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NOTE:

Read the entire instruction manual before performing any

service and maintenance.

Index

Page

SAFETY CONSIDERATIONS .....................................................1
CARE AND MAINTENANCE..................................................1-7

Air Filter Cleaning and Replacement ......................................2
Blower Motor and Wheel Maintenance................................2-3
Cleaning Heat Exchangers and Burners ..................................3
Pilot Assembly.......................................................................3-4
Electrical Controls and Wiring .............................................4-5
Unit Wiring Diagram................................................................5
Troubleshooting .....................................................................6-7

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.

Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA No.
54-1992/ANSI Z223.1-1992. In Canada, refer to the current
edition of the National Standard of Canada CAN/CGA-B149.1-
and .2-M95 Natural Gas and Propane Installation Codes (NSC-
NGPIC). Wear safety glasses and work gloves. Have fire extin-
guisher available during start-up and adjustment procedures and
service calls.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.

WARNING:

Never store anything on, near, or in contact

with the furnace, such as:
1. Spray or aerosol cans, rags, brooms, dust mops,

vacuum cleaners, or other cleaning tools.

2. Soap powders, bleaches, waxes or other cleaning

compounds, plastic or plastic containers, gasoline,
kerosene, cigarette lighter fluid, dry cleaning fluids, or
other volatile fluids.

3. Paint thinners and other painting compounds, paper

bags, or other paper products.

Failure to follow this warning can cause corrosion of the
heat exchanger, fire, personal injury, or death.

WARNING:

The ability to properly perform mainte-

nance on this equipment requires certain expertise, me-
chanical skills, tools, and equipment. If you do not
possess these, do not attempt to perform any maintenance
on this equipment other than those procedures recom-
mended in the User’s Manual. FAILURE TO FOLLOW
THIS WARNING COULD RESULT IN POSSIBLE
DAMAGE TO THIS EQUIPMENT, SERIOUS PER-
SONAL INJURY, OR DEATH.

CARE AND MAINTENANCE

For continuing high performance and to minimize possible equip-
ment failure, it is essential that maintenance be performed annually
on this equipment. Consult your local dealer for maintenance and
the availability of a maintenance contract.

WARNING:

Turn off the gas and electrical supplies to

the unit before performing any maintenance or service.
Follow the operating instructions on the label attached to
the furnace. Failure to follow this warning could result in
personal injury or death.

Fig. 1—Model 349HAV Horizontal Furnace

A96072

service and
maintenance procedures

INDUCED-COMBUSTION
HORIZONTAL GAS FURNACES

Cancels:

SP04-15

SP04-42

5-96

349HAV

Series A

—1—

Summary of Contents for 349HAV Series

Page 1: ... or death WARNING signifies a hazard which could result in personal injury or death CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation WARNING Never store anything on near or in contact with the furnace such as 1 Spray or aer...

Page 2: ...accumulated dirt and grease from blower wheel and motor annually The following items should be performed by a qualified service technician Some motors have prelubricated sealed bearings and require no lubrication These motors can be identified by the absence of oil ports on each end of motor For motors with oil ports lubricate motor every 5 years if motor is used for intermittent operation thermos...

Page 3: ...b Remove manifold retention plate from front of unit c Loosen screws in manifold retention plate at rear of unit d Remove burner manifold assembly from unit 5 Place burner manifold assembly on flat work surface and clean burner ports Use a soft brush to loosen dirt then vacuum 6 Gently tap each burner opening with a small rubber mallet to loosen any debris in heat exchanger cells 7 Brush each heat...

Page 4: ...and Flame Sensing Rod A96077 FLAME SENSING ROD HOT SURFACE IGNITOR 3 8 TO 1 2 Fig 5 Pilot and Burner Flames A84076 BURNER FLAME PILOT FLAME BURNER MANIFOLD Fig 6 Heating and Cooling Application Wiring Diagram A96104 1 Connect Y terminal as shown for proper cooling operation 2 If any of the original wire as supplied must be replaced use same type or equivalent wire 3 Proper polarity must be maintai...

Page 5: ...TION FAN BL 4 3 L M H INDOOR BLOWER MOTOR INDUCER BLOWER C 2 1 BK WH RD BK WH RD YL BL OR BL VI VI 24V PRESS SW 24V COM 24V HOT EFT OUTPUT BR YL VI RD BK PILOT SV9500 BR BR CAP S 1 71 72 T W I N 2 C W Y G R L P ROS G Y W F1 GND R D1 HUM EAC N N CIR BLWR 4 C 3 2 X NEUTRAL 1 1 N CONT XFMR SEC UNUSED MOTOR LEADS HEAT COOL 5 4 1 2 1 2 1 2 1 2 3 2 1 Honeywell ST9120C 16 CU SEE NOTE 6 SEE NOTE 7 HORIZON...

Page 6: ...will not ignite No 115 v electrical supply to furnace Check fuse circuit breaker and wiring No 24 v electrical supply to control circuit Check transformer replace if necessary Miswired or loose connections Check all wiring and connections repair as necessary No gas at main burners Check if main gas valve is opening Check for broken or loose wiring connections If no deficiency is found replace gas ...

Page 7: ... POWER LOW VOLTAGE TRANSFORMER LIMIT CONTROLLER THERMOSTAT WIRING AIR PROVING SWITCH ON COMBUSTION AIR BLOWER SYSTEM VENT DAMPER IF USED IS OPEN AND END SWITCH MADE UNPLUG PILOT BURNER CABLE MEASURE VOLTAGE AT SV9500 SV9600 HSI TERMINALS 24 VAC NOMINAL SEE INSET REPLACE SV9500 SV9600 CHECK TRANSFORMER LINE VOLT SUPPLY REPLACE SV9500 SV9600 SAVE OLD IGNITER FLAME ROD ASSEMBLY FOR SERVICE REPLACE IG...

Page 8: ... using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 962 9212 Packaged Service Training Classroom Service ...

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