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FLUE THERMOSTAT OPEN?

HEATING SEQUENCE OF OPERATION

NORMAL HEATING MODE

ABNORMAL HEATING MODE

BURNER CONTROL LED: SLOW FLASH RATE

THERMOSTAT CALLS FOR HEAT (W1)

BURNER CONTROL LED: FAST FLASH RATE

FLAME OFF?

CONTROL SELF–CHECK OKAY?

HIGH LIMIT SWITCH CLOSED?

PRESSURE SWITCH(ES) OPEN?

COMBUSTION AIR BLOWER ON AT HIGH SPEED (W1 CALL S101

CLOSED OR W2 CALL) OR LOW SPEED (W1 CALL S101 OPEN)?

CORRECT PRESSURE SWITCHES CLOSED? (S72–LOW & S102–HIGH FIRE)

PREPURGE (30 seconds)

IGNITION TRIAL (7 seconds) –– OPEN MAIN GAS VALVE.

 INCREMENT TRIAL REGISTER. HAS FLAME BEEN REGISTERED

WITHIN 7 SECONDS?

“HEAT” LED–DS2 LIT. 45 SECONDS TIME DELAY FOR FAN ON

ACTIVATED ON VSP2.

FLAME SENSE OKAY?

FLAME CONTINUOUSLY CHECKED?

ROLLOUT SWITCHES CLOSED?

HIGH LIMIT SWITCH CLOSED?

CORRECT PRESSURE SWITCH(ES) CLOSED?

THERMOSTAT OPENS (W1)

BURNER CONTROL LED: SLOW FLASH RATE

COMB. AIR BLOWER OFF (5 sec. delay)

FAN OFF (After selected 90, 150, 210, or 270 delay)?

YES

YES

YES

YES

YES

YES

YES

YES

YES

LOCKOUT: MAIN VALVE OFF

COMB. AIR AND SYSTEM FANS ON

RESET THERMOSTAT

BURNER CONTROL LED: 5 flash if flame sensed with valve off

BURNER CONTROL LED: Steady on if control board failure

NO

NO

CHECK TO SEE IF MAIN VALVE IS OFF.

SEQUENCE HOLDS UNTIL HIGH LIMIT CLOSES.

BURNER CONTROL LED: 4 flashes.

NO

CHECK TO SEE IF MAIN VALVE IS OFF.

SEQUENCE HOLDS UNTIL PRES. SWITCH(ES) OPENS.

BURNER CONTROL LED: 3 flashes.

CHECK TO SEE IF MAIN VALVE IS OFF.

SEQUENCE HOLDS UNTIL CORRECT PRES. SWITCH(ES) CLOSES.

BURNER CONTROL LED: Fast flash rate.

MAIN VALVE AND IGNITOR ARE OFF.

INCREMENT TRIAL REGISTER

THREE TRIALS COMPLETED?

NO

NO

IGNITION RESET PERIOD

(COMBUSTION & SYSTEM FANS OFF.

IS 60 MIN. RESET PERIOD COMPLETE?

BURNER CONTROL LED: Fast flash rate.

MAIN VALVE AND IGNITOR OFF.

LOCKOUT: MAIN VALVE OFF.

COMBUSTION AND SYSTEM FANS ON.

RESET OR REPLACE ROLLOUT SWITCH.

BURNER CONTROL LED: 4 flashes.

MAIN VALVE OFF. COMBUSTION & SYSTEM FANS ON.

SEQUENCE HOLDS UNTIL SWITCH CLOSES

BURNER CONTROL LED: 4 flashes for hi limit.

BURNER CONTROL LED: 3 flashes for pressure switch.

SWITCH CLOSED

COMBUSTION FAN ON. SYSTEM FAN OFF.

(AFTER DELAY TO OFF INTERVAL COMPLETED.)

BURNER CONTROL LED: Fast flash rate.

NO

YES

YES

NO

NO

NO

NO

YES

HOT SURFACE IGNITION CONTINUITY CHECK OKAY?

IGNITOR WARM-UP PERIOD (35 seconds)

YES

LOCKOUT: MAIN VALVE OFF; COMBUSTION AND SYSTEM

FANS OFF. BURNER CONTROL LED: 6 flashes.

RESET THROUGH THERMOSTAT.

NO

FAN ON (LOW FIRE = LOW SPEED / HIGH FIRE = HIGH SPEED) –

TERMINAL ACCA & ACCH ACTIVATED; ON VSP2 “ON/OFF”

LED–DS3 LIT, “CFM” LED–DS4 BLINKS ONCE FOR EVERY 100 CFM.

FAN ON HEATING SPEED

THERMOSTAT CALLS FOR W1 ONLY.

COMBUSTION AIR BLOWER SWITCHES TO LOW SPEED.

GAS VALVE SWITCHES TO LOW FIRE.

FAN SWITCHES TO LOW SPEED, ON VSP2 “HEAT” LED–DS2

IS OFF, ONLY “ON/OFF” LED–DS3 IS LIT. “CFM” LED–DS4

BLINKS ONCE FOR EVERY 100 CFM.

NO

NO

FLAME SENSE OKAY?

FLAME CONTINUOUSLY CHECKED?

ROLLOUT SWITCHES CLOSED?

HIGH LIMIT SWITCH CLOSED?

PRESSURE SWITCHES CLOSED? (S72)

YES

YES

YES

LOCKOUT: MAIN VALVE OFF. COMBUSTION AND SYSTEM

FANS ON. RESET OR REPLACE ROLLOUT SWITCH. 

BURNER CONTROL LED: 4 flashes.

MAIN VALVE OFF. COMBUSTION & SYSTEM FANS ON.

SEQUENCE HOLDS UNTIL SWITCH CLOSES.

BURNER CONTROL LED: 4 flashes for hi limit.

BURNER CONTROL LED: 3 flashes for pressure switch.

COMBUSTION AIR BLOWER AT HIGH SPEED.

GAS VALVE AT HIGH FIRE.

MAIN VALVE AND IGNITOR OFF.

SWITCH CLOSED

COMBUSTION FAN ON. SYSTEM FAN OFF.

(AFTER DELAY TO OFF INTERVAL COMPLETED.)

BURNER CONTROL LED: Fast flash rate.

YES

YES

YES

YES

NO

NO

NO

NO

NO

COMBUSTION BLOWER SWITCHES TO HIGH SPEED.

PRESSURE SWITCH S102 CLOSED?

GAS VALVE SWITCHES TO HIGH FIRE.

INDOOR FAN SWITCHES TO HEAT SPEED.

YES

THERMOSTAT CALLS FOR W2

SEQUENCE HOLDS UNTIL PRESSURE SWITCH CLOSES.

NO

NO

Summary of Contents for G25MV Series

Page 1: ...equipped with an electronic vari able speed VSM fan motor The VSM motor maintains a specified air volume throughout the entire external static range Units may be installed in upflow downflow or horizo...

Page 2: ...er is furnished with kit 2 in x 3 in 51 mm x 76 mm flue adaptor furnished with 60 input furnaces for connection to furnace induced draft blower 2 in x 4 in 51 mm x102 mm flue adaptor furnished with 75...

Page 3: ...LIMITS FRONT LOUVERED PANEL DOOR INTERLOCK SWITCH BURNER CONTROL BOARD TRANSFORMER PRESSURE SWITCHES NOx TURBULATOR VSP2 BOARD FLUE THERMOSTAT VARIABLE SPEED BLOWER MOTOR PRIMARY LIMIT G25MV BLOWER D...

Page 4: ...erating If the combustion air prove switch closes the combustion air blower continues to operate for 30 seconds pre purge before allowing ignition Pre purge allows the heat exchanger to be cleared of...

Page 5: ...Switch Open Failed to Prove Combustion Blower Operation or Blocked Vent Repair or Replace as Necessary Four Flashes Open Limit Check Primary Limit Rollout Switches and Secondary Limits Find source of...

Page 6: ...range The unit uses the VSP2 1 variable speed control board located on the blower access door which controls the blower speed and provides diagnostic LEDs The control has both a non adjustable factor...

Page 7: ...Ref V ICM2 reference voltage PIN 11 Heat Tap Heating blower speed programming PIN 12 C 24 VAC common PIN 13 cfm Motor speed diagnostic signal Diagnostic LED Lights ON OFF DS3 indicates there is a dem...

Page 8: ...mony II zoning applications HEATING BLOWER jumper must be in position 2 The HEAT jumper is used to set the blower speed to obtain the required CFM as outlined in HEAT SPEED section of the tables on pa...

Page 9: ...indicate the blower is operating NOTE In Harmony II zoning ap plications HTG BLOWER jumper must be in position 2 HARMONY ZONED APPLICATIONS The blower speed is controlled by the PWM pulse width modula...

Page 10: ...This allows for precise control of motor speed and allows the motor to compensate for varying load conditions as sensed by the controller In this case the controller monitors the static workload on th...

Page 11: ...s down Then the motor will immediately attempt a restart The shutdown feature provides protection in case of a frozen bearing or blocked blower wheel The motor may attempt to start eight times If the...

Page 12: ...oke Coil L13 A choke coil is used on all G25MV units The choke is located on the blower housing and is used to block radio frequency interference Precautions If the G25MV or its electronically control...

Page 13: ...auto reset switches which actuate on a temperature rise The switches are factory set and cannot be adjusted The 1 S21 limit shown on the top opens at 140 F 5 F 60 0 C 2 8 C on a temperature rise and...

Page 14: ...mit located on top of combustion air blower collector box see figure 15 The limit is a N C SPST auto reset limit which opens at 200 F 5 F 93 3 C 2 8 C on a temperature rise and closes at 160 F 8 F 71...

Page 15: ...same type valve must be used 24VAC terminals and gas control knob are located on top of the valve All terminals on the gas valve are connected to wires from the electronic burner control 24V applied t...

Page 16: ...to atmospheric pres sure If the flue becomes obstructed during operation and either switch senses a loss of negative pressure pressure becomes more equal with atmospheric pressure the switch opens th...

Page 17: ...anual shut off valve before pressure testing to isolate furnace from gas supply FIGURE 22 MANUAL MAIN SHUT OFF VALVE GAS VALVE WILL NOT HOLD TEST PRESSURE IN EXCESS OF 0 5 PSIG 14 W C GAS VALVE CAP GA...

Page 18: ...ered panel and disconnect the sensor wire from the flame sensor 2 Place meter in series between flame sensor and sensor wire Connect the positive lead of meter to the sensor wire and the negative lead...

Page 19: ...the return duct as above For systems with non ducted returns leave the other end of the manometer open to the atmosphere 3 With only the blower motor running and the evaporator coil dry observe the ma...

Page 20: ...lly clean piping thor oughly after leak detection has been completed Can cause damage to piping resulting in gas leaks fire or explosion C Supply Air Blower Check and clean blower wheel Motors are pre...

Page 21: ...5 The combustion air blower B6 is energized by A3 If the gas valve is energized on high fire then B6 is energized on high speed if the gas valve is energized on low fire then B6 is energized on low s...

Page 22: ...ANGED THROUGHOUT SEQUENCE THERMOSTAT CALLS FOR COOLING SYSTEM FAN SWITCHES TO HEATING SPEED AFTER SELECTED DELAY ACCA ACCH TERMINALS REMAIN ENERGIZED SYSTEM FAN SWITCHES TO CONTINUOUS SPEED AND ENERGI...

Page 23: ...OCKOUT MAIN VALVE OFF COMBUSTION AND SYSTEM FANS ON RESET OR REPLACE ROLLOUT SWITCH BURNER CONTROL LED 4 flashes MAIN VALVE OFF COMBUSTION SYSTEM FANS ON SEQUENCE HOLDS UNTIL SWITCH CLOSES BURNER CONT...

Page 24: ...NO NO YES YES DOES UNIT OPERATE CHECK 1 UNIT POWER 2 INTERLOCK SWITCH 3 TRANSFORMER 4 LIMIT SWITCH END OF TEST REPLACE THE VSP2 1 HEATING MODE NO YES YES YES AFTER THE SELECTED TIME DOES BLOWER TURN...

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