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Page 11

BLOWER DATA

G40UH−60D−135 with 1 hp motor PERFORMANCE − Bottom Return Air, Side Return Air with Optional RAB Return Air Base,
Return Air from Both Sides or Return Air from Bottom and One Side.

External Static

Air Volume / Watts at Different Blower Speeds

External Static

Pressure

High

Medium−High

Medium−Low

Low

in. w.g.

Pa

cfm

L/s

Watts

cfm

L/s

Watts

cfm

L/s

Watts

cfm

L/s

Watts

.00

0

2715

1280

1407

2255

1065

1070

1910

900

850

1660

785

674

.10

25

2640

1245

1403

2250

1060

1030

1900

895

834

1645

775

668

.20

50

2540

1200

1355

2245

1060

1006

1890

890

821

1630

770

665

.30

75

2480

1170

1319

2200

1040

975

1890

890

781

1625

765

656

.40

100

2390

1125

1282

2155

1015

940

1885

890

775

1615

760

642

.50

125

2320

1095

1251

2085

985

904

1860

875

758

1605

755

631

.60

150

2205

1040

1210

2020

955

876

1815

855

731

1595

750

611

.70

175

2080

980

1161

1935

915

839

1760

830

707

1545

730

588

.80

200

2010

950

1122

1855

875

810

1690

795

679

1495

705

568

.90

225

1880

885

1071

1755

830

781

1585

745

646

1430

675

545

NOTE − All air data is measured external to unit with 1 in. (25 mm) cleanable filter (not furnished − field provided) in place. Also see Filter Air Resistance table.

G40UH−60D−135 with 1 hp motor PERFORMANCE − Single Side Return Air − Air volumes in bold require field fabricated
transition to accommodate 20 x 25 x 1 in. (508 x 635 x 25 mm) cleanable air filter in order to maintain proper air velocity.

External Static

Air Volume / Watts at Different Blower Speeds

External Static

Pressure

High

Medium−High

Medium−Low

Low

in. w.g.

Pa

cfm

L/s

Watts

cfm

L/s

Watts

cfm

L/s

Watts

cfm

L/s

Watts

.00

0

2455

1160

1336

2170

1025

1019

1850

875

829

1555

735

673

.10

25

2380

1125

1299

2140

1010

974

1840

870

812

1550

730

664

.20

50

2305

1085

1266

2105

995

947

1830

865

791

1545

730

656

.30

75

2235

1055

1234

2045

965

914

1820

860

774

1540

725

642

.40

100

2160

1020

1240

1985

935

886

1800

850

755

1540

725

628

.50

125

2065

975

1170

1925

910

863

1745

825

726

1535

725

614

.60

150

1990

940

1146

1870

880

844

1700

800

706

1505

710

599

.70

175

1895

895

1111

1775

835

808

1655

780

689

1465

690

573

.80

200

1805

850

1074

1680

790

779

1565

740

656

1425

670

562

.90

225

1695

800

1042

1590

750

752

1480

700

630

1335

630

533

NOTE − All air data is measured external to unit with 1 in. (25 mm) cleanable filter (not furnished − field provided) in place. Also see Filter Air Resistance table.

G40UH−60D−155−1, −2, −3 with 3/4 hp motor PERFORMANCE − Bottom Return Air, Side Return Air with Optional RAB Re-
turn Air Base, Return Air from Both Sides or Return Air from Bottom and One Side.

External Static

Air Volume / Watts at Various Blower Speeds

External Static

Pressure

High

Medium−High

Medium−Low

Low

in. w.g.

Pa

cfm

L/s

Watts

cfm

L/s

Watts

cfm

L/s

Watts

cfm

L/s

Watts

0.00

0

2380

1120

1135

2235

1055

1000

2060

970

875

1875

885

750

0.05

12

2340

1105

1130

2205

1040

990

2035

960

865

1840

870

745

0.10

25

2305

1090

1125

2180

1030

975

2015

950

855

1810

855

735

0.15

37

2265

1070

1105

2145

1010

960

1990

940

845

1790

845

725

0.20

50

2220

1045

1090

2105

995

945

1960

925

835

1765

835

720

0.25

62

2180

1030

1075

2080

980

935

1935

910

825

1740

820

710

0.30

75

2145

1010

1065

2050

965

925

1905

900

815

1715

810

700

0.40

100

2060

970

1040

1975

930

900

1845

870

795

1655

780

685

0.50

125

1955

925

1005

1890

890

870

1765

835

770

1610

760

670

0.60

150

1885

890

975

1795

850

840

1695

800

750

1560

735

655

0.70

175

1800

850

955

1730

815

815

1605

760

720

1480

700

635

0.80

200

1700

805

930

1630

770

785

1520

715

695

1405

660

615

0.90

225

1575

745

895

1525

720

760

1395

660

660

1285

605

585

NOTE − All air data is measured external to unit with 1 in. (25 mm) cleanable filter (not furnished − field provided) in place. Also see Filter Air Resistance table.

Summary of Contents for G40UHX Series

Page 1: ...not supersede or replace local or state codes In the absence of local or state codes the guidelines and procedures outlined in this manual except where noted are recommended only and do not constitut...

Page 2: ...35 G40UH 60D 155 g Performance Low NOx Model No 60C 110X Input Btuh 110 000 110 000 110 000 132 000 132 000 154 000 Output Btuh 90 200 88 500 89 400 106 900 106 900 124 700 2 AFUE 80 0 80 0 80 0 80 0...

Page 3: ...33 62D 2F Horizontal CH33 36C 2F CH33 48C 2F CH33 50 60C 2F CH33 60D 2F CH33 62D 2F Electrical characteristics 120 volts 60 hertz 1 phase less than 12 amps OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA A...

Page 4: ...with 1 in 25 mm cleanable filter not furnished field provided in place Also see Filter Air Resistance table G40UH 24A 070 PERFORMANCE External Static Air Volume Watts at Various Blower Speeds Externa...

Page 5: ...0 930 440 405 780 370 335 0 40 100 1285 605 610 1140 540 475 900 425 390 745 350 325 0 50 125 1215 575 580 1080 510 450 865 410 375 705 335 310 0 60 150 1150 545 560 1015 480 430 810 380 355 655 310 2...

Page 6: ...555 1265 595 459 40 100 1820 860 699 1670 790 611 1470 695 525 1255 590 443 50 125 1740 820 664 1600 755 575 1420 670 496 1215 575 414 60 150 1635 770 624 1530 720 544 1350 635 464 1175 555 400 70 17...

Page 7: ...t with 1 in 25 mm cleanable filter not furnished field provided in place Also see Filter Air Resistance table G40UH 48C 135 PERFORMANCE External Static Air Volume Watts at Various Blower Speeds Extern...

Page 8: ...filter not furnished field provided in place Also see Filter Air Resistance table G40UH 60C 110 1 2 3 with 3 4 hp motor PERFORMANCE Single Side Return Air Air volumes in bold require field fab ricated...

Page 9: ...le filter not furnished field provided in place Also see Filter Air Resistance table G40UH 60C 110 with 1 hp motor PERFORMANCE Single Side Return Air Air volumes in bold require field fabricated trans...

Page 10: ...able filter not furnished field provided in place Also see Filter Air Resistance table G40UH 60D 135 1 2 3 with 3 4 hp motor PERFORMANCE Single Side Return Air Air volumes in bold require field fab ri...

Page 11: ...5 791 1545 730 656 30 75 2235 1055 1234 2045 965 914 1820 860 774 1540 725 642 40 100 2160 1020 1240 1985 935 886 1800 850 755 1540 725 628 50 125 2065 975 1170 1925 910 863 1745 825 726 1535 725 614...

Page 12: ...s Watts 00 0 2670 1260 1386 2325 1095 1048 1970 930 857 1700 800 706 10 25 2580 1215 1342 2320 1095 1045 1965 925 842 1690 795 696 20 50 2510 1185 1311 2255 1065 985 1960 925 817 1640 775 662 30 75 24...

Page 13: ...pressure regulator setting Manifold Pressure Outlet in w g kPa FUEL ALTITUDE ft m FUEL 0 10 000 0 3048 Natural Gas 3 5 87 LPG Propane 10 0 2 49 HIGH ALTITUDE G40UH 1 1 High Altitude Orifice Kit Natur...

Page 14: ...Orifices Ignitor Bracket Burner Bottom Shield Limit Shield Secondary Limit as required NOx Units Only G40UH X PARTS ARRANGEMENT FIGURE 1 Gas Manifold 135 and 155 kBtuh units only Flame rollout switch...

Page 15: ...GURE 3 G40UH X HEATING COMPONENTS COMBUSTION AIR INDUCER PROVE SWITCH PRIMARY LIMIT PRIMARY LIMIT SHIELD GAS VALVE ROLLOUT SWITCHES MANIFOLD BURNER ASSEMBLY NOx Insert NOx Units Only HEAT EXCHANGER FL...

Page 16: ...NG Shock hazard Disconnect power before servicing Control is not field repairable If control is inoperable sim ply replace entire control Can cause injury or death Unsafe operation will result if repa...

Page 17: ...f 35 seconds After a total of five trials for ignition including the initial trial the control goes into Watchguard Flame Failure mode After a 60 min ute reset period the control will begin the igniti...

Page 18: ...OFF Circuit board failure or control wired incorrectly OFF ON y FAST FLASH SLOW FLASH Main power polarity reversed Switch line and neutral SLOW FLASH FAST FLASH Low flame signal See Table 15 for flam...

Page 19: ...nal designations See table 4 for troubleshooting diagnostic codes The mini nitride ignitor is made from a non porous high strength proprietary ce ramic material that provides long life and trouble fre...

Page 20: ...ote the supply air temperature at the instant the blower is de energized Adjust the fan off delay to achieve a supply air temperature between 90 110 at the instant the blower is de ener gized Longer d...

Page 21: ...ion air inducer may be rotated clockwise or counterclockwise by 90 to allow for vertical vent discharge in a horizontal application Remove the four mounting screws rotate the assembly assembly consist...

Page 22: ...HP motors have 2 flat sides and are matched with blower wheels with 2 set screws 10 Primary Limit Control S10 The primary limit S10 on G40UH X units is located in the heating vestibule panel When exc...

Page 23: ...3 Combustion Air Inducer Proving Switch S18 G40UH X series units are equipped with a combustion air proving switch located on the combustion air inducer orifice bracket The switch is connected to the...

Page 24: ...utes to clear out any gas If you then smell gas STOP Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instruc tions If you do not smell gas go to next step 8 Honeyw...

Page 25: ...ck gas line pressure with unit firing at maximum rate Low pres sure may result in erratic operation or underfire High pres sure can result in permanent damage to gas valve or over fire See table 12 fo...

Page 26: ...ate reading shut off all other gas appliances connected to meter IMPORTANT For safety shut unit off and remove manometer as soon as an accurate reading has been obtained Take care to replace pressure...

Page 27: ...S A Blower Operation and Adjustment NOTE The following is a generalized procedure and does not apply to all thermostat controls 1 Blower operation is dependent on thermostat control system 2 Generally...

Page 28: ...ning furnace Cleaning the heat exchanger requires a steel spring snake a reversible drill and a vacuum cleaner The steel spring snake may be constructed by purchasing a 4 ft long by 1 4 diameter steel...

Page 29: ...section DO NOT BEND 15 Replace burner manifold assembly onto vestibule panel 16 Reconnect wires to pressure switch roll out switch gas valve and combustion air inducer Refer to unit wiring diagram 17...

Page 30: ...or control goes into 5 minute Watchguard Pressure Switch delay Once S18 closes a 15 second pre purge follows 4 SureLight control A92 energizes ignitor A 20 sec ond warm up period begins 5 Gas valve op...

Page 31: ...SECOND GAS VALVE OFF COMBUSTION AIR INDUCER ON INDOOR BLOWER ON HEATING SPEED LED 1 SLOW FLASH LED 2 OFF GAS VALVE OFF COMBUSTION AIR INDUCER OFF INDOOR BLOWER OFF WITH DELAY LED 1 OFF LED 2 SLOW FLA...

Page 32: ...GAS VALVE OFF COMBUSTION AIR INDUCER ON INDOOR BLOWER ON HEATING SPEED LED 1 SLOW FLASH LED 2 OFF GAS VALVE OFF COMBUSTION AIR INDUCER OFF INDOOR BLOWER OFF WITH DELAY LED 1 OFF LED 2 SLOW FLASH Seque...

Page 33: ...LOWER OFF HAS CONTROL FAILED TO SENSE FLAME FOR FIVE CONSECUTIVE TRIES DURING A SINGLE HEAT DEMAND WATCHGUARD MODE GAS VALVE OFF COMBUSTION AIR INDUCER OFF INDOOR BLOWER OFF WITH DELAY LEDs SIGNAL WAT...

Page 34: ...D SLOW FLASH RATE REMAINS UNCHANGED THROUGHOUT COOLING CYCLE THERMOSTAT CALLS FOR COOLING COMPRESSOR CONTACTOR AND SYSTEM FAN ENERGIZED WITH 0 SECOND DELAY COOLING SPEED EAC H TERM ENERGIZED COMPRESSO...

Page 35: ...S ENERGIZED THERMOSTAT CALLS FOR HEAT W THERMOSTAT CALLS FOR COOLING THERMOSTAT OPENS SYSTEM FAN SWITCHED TO COOL H SPEED EAC H TERM REMAINS ON THERMOSTAT OPENS CONTROL G ENERGIZES SYSTEM FAN AT HEAT...

Page 36: ...nto 5 minute Watchguard Pressure Switch delay Once S18 closes a 15 second pre purge follows 4 Ignition control A92 energizes ignitor A 20 second warm up period begins 5 Gas valve opens for a 4 second...

Page 37: ...INIMUM OF 1 SECOND GAS VALVE OFF COMBUSTION AIR INDUCER ON INDOOR BLOWER ON HEATING SPEED LED 1 SLOW FLASH LED 2 OFF GAS VALVE OFF COMBUSTION AIR INDUCER OFF INDOOR BLOWER OFF WITH DELAY LED 1 OFF LED...

Page 38: ...DE GAS VALVE OFF COMBUSTION AIR INDUCER OFF INDOOR BLOWER OFF WITH DELAY LEDs SIGNAL WATCHGUARD FAILURE CODE IS 60 MINUTE RESET PERIOD COMPLETE YES 4 SECONDS YES HAS CONTROL RESET IGNITION SEQUENCE FO...

Page 39: ...ROUGHOUT COOLING CYCLE THERMOSTAT CALLS FOR COOLING COMPRESSOR CONTACTOR AND SYSTEM FAN ENERGIZED WITH 2 SECOND DELAY COOLING SPEED EAC TERM ENERGIZED COMPRESSOR OFF THERMOSTAT OPENS SYSTEM FAN AND EA...

Page 40: ...ED THERMOSTAT CALLS FOR HEAT W THERMOSTAT CALLS FOR COOLING THERMOSTAT OPENS SYSTEM FAN SWITCHED TO COOL SPEED EAC TERM REMAINS ON THERMOSTAT OPENS MANUAL FAN SELECTION MADE AT THERMOSTAT CONTROL G EN...

Page 41: ...the top button ACTION 2 Determine the cause of the roll out switch activation before leaving furnace code LED 1 O 1 2 2 Roll out switch failure ACTION 1 Check continuity across roll out switch Replace...

Page 42: ...IT FAILS TO FIRE IN THE HEATING MODE COMBUSTION AIR BLOWER DOES NOT ENERGIZE Condition Possible Cause Corrective Action Comments 2 1 Unit operates with a cooling or contin uous fan demand Combustion a...

Page 43: ...a heating demand Diagnostic lights flash the pressure switch failure code 2 5 minutes after heating demand 3 1 2 Prove switch does not close due to obstructions in the pressure lines ACTION 1 Remove...

Page 44: ...e switch code LED 1 Off LED 2 Slow Flash 5 1 1 Low pressure differential at the prove switch ACTION 1 Check for restricted exhaust vent Remove all blockage ACTION 2 Check for proper vent sizing See in...

Page 45: ...exchanger openings Cor rect the location of the burners if necessary 5 4 Combustion air inducer energizes with a heating demand B li ht hl d th it 5 4 1 Poor Venting ACTION 1 Check vent pipe and remo...

Page 46: ...tion Comments 7 0 Indoor blower fails to operate in continuous fan cooling or heating mode 7 1 1 Miswiring of furnace or improper con nections at control or indoor blower motor ACTION 1 Correct wiring...

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