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13

TROUBLESHOOTING

TROUBLE

CAUSE

REMEDY

Water leakage around nozzle.

1. 

O-ring not properly installed above diffuser

2.  O-ring is damaged or missing.

1.  Install or replace o-ring correctly.
2.  Replace o-ring.

Leakage between upper and 

lower bodies.

1.  Gap between upper and lower valve    

bodies.

2.  Worn or damaged paddle arm assemblies.
3.  Cracked valve bodies

1.  Tighten all six (6) retaining screws.
2.  Replace paddle arm assemblies.
3.  Replace Valve Body.

Miscellaneous leakage.

1.  Gap between parts.
2.  Damaged or improperly installed o-rings.

1.  Tighten appropriate retaining screws
2.  Replace or adjust appropriate o-rings

Insufficient water flow.

1. 

Insufficient incoming supply water       

pressure.

2. 

Shutoff on mounting block not fully open.

3. 

Foreign debris in water flow control.

4.  Foreign debris in water pump strainer

1.  Verify incoming supply water pressure is a 

minimum of 25 PSI (0.172 MPA).

2. 

Open shutoff fully.

3. 

Remove water flow control from upper 

body and clean out any foreign material to 

ensure smooth free spool movement.

4.   Remove water pump strainer and clean.

Insufficient syrup flow.

1. 

Insufficent CO

pressure to BIB pumps.

2.  Out of CO

.

3. 

Shutoff on mounting block not fully open.

4. 

Foreign debris in syrup flow control.

5.  Bad syrup pump.

1.  Adjust CO

2

 pressure to 80 PSI (0.550 

MPA) [minimum 70 PSI (0.480 MPA)] for 

BIB pumps.

2.  Replace CO

2

 tank/refill.

3. 

Open shutoff fully.

4. 

Remove syrup flow control form upper 

body and clean out any foreign material to 

ensure smooth free spool movement.

5.  Replace BIB pump.

Erratic ratio.

1.  Incoming water and/or syrup supply not at 

minimum flowing pressure.

2. 

Foreign debris in water and/or syrup flow 

controls.

1.  Check pressure and adjust
2. 

Remove flow controls from upper body and 

clean out any foreign material to ensure 

smooth free spool movement.

No product dispensed

1. 

Water and syrup shutoffs on mounting 

block not fully open.

2.  The key switch on an electric valve is in 

the OFF position.

3.  Cup lever arm or ID panel actuator on 

electric valve is not actuating the switch.

4.  Electric current not reaching valve.
5. 

Improper or inadequate water or syrup 

supply.

6.  Transformer Failure
7.  Bad valve solenoid(s)

1. 

Open shutoff fully.

2.  Turn key switch to ON position.
3.  Repair
4.  Check electric current supplied to valve. 

If current is adequate, check solenoid coil 

and switch, and replace if necessary.

5.  Remove valve from mounting block and 

open shutoffs slightly and check water and 

syrup flow. If no flow, check dispenser for 

freeze-up or other problems

6.  Reset transformer circuit breaker. If 

breaker trips again check for pinched wire 

harness at backblocks

7.  Replace Solenoid(s)

Summary of Contents for CED-04

Page 1: ...demark of Lancer 2016 by Lancer all rights reserved 500 Lancer Corporation 6655 Lancer Blvd San Antonio Texas 78219 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancerc...

Page 2: ...s a hazardous situation which if not avoided will result in death or serious injury Be sure to read all Warning statements before proceeding with the installation WARNING Text following the Caution si...

Page 3: ...ualified personnel should service internal components of electrical control housing WARNING Make sure that all water lines are tight and units are dry before making any electrical connections If this...

Page 4: ...59 42 kg ELECTRICAL 115 VAC 60 Hz 5 0 Amps PLAIN WATER SUPPLY Min Flowing Pressure 50 PSIG 0 345 MPA CARBONATED WATER SUPPLY Min Flowing Pressure 25 PSI 0 172 MPA Max Static Pressure 50 PSI 0 345 MPA...

Page 5: ...r PN 82 3401 or MC 163172 Water Regulator recommended CONSIDER THE FOLLOWING BEFORE INSTALLATION Location of Water Supply Lines Location of Drain Location of Electrical Outlet Location of Heating and...

Page 6: ...location that is in close proximity to a properly grounded electrical outlet within five 5 feet 1 5 m of a drain and a water supply that meets the requirements shown in the Specifications section foun...

Page 7: ...sert water line into a large bucket and fill with approx 5 4 gallons 20 4 L of distilled water 9 Add 1 8 oz 4 g of baking soda to distilled water and stir A B C A Bucket B Distilled Water approx 5 4 g...

Page 8: ...l devices on the same outlet WARNING 19 Turn on the power switch at the top of the unit to turn on the unit and begin building an ice bank Installing Remote Syrup Pumps Bag in Box A B C A Syrup Pump B...

Page 9: ...ulk system 2 Connect a 1 4 nut stem and seal to CO2 regulator outlet Then connect tubing routed from tee at syrup pumps tanks A CO2 Regulator B Fitting C Line to CO2 Regulator Manifold D Oetiker Plier...

Page 10: ...oz in 4 sec Use a screwdriver to adjust if needed 3 Remove nozzle by twisting counter clockwise and pulling down then remove diffuser by pulling down 4 Install Lancer yellow syrup separator PN 54 003...

Page 11: ...IZING Lancer equipment new or reconditioned is shipped from the factory cleaned and sanitized in accordance with NSF guidelines The operator of the equipment must provide continuous maintenance as req...

Page 12: ...BIB s 2 Place syrup lines with BIB connectors in a bucket of warm water 3 Activate each valve to fill the lines with warm water and flush out syrup remaining in the lines 4 Prepare Cleaning Solution d...

Page 13: ...flow control 5 Bad syrup pump 1 Adjust CO2 pressure to 80 PSI 0 550 MPA minimum 70 PSI 0 480 MPA for BIB pumps 2 Replace CO2 tank refill 3 Open shutoff fully 4 Remove syrup flow control form upper bo...

Page 14: ...3 Melt ice bank Remove all water Refill Locate possible syrup leak area and repair 4 Reposition water cage 5 Find leak and recharge unit If unit is not frozen 6 Turn water ON and shut unit OFF 7 Turn...

Page 15: ...y 3 Refrigeration system not running 4 Refrigerant leak 5 Gas Cooler fan motor not working 6 Dirty Gas Cooler 7 Dispenser capacity exceeded 1 Check clearances around sides top and inlet of unit Remove...

Page 16: ...w 90 of rated voltage 2 Refer to wiring diagram and correct 3 Replace starting relay Be sure to use correct relay Failure to use correct relay will cause compressor failure Compressor starts and runs...

Page 17: ...upply or adjust CO2 pressure to 70 80 PSI 0 483 0 552 MPA 2 Replace syrup supply 3 Fasten connector tightly 4 Straighten or replace lines 5 Replace BIB pump BIB pump operated but no flow 1 Leak in syr...

Page 18: ...hen back ON again to reset Carbonator timer Again measure continuity of the PCB screw lug connections Terminal 3 to 4 Carbonator During the first 2 5 to 3 5 minutes there should be continuity After 2...

Page 19: ...19 INTENTIONALLY LEFT BLANK...

Page 20: ...20 04 05 06 09 16 18 10 01 02 03 07 08 11 12 13 15 14 17 ILLUSTRATIONS AND PART LISTINGS Main Unit Assembly...

Page 21: ...rup 1 CED 04 48 3551 Tube Assembly Syrup 2 CED 04 48 3550 Tube Assembly Syrup 3 CED 04 48 3572 Tube Assembly Syrup 4 CED 04 09 82 4563 Tank 10 82 0025 01 Leg Set 4 legs w o hardware 11 01 2115 01 Over...

Page 22: ...1553 01 Fan Motor Bracket 03 82 5067 Agitator Assembly 04 30 12717 Agitator Motor Bracket 05 52 3690 Control Housing Assembly 06 25 0047 01 Transformer 07 52 1773 02 EIBC Probe Assembly 08 52 3485 Con...

Page 23: ...23 Wiring Diagram 115 Volt...

Page 24: ...Plumbing Diagram Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com...

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