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G25MV BURNER CONTROL (A3)

FIGURE 3

LINE VOLTAGE

TERMINAL

CONNECTIONS

24VAC VOLT

TERMINAL

CONNECTIONS

THERMOSTAT

CONNECTIONS (TB1)

DIAGNOSTIC

LED

See Table 3 for

Terminal

Functions

PLUG P20

12

1

See Table 2 for

Terminal

Functions

3

Diagnostic LED

The burner control is equipped with a diagnostic LED
used for troubleshooting the unit and the control. LED
functions are shown in table 1.

TABLE 1

Burner Control A3 Diagnostic LED

LED State

Meaning

Remedy

Steady On

Control Failure

Replace Control

Slow Flash

Normal Operation

and No Call For Heat

- - - -

Fast Flash

Normal Operation

with Call For Heat

- - - -

Two

Flashes

Control Lockout

Failed to Sense or Sustain

Flame. Check Gas Valve,

Burners, Hot Surface Ignitor

and Wire, Flame Sensor.

Replace Control If All OK.

Three

Flashes

Pressure Switch Open

Failed to Prove Combustion

Blower Operation or

Blocked Vent. Repair or

Replace as Necessary.

Four

Flashes

Open Limit

Check Primary Limit, Rollout

Switches and Secondary

Limits. Find source of Over

temperature. If all OK, Reset

or Replace Limits as

Necessary.

Five

Flashes

Flame Sensed and Gas

Valve Not Energized.

Check Gas Valve. If OK,

Check Flame Sensor.

Six

Flashes

Failed Hot Surface

 Ignitor

Check Hot Surface Ignitor

Voltage. If OK,

Replace Ignitor

DANGER

Shock hazard.

Disconnect power before servicing. Control is not
field repairable. If control is inoperable, simply
replace entire control.
Can cause injury or death. Unsafe operation will
result if repair is attempted.

TABLE 2

BURNER CONTROL JACK/PLUG 20 TERMINAL DESIGNATIONS

Pin #

Function

1

High Fire Pressure Switch Output

2

Low Valve Output

3

Low Fire Pressure Switch Output

4

Blank

5

Limits Input

6

High Limit Input

7

Flame Sensor

8

Limits Output

9

Valve Return

10

Blank

11

Ignitor Return

12

Ignitor Output

Summary of Contents for G25MV Series

Page 1: ...equipped with an electronic vari able speed VSM fan motor The VSM motor maintains a specified air volume throughout the entire external static range Units may be installed in upflow downflow or horizo...

Page 2: ...er is furnished with kit 2 in x 3 in 51 mm x 76 mm flue adaptor furnished with 60 input furnaces for connection to furnace induced draft blower 2 in x 4 in 51 mm x102 mm flue adaptor furnished with 75...

Page 3: ...LIMITS FRONT LOUVERED PANEL DOOR INTERLOCK SWITCH BURNER CONTROL BOARD TRANSFORMER PRESSURE SWITCHES NOx TURBULATOR VSP2 BOARD FLUE THERMOSTAT VARIABLE SPEED BLOWER MOTOR PRIMARY LIMIT G25MV BLOWER D...

Page 4: ...erating If the combustion air prove switch closes the combustion air blower continues to operate for 30 seconds pre purge before allowing ignition Pre purge allows the heat exchanger to be cleared of...

Page 5: ...Switch Open Failed to Prove Combustion Blower Operation or Blocked Vent Repair or Replace as Necessary Four Flashes Open Limit Check Primary Limit Rollout Switches and Secondary Limits Find source of...

Page 6: ...range The unit uses the VSP2 1 variable speed control board located on the blower access door which controls the blower speed and provides diagnostic LEDs The control has both a non adjustable factor...

Page 7: ...Ref V ICM2 reference voltage PIN 11 Heat Tap Heating blower speed programming PIN 12 C 24 VAC common PIN 13 cfm Motor speed diagnostic signal Diagnostic LED Lights ON OFF DS3 indicates there is a dem...

Page 8: ...mony II zoning applications HEATING BLOWER jumper must be in position 2 The HEAT jumper is used to set the blower speed to obtain the required CFM as outlined in HEAT SPEED section of the tables on pa...

Page 9: ...indicate the blower is operating NOTE In Harmony II zoning ap plications HTG BLOWER jumper must be in position 2 HARMONY ZONED APPLICATIONS The blower speed is controlled by the PWM pulse width modula...

Page 10: ...This allows for precise control of motor speed and allows the motor to compensate for varying load conditions as sensed by the controller In this case the controller monitors the static workload on th...

Page 11: ...s down Then the motor will immediately attempt a restart The shutdown feature provides protection in case of a frozen bearing or blocked blower wheel The motor may attempt to start eight times If the...

Page 12: ...oke Coil L13 A choke coil is used on all G25MV units The choke is located on the blower housing and is used to block radio frequency interference Precautions If the G25MV or its electronically control...

Page 13: ...auto reset switches which actuate on a temperature rise The switches are factory set and cannot be adjusted The 1 S21 limit shown on the top opens at 140 F 5 F 60 0 C 2 8 C on a temperature rise and...

Page 14: ...mit located on top of combustion air blower collector box see figure 15 The limit is a N C SPST auto reset limit which opens at 200 F 5 F 93 3 C 2 8 C on a temperature rise and closes at 160 F 8 F 71...

Page 15: ...same type valve must be used 24VAC terminals and gas control knob are located on top of the valve All terminals on the gas valve are connected to wires from the electronic burner control 24V applied t...

Page 16: ...to atmospheric pres sure If the flue becomes obstructed during operation and either switch senses a loss of negative pressure pressure becomes more equal with atmospheric pressure the switch opens th...

Page 17: ...anual shut off valve before pressure testing to isolate furnace from gas supply FIGURE 22 MANUAL MAIN SHUT OFF VALVE GAS VALVE WILL NOT HOLD TEST PRESSURE IN EXCESS OF 0 5 PSIG 14 W C GAS VALVE CAP GA...

Page 18: ...ered panel and disconnect the sensor wire from the flame sensor 2 Place meter in series between flame sensor and sensor wire Connect the positive lead of meter to the sensor wire and the negative lead...

Page 19: ...the return duct as above For systems with non ducted returns leave the other end of the manometer open to the atmosphere 3 With only the blower motor running and the evaporator coil dry observe the ma...

Page 20: ...lly clean piping thor oughly after leak detection has been completed Can cause damage to piping resulting in gas leaks fire or explosion C Supply Air Blower Check and clean blower wheel Motors are pre...

Page 21: ...5 The combustion air blower B6 is energized by A3 If the gas valve is energized on high fire then B6 is energized on high speed if the gas valve is energized on low fire then B6 is energized on low s...

Page 22: ...ANGED THROUGHOUT SEQUENCE THERMOSTAT CALLS FOR COOLING SYSTEM FAN SWITCHES TO HEATING SPEED AFTER SELECTED DELAY ACCA ACCH TERMINALS REMAIN ENERGIZED SYSTEM FAN SWITCHES TO CONTINUOUS SPEED AND ENERGI...

Page 23: ...OCKOUT MAIN VALVE OFF COMBUSTION AND SYSTEM FANS ON RESET OR REPLACE ROLLOUT SWITCH BURNER CONTROL LED 4 flashes MAIN VALVE OFF COMBUSTION SYSTEM FANS ON SEQUENCE HOLDS UNTIL SWITCH CLOSES BURNER CONT...

Page 24: ...NO NO YES YES DOES UNIT OPERATE CHECK 1 UNIT POWER 2 INTERLOCK SWITCH 3 TRANSFORMER 4 LIMIT SWITCH END OF TEST REPLACE THE VSP2 1 HEATING MODE NO YES YES YES AFTER THE SELECTED TIME DOES BLOWER TURN...

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