tive For fast and smooth service process handling we recommend the following 1 Download the up to date form templates Explanations of service requests Service requests Contamination declaration a ...

Page 34: ...oduct in suitable stable transport containers only e Maintain applicable transport conditions ERKLÄRUNG KONTAMINIERUNG 6 Attach the contamination declaration to the outside of the packag ing 7 Now send your product to your local Service Center 8 You will receive an acknowledgment quotation from Pfeiffer Vac uum Our sales and delivery conditions and repair and maintenance conditions for vacuum devi...

Page 35: ...head connection 3 Seal for banjo bolt 9 Seal on the suction side 4 Suction hose 10 Valve plate 2 5 Seal for banjo bolt 11 Sealing ring on the suction side 6 Silencer 12 Diaphragm Spare parts Order number consisting of items Description Overhaul kit PU E22 001 T 3 5 7 9 10 11 12 Valve plates sealing rings dia phragms Silencer P 0920 567 E 6 Interhead connection PK 050 002 T 8 Interhead connection b...

Page 36: ...lded for backing pumps 1 phase 7A for TC 110 120 and TCP 350 plug M8 PM 071 282 X Relay box shielded for backing pumps 1 phase 7 A for TC 400 1200 TM 700 and TCP 350 M12 PM 071 284 X Mains cable 230 V AC CEE 7 7 to C13 3 m P 4564 309 ZA Mains cable 115 V AC NEMA 5 15 to C13 3 m P 4564 309 ZE Mains cable 115 230 V without plug socket straight 3 m P 4564 309 ZH Push in T fitting G 1 8 P 4131 030 E S...

Page 37: ...orr l s atm cm3 s mbar l s 1 0 1 59 2 0 75 0 987 Pa m3 s 10 1 592 7 5 9 87 sccm 1 69 10 2 1 69 10 3 1 1 27 10 2 1 67 10 2 Torr l s 1 33 0 133 78 9 1 1 32 atm cm3 s 1 01 0 101 59 8 0 76 1 Tbl 12 Conversion table Units for gas throughput 14 2 Technical data Classification MVP 015 2 Order number PK T05 100 Flange in G 1 8 elbow union enclosed hose DN 6 x 1000 mm with a straight union in G at the end ...

Page 38: ...ct with the media Pump parts Substances in contact with the media Diaphragm EPDM Valves EPDM Head cover Aluminium Hose connection PVC Elbow union Aluminium Straight compression coupling on the suction hose CuZn nickel plated Suction hose PE Exhaust silencer PA Tbl 14 Materials that make contact with the process media 14 4 Dimensions Dimensions in mm 110 265 287 99 170 116 140 Ø20 2 9 5 5 125 143 5...

Page 39: ...f the use of certain hazardous substances delegated directive 2015 863 EU Harmonized standards and applied national standards and specifications EN ISO 12100 2010 DIN EN 55011 2018 05 EN 1012 2 2011 12 EN 61000 3 2 2015 03 EN 61010 1 2011 07 EN 61000 3 3 2014 03 EN 61326 1 2013 07 The authorized representative for the compilation of technical documents is Mr Sebas tian Oberbeck Pfeiffer Vacuum Gmb...

Page 40: ... PU0012 ed J Date 2001 P N PU0012BEN ...

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