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Kampmann Airblock FG Series, Installation And Operating Instructions Manual

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Kampmann Airblock FG Series Installation And Operating Instructions Manual Download Page 1

 Airblock  FG

Air handling unit with EC single-phase motor 
Airblock FG modules for heating, cooling and  
ventilating

 Installation and Operating Instructions

Keep these instructions in a safe place for future use! 

Kampmann.de/installation_manuals

I498/04/18 EN I SAP-Nr. 1201142

Summary of Contents for Airblock FG Series

Page 1: ...C single phase motor Airblock FG modules for heating cooling and ventilating Installation and Operating Instructions Keep these instructions in a safe place for future use Kampmann de installation_man...

Page 2: ...ning the Fan Modules 23 8 Connecting Airblock Modules 24 9 Heat Recovery Module 25 9 1 Unit Construction 25 9 2 Installation 26 9 3 Control Components 27 9 4 Maintenance 27 9 4 1 Safety Information 28...

Page 3: ...t Exchanger 38 10 5 5 Filter Change Optional 39 11 Bag Filter Module 40 11 1 Unit Construction 40 11 2 Installation 41 11 3 Control Components 42 11 4 Maintenance 43 11 4 1 Safety Information 43 11 4...

Page 4: ...tallation Check the application with the manufacturer in case of any doubt Any use other than the use specified above is deemed not to be correct and proper The operator of the unit is solely responsi...

Page 5: ...between the mains conductor and protective conductor connection after disconnecting the mains supply with the parallel connection of several fans e g model size 7 and 9 Ensure that sufficient protect...

Page 6: ...FG with attachments can be used for cooling CPW direct evaporator or as an overpressure system with a particle filter class H13 for food stores A bag filter module ISO ePM10 85 in accordance with DIN...

Page 7: ...e pipe connection unit 4 Standard System Set up Example 1 Mixed air system Installation in a suspended ceiling fresh air intake through the wall horizontal installation of the Airblock FG supply air m...

Page 8: ...n of the Airblock FG supply air module in a suspended ceiling Fresh air intake via a weather protection grille through the wall Air routing through the heat recovery module for controllable heat recov...

Page 9: ...option for a droplet separator optional Filter insert ISO Coarse 90 optional can be used as a pre filter in the filter holder of the chiller module Downstream particle filter H13 Air discharge throug...

Page 10: ...e transmitter optional accessory 5 Supply Air Module incl Heat Exchanger and ISO ePM2 5 65 Filter 5 1 Unit Construction Airblock FG supply air module Fig Securing the suspension brackets The service h...

Page 11: ...e area heating medium electrical connection 13 14 3 etc Provide rubber pads on site to decouple noises Align the unit in a horizontal position Please note the following The filter 11 can only be remov...

Page 12: ...technology these must be sensitive to all types of current type B We recommend a tripping current of 300 mA and time delayed tripping super resistant characteristic K for optimum operating safety Fir...

Page 13: ...protection thermostat 0F0 Model 6 30468 Models 7 8 9 30668 enclosed Filter differential switch for use with supply air module type 300300 chiller module type 302140 heat recovery module type 301700 pa...

Page 14: ...not stand within the swivel range of the hatch Caution Two people are needed to open the service hatch 4 The hatch weights up to 20 kg depending on the model Never open the service hatch further than...

Page 15: ...ting instructions for more information Remove the protection securing the system from being switched on after completing the work 5 6 5 Cu Al Heat Exchanger The heat exchanger 12 requires no maintenan...

Page 16: ...ety catches Pull out the filter cartridge ISO ePM2 5 65 downwards Use a collection bag if necessary to avoid dirt and dust dropping down This filter folds in the middle with model 9 units This makes i...

Page 17: ...flow 6 Exhaust Air Module 6 1 Unit Construction The service hatch and screw on hinges can be rotated 180 and fitted on site depending on the space requirements the screw in hinges can be fixed to the...

Page 18: ...on site below and alongside the modules connection side in the case of suspended ceilings or encased units for the installation and maintenance of the Airblock modules 6 3 Electrical Wiring Damage ca...

Page 19: ...0 or power failure message A fan error message is signalled for models 8 and 9 regardless of the control type Electrical data for EC motor Type Voltage frequency Max current Output 06300300 06300600 2...

Page 20: ...technical information for technical data on the following accessories delivered separately or fitted at the factory Description of accessory Type suffix for Airblock type Type of accessory spare part...

Page 21: ...not stand within the swivel range of the hatch Caution Two people are needed to open the service hatch 4 The hatch weights up to 20 kg depending on the model Never open the service hatch further than...

Page 22: ...block is maintenance free The motor s ball bearings sealed on both sides are greased for life In contrast deposits on the fan and inlet nozzle reduce the air volume and must be removed Unscrew the tur...

Page 23: ...on on the commissioning of other parts of the system The Airblock can be put into operation after conducting the above checks by switching on the power supply to the motor terminal box switching on th...

Page 24: ...n steps for a connection point The corners of the housing can be accessed through the service hatch The filter inserts ISO ePM10 70 ISO ePM2 5 65 or H13 must be removed from the module if necessary to...

Page 25: ...4 Service hatch pre fitted indicated as an opening 5 Housing 6 Bypass flap 7 Screw on hinge for service hatch 2 no pre fitted 8 Connecting strut on air discharge side 9 Connecting strut on air intake...

Page 26: ...collecting line via the siphon connected to the condensation drain connection Condensation must be able to drain freely Make sure that the condensation drain connection has an appropriate free area L...

Page 27: ...prescribed by the legislature The intervals are dependent on various factors e g structural conditions level of dirt etc and may therefore differ from the manufacturer s recommendations If an increas...

Page 28: ...nd within the swivel range of the hatch Caution Two people are needed to open the service hatch 4 The hatch weights up to 20 kg depending on the model Never open the service hatch further than 90 Step...

Page 29: ...nnection side and remove it in a downward direction Please note that residual water may remain in the condensation tray 3 Remove the counterflow heat exchanger unscrew the wing screws 2 no until the c...

Page 30: ...30 1 50 Airblock FG Slimline air handling unit for decentralized dynamic air treatment Installation and Operating Instructions Unscrewing the central support Removing the condensation tray details...

Page 31: ...31 Airblock FG 1 50 Slimline air handling unit for decentralized dynamic air treatment Installation and Operating Instructions X X Removing the condensation tray Removing heat recovery units...

Page 32: ...are fully opened to the bottom swivel range 1780 mm To do this the slide in rail in which the filter sits can be swivelled 10 The filter can be pulled out easily in a downward direction in a swivelle...

Page 33: ...ndensation tray 10 Direction of air flow 11 Connecting strut on air discharge side 12 Connecting strut on air intake side 13 Screw on hinge for service hatch 2 no pre fitted 14 Condensation tray The s...

Page 34: ...pes valves connections all the way to the unit with vapour diffusion tight insulation Only use suitable pipe brackets for cooling mode refrigeration clamps Install safety related components e g expans...

Page 35: ...g for connecting the heat exchanger Hold the connections on the heat exchanger with a wrench or other suitable tool when connecting the pipework Make sure that there is adequate working space for the...

Page 36: ...spare part supplied separately Enclosed technical information from manufacturer Frost protection thermostat 0F0 Model 6 30468 Models 7 8 9 30668 enclosed Filter differential pressure switch for use wi...

Page 37: ...tches are fitted on the top and underside of the units to ensure optimum accessibility for maintenance purposes Stand on a solid surface to carry out maintenance on the Airblock FG e g a lifting platf...

Page 38: ...rvice hatches 4 on the top and underside 10 5 4 Cu Al Heat Exchanger The heat exchanger 3 requires no maintenance if the system is properly maintained i e if the filter is monitored and changed regula...

Page 39: ...ional with the chiller unit If your chiller module is fitted with a filter Check the filter cartridge 6 at least once a year more often if necessary The filter cartridge must be changed if it is dirty...

Page 40: ...hatch and screw on hinges can be rotated 180 and fitted on site depending on the space requirements the screw in hinges can be fixed to the connecting strut on the air discharge side and the connecti...

Page 41: ...ling tape are included in the delivery Several Airblock filter or chiller modules can be screwed together from the inside using the connection sets included Make sure that there is adequate working sp...

Page 42: ...of accessory Type suffix for Airblock type Type of accessory spare part supplied separately Enclosed technical information from manufacturer Filter differential pressure switch for use with supply ai...

Page 43: ...Do not stand within the swivel range of the hatch Caution Two people are needed to open the service hatch 4 The hatch weights up to 20 kg depending on the model Never open the service hatch further th...

Page 44: ...11 4 4 Filter Change Check the filter cartridge ISO ePM10 85 3 at least once a year more often if necessary The bag filter must be changed if it is dirty To do this open the service hatch 4 of the bag...

Page 45: ...rticle Filter Module 12 1 Unit Construction Airblock FG particle filter module The service hatch and screw on hinges can be rotated 180 and fitted on site depending on the space requirements the screw...

Page 46: ...ling tape are included in the delivery Several Airblock filter or chiller modules can be screwed together from the inside using the connection sets included Make sure that there is adequate working sp...

Page 47: ...of accessory Type suffix for Airblock type Type of accessory spare part supplied separately Enclosed technical information from manufacturer Filter differential pressure switch for use with supply ai...

Page 48: ...Do not stand within the swivel range of the hatch Caution Two people are needed to open the service hatch 4 The hatch weights up to 20 kg depending on the model Never open the service hatch further th...

Page 49: ...t once a year and replaced on reaching the filter service life or final pressure drop To do this open the service hatch 4 on the particle filter module Then loosen the clamping rod on the clamping mec...

Page 50: ...06013250 07013250 08013250 09013250 Replacement filter cartridge ISO ePM2 5 65 for heat recovery supply air and compact filter module in Fiberplast frame 06013270 07013270 08013270 09013270 Descriptio...

Page 51: ......

Page 52: ...ngen Ems Germany T 49 591 7108 0 F 49 591 7108 300 E info kampmann de W Kampmann de Kampmann UK Ltd Dial House Govett Avenue Shepperton Middlesex TW17 8AG Great Britain T 44 0 1932 228592 F 44 0 1932...

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