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FIGURE 5

VSP2 BLOWER CONTROL BOARD (A24)

VOLTAGES INTO VSP2

VOLTAGES FROM VSP2 TO ELECTRONICALLY

CONTROLLED BLOWER MOTOR

34 volts

–34 volts

0 volts

Voltage across J73 pins 13 to 1 and 6 to 1 is 24VAC as shown here.

Refer to unit wiring diagram.

Voltage across J46 pins 6 to 3 and 1 to 3 is half-rectified AC as shown here.

Refer to unit wiring diagram.

Voltage across J73 pins 4 to 1 is approximately 15-20VDC (straight voltage) if

CCB is used. If Harmony is used a voltage of 0–25VDC should be present.

If CCB or Harmony is not used, pin 4 to 1 voltage is 21VAC.

Approx.

34 volts

0 volts

Voltage across J46 pins 8 and 9 to 3, is approximately 15-20VDC if CCB is used. If CCB

or Harmony is not used, pins 8 and 9 to 3 voltage is approximately 21VAC. If Harmony

is used a voltage of 0–25VDC should be present.

24VAC @ 60Hz.

24VAC Half-Rectified (DC Pulse)

@ 60Hz.

J46

HIGH

LOW

ADJUST

HEAT

CFM

HI/LOW

ON/OFF

HEAT

HTG.

BLOWER

1

2

DS2

DS3

DS1

DS4

1
2
3
4

1
2
3
4

1
2
3
4

TEST

+
NORM

210

150

90

270

J73

1

1

J73

PIN 1 - C - 24 VAC common.

PIN 2 - G - Input signal from thermostat’s fan signal.

PIN 3 - W2 - Input signal for second stage heat from the thermostat.

PIN 4 - DS - Input signal for the blower speed regulation.

PIN 5 - Limit - Input signal from the external limit.

PIN 6 - R - 24 VAC power to the thermostat.

PIN 7 - C - 24 VAC common.

Pin 8 - C - 24 VAC common.

PIN 9 - CI - Input signal from the fan limit control.

PIN 10 - CO - Output signal to the burner control.

PIN 11 - HT - Input signal from the fan limit control.

PIN 12 - ACC - 24 VAC accessory output.

PIN 13 - 24V - Input 24 VAC power for the VSP2-1.
PIN 14 - 24V - Input 24 VAC power for the VSP2-1.

PIN 15 - V - Input signal from the gas line.

J46

PIN 1 - Heat - Heat speed input signal to the ICM2 motor.

PIN 2 - C - 24 VAC common.
PIN 3 - C - 24 VAC common.

PIN 4 - High Tap - High Speed programming input.

PIN 5 - Low Tap - Low speed programming input.

PIN 6 - On / Off - On / off output signal to the ICM2 motor.

PIN 7 - Adjust Tap - ICM2 mode selection.

PIN 8 - Hi / Low - Speed regulate input signal to the ICM2 motor.

PIN 9 - Hi / Low - Speed regulate input signal to the ICM2 motor. 

PIN 10 - Ref. V - ICM2 reference voltage.

PIN 11 - Heat Tap - Heating blower speed programming.

PIN 12 - C - 24 VAC common.

PIN 13 - cfm - Motor speed diagnostic signal.

Diagnostic LED Lights

 

ON/OFF

–DS3 indicates there is a demand for the blower

motor to run. When the 

ON/OFF

 LED–DS3 is lit, a demand

is being sent to the motor. In heating mode only, there is a
45 second fan “ON” delay in energizing 

ON/OFF

LED–DS3. The light will not go off until adjustable fan
“OFF” delay has expired.

If 

ON/OFF

 LED–DS3 is on and both 

HIGH/LOW

 LED–DS1

HEAT

 LED–DS2 are off, the motor will operate in

low speed.

  

If 

HEAT

 LED–DS2 is on, the blower is running in the heat

speed according to the “HEAT” jumper setting. The

HEAT

 LED–DS2 comes on instantaneous and switches

off when the call for heat is satisfied.

NOTE–When the blower is in “OFF” delay mode, the
motor runs at low speed, therefore the 

HEAT

 LED–DS2

is off. It switches off when the call for heat is satisfied.

 

HIGH/LOW

 LED–DS1 indicates whether the blower is

operating in high or low speed. When the light is off, the
blower is running in low speed according to the “LOW”
jumper setting. When 

HIGH/LOW

 LED–DS1 is on, the

blower is operating in high speed according to the
“HIGH” jumper setting.

 

CFM

 LED–DS4 indicates the CFM the unit is operating,

according to the jumper settings. The light flashes
once for approximately every 100 CFM. For example, if
the unit is operating at 1000 CFM, 

CFM

 LED–DS4 will

flash 10 times. If the CFM is 2050, 

CFM

 LED–DS4 will

flash 20 full times plus one fast or half flash.

At times the light may appear to flicker or glow. This
takes place when the control is communicating with the
motor between cycles. This is normal operation.

The appropriate speed according to application and
CFM need is selected by moving jumper pins.

NOTE–On Harmony II zoning applications in the heating
mode, the highest speed obtainable is the same as the
highest cooling speed selection. Also, the heating speed
(heat jumper position) is only used when the primary limit
has been tripped. In non–zoning applications, refer to the
section on the VSP2–1 control.

Jumper Settings

IMPORTANT

Before changing jumper setting, make sure the
motor has completely stopped. Any jumper
setting change will not take place while the
motor is running.

Summary of Contents for G25MV Series

Page 1: ...equipped with an electronic vari able speed VSM fan motor The VSM motor maintains a specified air volume throughout the entire external static range Units may be installed in upflow downflow or horizo...

Page 2: ...er is furnished with kit 2 in x 3 in 51 mm x 76 mm flue adaptor furnished with 60 input furnaces for connection to furnace induced draft blower 2 in x 4 in 51 mm x102 mm flue adaptor furnished with 75...

Page 3: ...LIMITS FRONT LOUVERED PANEL DOOR INTERLOCK SWITCH BURNER CONTROL BOARD TRANSFORMER PRESSURE SWITCHES NOx TURBULATOR VSP2 BOARD FLUE THERMOSTAT VARIABLE SPEED BLOWER MOTOR PRIMARY LIMIT G25MV BLOWER D...

Page 4: ...erating If the combustion air prove switch closes the combustion air blower continues to operate for 30 seconds pre purge before allowing ignition Pre purge allows the heat exchanger to be cleared of...

Page 5: ...Switch Open Failed to Prove Combustion Blower Operation or Blocked Vent Repair or Replace as Necessary Four Flashes Open Limit Check Primary Limit Rollout Switches and Secondary Limits Find source of...

Page 6: ...range The unit uses the VSP2 1 variable speed control board located on the blower access door which controls the blower speed and provides diagnostic LEDs The control has both a non adjustable factor...

Page 7: ...Ref V ICM2 reference voltage PIN 11 Heat Tap Heating blower speed programming PIN 12 C 24 VAC common PIN 13 cfm Motor speed diagnostic signal Diagnostic LED Lights ON OFF DS3 indicates there is a dem...

Page 8: ...mony II zoning applications HEATING BLOWER jumper must be in position 2 The HEAT jumper is used to set the blower speed to obtain the required CFM as outlined in HEAT SPEED section of the tables on pa...

Page 9: ...indicate the blower is operating NOTE In Harmony II zoning ap plications HTG BLOWER jumper must be in position 2 HARMONY ZONED APPLICATIONS The blower speed is controlled by the PWM pulse width modula...

Page 10: ...This allows for precise control of motor speed and allows the motor to compensate for varying load conditions as sensed by the controller In this case the controller monitors the static workload on th...

Page 11: ...s down Then the motor will immediately attempt a restart The shutdown feature provides protection in case of a frozen bearing or blocked blower wheel The motor may attempt to start eight times If the...

Page 12: ...oke Coil L13 A choke coil is used on all G25MV units The choke is located on the blower housing and is used to block radio frequency interference Precautions If the G25MV or its electronically control...

Page 13: ...auto reset switches which actuate on a temperature rise The switches are factory set and cannot be adjusted The 1 S21 limit shown on the top opens at 140 F 5 F 60 0 C 2 8 C on a temperature rise and...

Page 14: ...mit located on top of combustion air blower collector box see figure 15 The limit is a N C SPST auto reset limit which opens at 200 F 5 F 93 3 C 2 8 C on a temperature rise and closes at 160 F 8 F 71...

Page 15: ...same type valve must be used 24VAC terminals and gas control knob are located on top of the valve All terminals on the gas valve are connected to wires from the electronic burner control 24V applied t...

Page 16: ...to atmospheric pres sure If the flue becomes obstructed during operation and either switch senses a loss of negative pressure pressure becomes more equal with atmospheric pressure the switch opens th...

Page 17: ...anual shut off valve before pressure testing to isolate furnace from gas supply FIGURE 22 MANUAL MAIN SHUT OFF VALVE GAS VALVE WILL NOT HOLD TEST PRESSURE IN EXCESS OF 0 5 PSIG 14 W C GAS VALVE CAP GA...

Page 18: ...ered panel and disconnect the sensor wire from the flame sensor 2 Place meter in series between flame sensor and sensor wire Connect the positive lead of meter to the sensor wire and the negative lead...

Page 19: ...the return duct as above For systems with non ducted returns leave the other end of the manometer open to the atmosphere 3 With only the blower motor running and the evaporator coil dry observe the ma...

Page 20: ...lly clean piping thor oughly after leak detection has been completed Can cause damage to piping resulting in gas leaks fire or explosion C Supply Air Blower Check and clean blower wheel Motors are pre...

Page 21: ...5 The combustion air blower B6 is energized by A3 If the gas valve is energized on high fire then B6 is energized on high speed if the gas valve is energized on low fire then B6 is energized on low s...

Page 22: ...ANGED THROUGHOUT SEQUENCE THERMOSTAT CALLS FOR COOLING SYSTEM FAN SWITCHES TO HEATING SPEED AFTER SELECTED DELAY ACCA ACCH TERMINALS REMAIN ENERGIZED SYSTEM FAN SWITCHES TO CONTINUOUS SPEED AND ENERGI...

Page 23: ...OCKOUT MAIN VALVE OFF COMBUSTION AND SYSTEM FANS ON RESET OR REPLACE ROLLOUT SWITCH BURNER CONTROL LED 4 flashes MAIN VALVE OFF COMBUSTION SYSTEM FANS ON SEQUENCE HOLDS UNTIL SWITCH CLOSES BURNER CONT...

Page 24: ...NO NO YES YES DOES UNIT OPERATE CHECK 1 UNIT POWER 2 INTERLOCK SWITCH 3 TRANSFORMER 4 LIMIT SWITCH END OF TEST REPLACE THE VSP2 1 HEATING MODE NO YES YES YES AFTER THE SELECTED TIME DOES BLOWER TURN...

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