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Page 6

TABLE 3

BURNER CONTROL A3 TERMINAL DESIGNATIONS

Terminal

Type

Function

24VAC OUT

1/4” Spade

24VAC Out To VSP2

24VAC HOT

1/4” Spade

24VAC In From Transformer

24VAC RTN

1/4” Spade

24VAC In From VSP2

GROUND

1/4” Spade

To Cabinet Ground

G

Screw Strip

Blower Demand

DS

Screw Strip

Input Harmony Zone Control

Y1

Screw Strip

First Stage Cooling Demand

Y2

Screw Strip

Second Stage Cooling Demand

C

Screw Strip

24VAC Common

W2

Screw Strip

Second Stage Heating Demand

W1

Screw Strip

First Stage Heating Demand

R

Screw Strip

24VAC to Thermostat

G

1/4” Spade

Blower Demand to VSP2

DS

1/4” Spade

Harmony Zone To VSP2

IDR HI

1/4” Spade

120VAC Out To High Speed

Combustion Air Blower (B6)

IDR LO

1/4” Spade

120VAC Out To Lo Speed

Combustion Air Blower (B6)

120VAC RTN

1/4” Spade

120VAC Return From

Combustion Air Blower (B6)

120VAC RTN

1/4” Spade

120VAC Return From (T1)

120VAC HOT

1/4” Spade

120VAC In From Door

Interlock Switch (S51)

120VAC HOT

1/4” Spade

120VAC Output To Control

Transformer (T1)

120VAC HOT

1/4” Spade

120VAC To Blower Motor (B3)

ACCA

1/4” Spade

Accessory Cooling Terminal

ACCH

1/4” Spade

Accessory Heating Terminal

TERM #12

1/4” Spade

24VAC Accessory Input

S102 IN

1/4” Spade

24VAC In From High Fire

Pressure Switch

HI VLV

1/4” Spade

24VAC Out To Gas Valve (GV1)

S101 IN

1/4” Spade

24VAC In From Flue Thermostat

S101 OUT

1/4” Spade

24VAC Out To Flue Thermostat

VSP #3

1/4” Spade

Second Stage Heat Output–VSP2

VSP #5

1/4” Spade

Limit Output To VSP2

4–VSP2 Blower Control Board (A24)

G25MV units are equipped with a variable speed motor
that is capable of maintaining a specified CFM through-
out the external static range. The unit uses the VSP2–1
variable speed control board, located on the blower
access door, which controls the blower speed and
provides diagnostic LEDs. The control has both a
non–adjustable, factory preset “ON” fan timing delay and
an adjustable “OFF” fan timing delay (see figure 6).

The VSP2–1 also senses limit trip condition and turns on
the blower. The G25MV limit switch is located in the
middle of the vestibule wall. When excess heat is sensed
in the heat exchanger, the limit switch will open and
interrupt the current to the gas valve, while at the same
time the VSP2–1 energizes the blower on heating speed.
The limit automatically resets when the unit temperature
returns to normal and the blower is de–energized.

Diagnostic LEDs located on the VSP2–1 control board are
provided to aid in identifying the unit’s mode of operation.
Certain scenarios will arise depending on the jumper
positions. Refer to figure 4 for identification.

IMPORTANT

24 VAC half wave rectified (DC pulse), when
measured with a meter, may appear as a lower
or higher voltage depending on the make of
the meter. Rather than attempting to measure
the output voltage of A24, see G25MV BLOWER
& VSP2 BLOWER CONTROL BOARD TROUBLE-
SHOOTING FLOW CHART in the TROUBLE-
SHOOTING section of this manual.

JP2

HIGH

LOW

ADJUST

HEAT

CFM

HI/LOW

ON/OFF

HEAT

HTG.

BLOWER

1

2

DS2

DS3

DS1

DS4

1

2

3

4

1

2

3

4

1

2

3

4

TEST

+

NORM

210

150

90

270

JP1

VSP2–1 VARIABLE SPEED CONTROL BOARD SELECTIONS

FIGURE 4

DIAGNOSTIC

DS LEDS

FAN “OFF”

TIMING PINS

JP46

13 PIN PLUG

(BOARD TO MOTOR)

HEATING STAGE

JUMPER SELECTOR PINS

JP73

15 PIN PLUG

(BOARD TO VARIOUS

POINTS IN FURNACE)

HIGH SPEED

SELECTOR PINS

(COOLING ONLY)

LOW SPEED

SELECTOR PINS

(COOLING AND HEATING)

HEATING SPEED

SELECTOR PINS

OPERATIONAL

SELECTOR PINS

(Affects both heating

and cooling modes)

1

1

Summary of Contents for G25MV Series

Page 1: ...equipped with an electronic vari able speed VSM fan motor The VSM motor maintains a specified air volume throughout the entire external static range Units may be installed in upflow downflow or horizo...

Page 2: ...er is furnished with kit 2 in x 3 in 51 mm x 76 mm flue adaptor furnished with 60 input furnaces for connection to furnace induced draft blower 2 in x 4 in 51 mm x102 mm flue adaptor furnished with 75...

Page 3: ...LIMITS FRONT LOUVERED PANEL DOOR INTERLOCK SWITCH BURNER CONTROL BOARD TRANSFORMER PRESSURE SWITCHES NOx TURBULATOR VSP2 BOARD FLUE THERMOSTAT VARIABLE SPEED BLOWER MOTOR PRIMARY LIMIT G25MV BLOWER D...

Page 4: ...erating If the combustion air prove switch closes the combustion air blower continues to operate for 30 seconds pre purge before allowing ignition Pre purge allows the heat exchanger to be cleared of...

Page 5: ...Switch Open Failed to Prove Combustion Blower Operation or Blocked Vent Repair or Replace as Necessary Four Flashes Open Limit Check Primary Limit Rollout Switches and Secondary Limits Find source of...

Page 6: ...range The unit uses the VSP2 1 variable speed control board located on the blower access door which controls the blower speed and provides diagnostic LEDs The control has both a non adjustable factor...

Page 7: ...Ref V ICM2 reference voltage PIN 11 Heat Tap Heating blower speed programming PIN 12 C 24 VAC common PIN 13 cfm Motor speed diagnostic signal Diagnostic LED Lights ON OFF DS3 indicates there is a dem...

Page 8: ...mony II zoning applications HEATING BLOWER jumper must be in position 2 The HEAT jumper is used to set the blower speed to obtain the required CFM as outlined in HEAT SPEED section of the tables on pa...

Page 9: ...indicate the blower is operating NOTE In Harmony II zoning ap plications HTG BLOWER jumper must be in position 2 HARMONY ZONED APPLICATIONS The blower speed is controlled by the PWM pulse width modula...

Page 10: ...This allows for precise control of motor speed and allows the motor to compensate for varying load conditions as sensed by the controller In this case the controller monitors the static workload on th...

Page 11: ...s down Then the motor will immediately attempt a restart The shutdown feature provides protection in case of a frozen bearing or blocked blower wheel The motor may attempt to start eight times If the...

Page 12: ...oke Coil L13 A choke coil is used on all G25MV units The choke is located on the blower housing and is used to block radio frequency interference Precautions If the G25MV or its electronically control...

Page 13: ...auto reset switches which actuate on a temperature rise The switches are factory set and cannot be adjusted The 1 S21 limit shown on the top opens at 140 F 5 F 60 0 C 2 8 C on a temperature rise and...

Page 14: ...mit located on top of combustion air blower collector box see figure 15 The limit is a N C SPST auto reset limit which opens at 200 F 5 F 93 3 C 2 8 C on a temperature rise and closes at 160 F 8 F 71...

Page 15: ...same type valve must be used 24VAC terminals and gas control knob are located on top of the valve All terminals on the gas valve are connected to wires from the electronic burner control 24V applied t...

Page 16: ...to atmospheric pres sure If the flue becomes obstructed during operation and either switch senses a loss of negative pressure pressure becomes more equal with atmospheric pressure the switch opens th...

Page 17: ...anual shut off valve before pressure testing to isolate furnace from gas supply FIGURE 22 MANUAL MAIN SHUT OFF VALVE GAS VALVE WILL NOT HOLD TEST PRESSURE IN EXCESS OF 0 5 PSIG 14 W C GAS VALVE CAP GA...

Page 18: ...ered panel and disconnect the sensor wire from the flame sensor 2 Place meter in series between flame sensor and sensor wire Connect the positive lead of meter to the sensor wire and the negative lead...

Page 19: ...the return duct as above For systems with non ducted returns leave the other end of the manometer open to the atmosphere 3 With only the blower motor running and the evaporator coil dry observe the ma...

Page 20: ...lly clean piping thor oughly after leak detection has been completed Can cause damage to piping resulting in gas leaks fire or explosion C Supply Air Blower Check and clean blower wheel Motors are pre...

Page 21: ...5 The combustion air blower B6 is energized by A3 If the gas valve is energized on high fire then B6 is energized on high speed if the gas valve is energized on low fire then B6 is energized on low s...

Page 22: ...ANGED THROUGHOUT SEQUENCE THERMOSTAT CALLS FOR COOLING SYSTEM FAN SWITCHES TO HEATING SPEED AFTER SELECTED DELAY ACCA ACCH TERMINALS REMAIN ENERGIZED SYSTEM FAN SWITCHES TO CONTINUOUS SPEED AND ENERGI...

Page 23: ...OCKOUT MAIN VALVE OFF COMBUSTION AND SYSTEM FANS ON RESET OR REPLACE ROLLOUT SWITCH BURNER CONTROL LED 4 flashes MAIN VALVE OFF COMBUSTION SYSTEM FANS ON SEQUENCE HOLDS UNTIL SWITCH CLOSES BURNER CONT...

Page 24: ...NO NO YES YES DOES UNIT OPERATE CHECK 1 UNIT POWER 2 INTERLOCK SWITCH 3 TRANSFORMER 4 LIMIT SWITCH END OF TEST REPLACE THE VSP2 1 HEATING MODE NO YES YES YES AFTER THE SELECTED TIME DOES BLOWER TURN...

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